Toro TimeCutter ZS 4200S Riding Mower User manual

TimeCutter ZS 4200S Riding Mower
Toro
Brand
Toro
Model
TimeCutter ZS 4200S Riding Mower
Category
Lawnmowers
Type
User manual

This manual is also suitable for

FormNo.3409-383RevA
TimeCutter
®
ZS3200Sor4200S
RidingMower
ModelNo.74650—SerialNo.400000000andUp
ModelNo.74655—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3409-383*A
ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
GrossHorsepower
Thegrossornethorsepowerofthisenginewaslaboratory
ratedbytheenginemanufacturerinaccordancewiththe
SocietyofAutomotiveEngineers(SAE)J1940.Ascongured
tomeetsafety,emission,andoperatingrequirements,
theactualenginetorqueonthisclassofmowerwillbe
signicantlylower.
Gotowww.Toro.comtoviewspecicationsonyourmower
model.
Important:IfyouareusingamachinewithaToro
engineabove1500m(5,000ft)foracontinuousperiod,
ensurethattheHighAltitudeKithasbeeninstalledso
thattheenginemeetsCARB/EPAemissionregulations.
TheHighAltitudeKitincreasesengineperformance
whilepreventingspark-plugfouling,hardstarting,and
increasedemissions.Onceyouhaveinstalledthekit,
attachthehigh-altitudelabelnexttotheserialdecal
onthemachine.ContactanyAuthorizedToroService
DealertoobtaintheproperHighAltitudeKitand
high-altitudelabelforyourmachine.Tolocateadealer
convenienttoyou,accessourwebsiteatwww.Toro.com
orcontactourToroCustomerCareDepartmentatthe
number(s)listedinyourEmissionControlWarranty
Statement.
Removethekitfromtheengineandrestoretheengine
toitsoriginalfactorycongurationwhenrunningthe
engineunder1500m(5,000ft).Donotoperateanengine
thathasbeenconvertedforhigh-altitudeuseatlower
altitudes;otherwise,youcouldoverheatanddamage
theengine.
Ifyouareunsurewhetherornotyourmachinehasbeen
convertedforhigh-altitudeuse,lookforthefollowing
label.
decal127-9363
Introduction
Thismachineisaride-on,rotary-bladeintendedtobeused
byhomeownersinresidentialapplications.Itisprimarily
designedforcuttinggrassonwell-maintainedlawns.Itisnot
designedforcuttingbrush,mowinggrassandothergrowth
alongsidehighways,orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
g188142
Figure1
Undertheseat
1.Modelandserial-numberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Safety...........................................................................4
GeneralSafety.........................................................4
SlopeIndicator.......................................................5
SafetyandInstructionalDecals.................................6
ProductOverview.........................................................10
Controls...............................................................10
BeforeOperation......................................................11
BeforeOperationSafety..........................................11
RecommendedFuel................................................12
UsingStabilizer/Conditioner...................................12
FillingtheFuelTank...............................................12
CheckingtheEngine-OilLevel.................................13
BreakinginaNewMachine......................................13
ThinkSafetyFirst...................................................13
UsingtheSafety-InterlockSystem.............................14
PositioningtheSeat................................................14
AdjustingtheMotion-ControlLevers........................14
ConvertingtoSideDischarge...................................15
DuringOperation.....................................................17
DuringOperationSafety.........................................17
OperatingtheMowerBlade-ControlSwitch
(PTO)...............................................................18
OperatingtheThrottle............................................18
OperatingtheIgnitionSwitch..................................19
StartingandShuttingOfftheEngine.........................19
UsingtheMotion-ControlLevers.............................20
DrivingtheMachine...............................................20
StoppingtheMachine.............................................22
AdjustingtheHeightofCut.....................................22
AdjustingtheAnti-ScalpRollers...............................22
UsingtheSideDischarge.........................................23
OperatingTips......................................................23
AfterOperation........................................................24
AfterOperationSafety............................................24
PushingtheMachinebyHand..................................24
TransportingtheMachine........................................25
LoadingtheMachine..............................................25
Maintenance.................................................................27
RecommendedMaintenanceSchedule(s)......................27
Pre-MaintenanceProcedures......................................28
MaintenanceandStorage.........................................28
RaisingtheSeat......................................................28
ReleasingtheMower-DeckCurtain...........................28
Lubrication...............................................................29
GreasingtheBearings.............................................29
EngineMaintenance..................................................29
EngineSafety.........................................................29
ServicingtheAirCleaner.........................................29
ServicingtheEngineOil..........................................30
ServicingtheSparkPlug..........................................33
CleaningtheBlowerHousing...................................34
FuelSystemMaintenance...........................................34
ReplacingtheIn-LineFuelFilter...............................34
ElectricalSystemMaintenance....................................35
ElectricalSystemSafety...........................................35
ServicingtheBattery...............................................35
3
ServicingtheFuses.................................................37
DriveSystemMaintenance.........................................37
CheckingtheTirePressure......................................37
ReleasingtheElectricBrake.....................................38
MowerMaintenance...................................................38
ServicingtheCuttingBlades.....................................38
LevelingtheMowerDeck........................................41
RemovingtheMowerDeck.....................................43
InstallingtheMowerDeck.......................................43
ReplacingtheGrassDeector..................................44
MowerBeltMaintenance............................................45
InspectingtheBelts................................................45
ReplacingtheMowerBelt........................................45
Cleaning...................................................................46
WashingtheUndersideoftheMower........................46
Storage........................................................................47
CleaningandStorage..............................................47
Troubleshooting...........................................................49
Schematics...................................................................51
Safety
ThismachinehasbeendesignedinaccordancewithENISO
5395:2013.
GeneralSafety
Thisproductiscapableofamputatinghandsandfeetand
ofthrowingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustoyouandbystanders.
•ReadandunderstandthecontentsofthisOperator’sManual
beforeyoustarttheengine.Ensurethateveryoneusing
thisproductknowshowtouseitandunderstandsthe
warnings.
•Donotputyourhandsorfeetnearmovingcomponents
ofthemachine.
•Donotoperatethemachinewithoutallguardsandother
safetyprotectivedevicesinplaceandworkingonthe
machine.
•Keepclearofanydischargeopening.Keepbystandersa
safedistanceawayfromthemachine.
•Keepchildrenoutoftheoperatingarea.Neverallow
childrentooperatethemachine.
•Stopthemachineandshutofftheenginebeforeservicing,
fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safety-alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theseinstructionsmayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationintheir
respectivesectionsthroughoutthismanual.
4
SlopeIndicator
G01 1841
g011841
Figure4
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.
decal93-7009
93-7009
1.Warning—donotoperatethemowerwiththedeectorup
orremoved;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
decal105-7015
105-7015
ForModelswith107cm(42-inch)Decks
1.Beltrouting
decal106-8717
106-8717
1.Readtheinstructionsbeforeservicingorperforming
maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
decal119-8814
119-8814
1.PARKINGposition4.NEUTRAL
2.FAST5.REVERSE
3.SLOW
decal119-8815
119-8815
1.PARKINGposition4.NEUTRAL
2.FAST5.REVERSE
3.SLOW
6
decal120-5469
120-5469
1.Heightofcut
decal121-2989b
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
131-3948
decal131-3948
131-3948
1.Slow
3.Fast
2.Towing
decal132-0872
132-0872
1.Thrownobject
hazard—keepbystanders
awayfromthemachine.
3.Severinghazardofhand
orfoot—keepawayfrom
movingparts.
2.Thrownobjecthazard,
raisedbafe—donot
operatethemachinewith
anopendeck;usea
baggerorabafe.
4.Entanglement
hazard—keepaway
frommovingparts;keep
allguardsandshieldsin
place.
7
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
decal121-0771
121-0771
1.Choke4.SLOW
2.FAST
5.Powertake-off(PTO)—Blade-controlswitch
3.Continuous-variablesetting
8
decal132-0869
132-0869
1.Warning—readthe
Operator'sManual.
3.Cuttinghazardofhand,
mowerblade;pinching
hazardofhand,belt—keep
handsandfeetawayfrom
movingparts;keepall
guardsandshieldsinplace.
5.Ramptipping
hazard—whenloading
ontoatrailer,donotuse
dualramps;onlyusea
singlerampwideenough
forthemachineandthat
hasaninclinelessthan
15degrees;backupthe
ramp(inreverse)anddrive
forwardofftheramp.
7.Tippinghazardon
slopes—donotuseon
slopesnearopenwater;do
notuseonslopesgreater
than15degrees.
2.Warning—beforeservicing,
engagetheparkingbrake,
removethekeyandthe
sparkplugconnection.
4.Thrownobject
hazard—keepbystanders
awayfromthemachine;
removedebrisfromthe
areabeforemowing;keep
thedeectorshielddown.
6.Bodilyharmhazard—no
riders;lookbehindyou
whenmowinginreverse.
9
ProductOverview
g020240
1
2
3
4
5
6
7
8
10
11
12
13
9
3
g020240
Figure5
1.Footrest
5.Controlpanel9.Deector
13.Frontcasterwheels
2.Height-of-cutlever6.Operatorseat
10.Engine
3.Motion-controllever7.Reardrivewheel
11.Washouttting
4.Smart-speedlever
8.Fuel-tankcap12.Mowerdeck
Controls
BecomefamiliarwithallcontrolsinFigure5andFigure6
beforeyoustarttheengineandoperatethemachine.
g027890
Figure6
ControlPanel
1.Throttle/Choke
3.Blade-controlswitch
(powertakeoff)
2.Ignitionswitch
IgnitionSwitch
Usethisswitchtostartthemowerengine.Ithas3positions:
START,RUN,andOFF.
Throttle/ChokeControl
Thethrottleandchokecontrolsarecombinedinto1control
lever.Thethrottlecontrolstheenginespeedandhasa
continuous-variablesettingfromSLOWtoFAST.Engagethe
chokebymovingtheleverpasttheFASTsettinguntilitstops
(Figure6).
Blade-ControlSwitch(PowerTakeoff)
Theblade-controlswitch,representedbyapower-takeoff
(PTO)symbol,engagesanddisengagespowertothemower
blades(Figure6).
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachineforward,
reverse,andturneitherdirection.
ParkPosition
Movethemotion-controlleversoutwardfromthecenterto
thePARKpositionwhenexitingthemachine(Figure22).
Alwayspositionthemotion-controlleversintothePARK
positionwhenyoustopthemachineorleaveitunattended.
10
SmartSpeed™ControlSystemLever
TheSmartSpeed™Control-Systemlever,locatedbelowthe
operatingposition,givesyouachoicetodrivethemachineat
3speedranges—trim,tow,andmow(Figure5).
Fuel-PresenceWindow
Youcanusethefuelwindow ,locatedontheleftsideofthe
machine,toverifythepresenceoffuelinthetank(Figure7).
G014521
1
g014521
Figure7
1.Fuel-presencewindow
Height-of-CutLever
Usetheheight-of-cutlevertolowerandraisethedeckfrom
theseatedposition.Movingtheleverup(towardyou)raises
thedeckfromthegroundandmovingtheleverdown(away
fromyou)lowersthedecktowardtheground.Adjustthe
height-of-cutonlywhilethemachineisnotmoving(Figure5).
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Neverallowchildrenoruntrainedpeopletooperateor
servicethemachine.Localregulationsmayrestrictthe
ageoftheoperator.Theownerisresponsiblefortraining
alloperatorsandmechanics.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Knowhowtostopthemachineandshutofftheengine
quickly.
•Checkthatoperator-presencecontrols,safetyswitches,
andshieldsareattachedandfunctioningproperly.Donot
operatethemachineunlesstheyarefunctioningproperly.
•Beforemowing,alwaysinspectthemachinetoensurethat
theblades,bladebolts,andcuttingassembliesareingood
workingcondition.Replacewornordamagedbladesand
boltsinsetstopreservebalance.
•Inspecttheareawhereyouwillusethemachineand
removeallobjectsthatthemachinecouldthrow .
•Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessoriesrequiredto
operatethemachineproperlyandsafely.
FuelSafety
•Toavoidpersonalinjuryorpropertydamage,useextreme
careinhandlingfuel.Fuelvaporsareammableand
explosive.
•Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
•Useonlyanapprovedfuelcontainer.
•Donotremovethefuelcaporaddfueltothefueltank
whiletheengineisrunningorwhilehot.
•Donotrefuelthemachineindoors.
•Donotstorethemachineorfuelcontainerwherethere
isanopename,spark,orpilotlight,suchasonawater
heateroronotherappliances.
•Donotllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson
theground,awayfromyourvehiclebeforelling.
•Removetheequipmentfromthetruckortrailerand
refuelitwhileitisontheground.Ifthisisnotpossible,
thenrefuelfromaportablecontainerratherthana
fuel-dispensernozzle.
•Donotoperatethemachinewithouttheentireexhaust
systeminplaceandinproperworkingcondition.
11
•Keepthefuel-dispensernozzleincontactwiththerimof
thefueltankorcontaineropeningatalltimesuntilfueling
iscomplete.Donotuseanozzlelock-opendevice.
•Ifyouspillfuelonyourclothing,changeyourclothing
immediately.Wipeupanyfuelthatspills.
•Neveroverllthefueltank.Replacethefuelcapand
tightenitsecurely.
•Storefuelinanapprovedcontainerandkeepitoutofthe
reachofchildren.Neverbuymorethana30-daysupply
offuel.
•Donotllthefueltankcompletelyfull.Addfueltothe
fueltankuntilthelevelis6to13mm(1/4to1/2inch)
belowthebottomofthellerneck.Thisemptyspacein
thetankallowsfueltoexpand.
–Avoidprolongedbreathingofvapors.
–Keepyourfaceawayfromthenozzleandfueltank
opening.
–Avoidcontactwithskin;washoffspillswithsoapand
water.
RecommendedFuel
•Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
•Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessyouuseafuelstabilizer.
•Donotaddoiltogasoline.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide
thefollowingbenets:
•Keepsfuelfreshduringstorageof90daysorless(drain
thefueltankwhenstoringthemachineformorethan
90days)
•Cleanstheenginewhileitruns
•Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner
tothefuel.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshfuel.Tominimizethechanceof
varnishdepositsinthefuelsystem,usefuelstabilizerat
alltimes.
FillingtheFuelTank
1.Parkthemachineonlevelground.
2.Shutofftheengineandengagetheparkingbrake.
3.Cleanaroundthefuel-tankcap.
4.Fillthefueltanktothebottomofthellerneck(Figure
8).
Note:Donotllthefueltankcompletelyfull.The
emptyspaceinthetankallowsthefueltoexpand.
g027243
A
B
E
D
C
g027243
Figure8
12
CheckingtheEngine-OilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoCheckingthe
Engine-OilLevel(page13).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mowerdecks
anddrivesystemshavehigherfrictionwhennew ,placing
additionalloadontheengine.Allow40to50hoursof
break-intimefornewmachinestodevelopfullpowerand
bestperformance.
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthesafety
section.Knowingthisinformationcouldhelpyouor
bystandersavoidinjury.
DANGER
Operatingthemachineonwetgrassorsteepslopes
cancauseslidingandlossofcontrol.
•Donotoperateonslopesgreaterthan15degrees.
•Reducespeedanduseextremecautionon
slopes.
•Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,death,or
drowning.
Donotoperatethemachineneardrop-offs.
g000513
Figure9
1.SafeZone—usethe
machinehereonslopes
lessthan15degreesor
atareas.
3.Water
2.DangerZone—usea
walk-behindmowerand/or
ahandtrimmeronslopes
greaterthan15degrees,
neardrop-offsandwater.
CAUTION
Thismachineproducessoundlevelsinexcessof
85dBAattheoperator’searandcancausehearing
lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Useprotectiveequipmentforyoureyes,ears,hands,feet,
andhead.
G009027
1
2
g009027
Figure10
1.Weareyeprotection.2.Wearhearingprotection.
13
UsingtheSafety-Interlock
System
WARNING
Ifthesafety-interlockswitchesaredisconnectedor
damaged,themachinecouldoperateunexpectedly,
causingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.
UnderstandingtheSafety-Interlock
System
Thesafety-interlocksystemisdesignedtopreventtheengine
fromstartingunless:
•Theblade-controlswitch(PTO)isdisengaged.
•Themotion-controlleversareinthePARKposition.
Thesafety-interlocksystemalsoisdesignedtoshutoffthe
enginewheneverthecontrolleversareoutofthePARK
positionandyourisefromtheseat.
TestingtheSafety-InterlockSystem
Testthesafety-interlocksystembeforeyouusethemachine
eachtime.Ifthesafetysystemdoesnotoperateasdescribed
below,haveanAuthorizedServiceDealerrepairthesafety
systemimmediately.
1.Sitontheseat,movethemotion-controlleversinthe
PARKposition,andmovetheblade-controlswitchto
theONposition.Trystartingtheengine;theengine
shouldnotcrank.
2.Sitontheseatandmovetheblade-controlswitchto
theOFFposition.Moveeithermotion-controlleverto
thecenter,unlockedposition.Trystartingtheengine;
theengineshouldnotcrank.Repeatwiththeother
motion-controllever.
3.Sitontheseat,movetheblade-controlswitchtothe
OFFposition,andlockthemotion-controlleversin
thePARKposition.Starttheengine.Whiletheengine
isrunning,engagetheblade-controlswitch,andrise
slightlyfromtheseat;theengineshouldshutoff.
4.Sitontheseat,movetheblade-controlswitchtothe
OFFposition,andlockthemotion-controlleversinthe
PARKposition.Starttheengine.Whiletheengineis
running,movethemotion-controlleverstothecenter,
unlockedposition,engagetheblade-controlswitch,and
riseslightlyfromtheseat;theengineshouldshutoff.
PositioningtheSeat
g027249
B
C
A
g027249
Figure11
AdjustingtheMotion-Control
Levers
AdjustingtheHeight
Youcanadjustthemotion-controllevershigherorlowerfor
maximumcomfort(Figure12).
g027252
B
A
g027252
Figure12
14
AdjustingtheTilt
Youcanadjustthemotion-controlleversforwardorrearward
foryourcomfort.
1.Loosentheupperboltholdingthecontrollevertothe
control-armshaft.
2.Loosenthelowerboltjustenoughtopivotthecontrol
leverforwardorrearward(Figure12).
3.Tightenbothboltstosecurethecontrolleverinthe
newposition.
4.Repeattheadjustmentfortheothercontrollever.
ConvertingtoSideDischarge
ConvertingtoSideDischarge
ForModelswith81cm(32-inch)Mower
Decks
Thismowerdeckhastheoptiontooperateinthe
side-dischargemode.Removethedischargecoverfor
operatingintheside-dischargemode.
RemovingtheDischargeCoverforSideDischarge
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Movethemotion-controlleversoutwardtoPARK
position,shutofftheengine,removethekey,and
waitforallmovingpartstostopbeforeleavingthe
operatingposition.
3.Removethewingnutandboltsecuringthecoverin
place(Figure13).
Note:Retainallofthepartsforfutureuse.
g004582
Figure13
1.Grassdeector
4.Hingepin
2.Dischargecover5.Wingnut
3.Lowerlip
4.Removethehingepinsecuringthecovertothedeck
(Figure13).
5.Liftthecoveroutandawayfromthedeck.
6.Lowerthegrassdeectoroverthedischargeopening.
Important:Ensurethatthemowerhasahinged
grassdeectorthatdispersesclippingstotheside
anddowntowardtheturf,whileinsidedischarge
mode.
InstallingtheDischargeCoverforMulching
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Movethemotion-controlleversoutwardtoPARK
position,shutofftheengine,removethekey,and
waitforallmovingpartstostopbeforeleavingthe
operatingposition.
3.Liftthegrassdeectorandplacethedischargecover
overtheopeningontothelowerlipofthemowerand
slideitintothefronthinge(Figure13).
4.Slidethehingepinthroughthehinge(Figure13).
5.Securethedischargecovertothemowerwiththewing
nut(Figure13).
6.Lowerthegrassdeectoroverthedischargeopening.
15
Machineswith107cm(42-inch)Mower
DecksOnly
Themowerdeckandmowerbladesshippedwiththismachine
weredesignedforoptimummulchingandsidedischarge
performance.
RemovingtheDischargeCoverforSide-Discharging
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Movethemotion-controlleversoutwardtoPARK
position,shutofftheengine,removethekey,and
waitforallmovingpartstostopbeforeleavingthe
operatingposition.
3.Removethe2boltsandnutsthatsecurethedischarge
covertothemower(Figure14).
G009660
1
2
3
4
5
g009660
Figure14
1.Capnut(1/4inch)
4.Rotatethecoverup
2.Dischargecover5.Removethecover
3.Bolt(1/4x2-1/2inches)
4.Removethedischargecover.
5.Liftupthegrassdeector,andlocatethelocknuton
thedeectorpivotrod.
6.Removetheexistingthinnut(3/8inch).
7.Installthecutoffbafetotheexposedpivotrod
(Figure15).
Note:Usetheexistingthinnut(3/8inch)tosecure
thebafetothemower.
Note:Thecutoffbafewasshippedwiththemachine
asaloosepart.
G005667
1
2
3
g005667
Figure15
1.Pivotrod
3.Existingthinnut(3/8inch)
2.Cutoffbafe(originally
shippedwiththemachine)
8.Torquethefastenerto7to9N∙m(14to18ft-lb).
9.Lowerthegrassdeectoroverthedischargeopening
Important:Ensurethatthemowerhasahinged
grassdeectorthatdispersesclippingstotheside
anddowntowardtheturf,whileinside-discharge
mode.
InstallingtheDischargeCoverforMulching
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Movethemotion-controlleversoutwardtoPARK
position,shutofftheengine,removethekey,and
waitforallmovingpartstostopbeforeleavingthe
operatingposition.
3.Removethecutoffbafefromthemowerdeck(Figure
15).
4.Liftthegrassdeectorandslidethetabsontopofthe
dischargecoverunderthegrassdeectorretainingrod.
5.Rotatethedischargecoverdownovertheopening,and
ontothelowerlipofthemower(Figure16).
16
g005652
Figure16
1.Dischargecover
3.Bolt(1/4x2-1/2inches)
2.Capnut(1/4inch)
6.Securethedischargecovertothelowerlipofthe
mowerwith2bolts(1/4x2-1/2inches)and2capnuts
(1/4inch)asshowninFigure16.
Note:Donotovertightenthenuts;thiscoulddistort
thecoverandcausebladecontact.
DuringOperation
DuringOperationSafety
GeneralSafety
•Theowner/operatorcanpreventandisresponsiblefor
accidentsthatmaycausepersonalinjuryorproperty
damage.
•Wearappropriateclothing,includingeyeprotection;
slip-resistant,substantialfootwear;andhearing
protection.Tiebacklonghairanddonotwearjewelry.
•Donotoperatethemachinewhileill,tired,orunderthe
inuenceofalcoholordrugs.
•Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachineduring
operation.
•Operatethemachineonlyingoodvisibilitytoavoidholes
orhiddenhazards.
•Avoidmowingonwetgrass.Reducedtractioncould
causethemachinetoslide.
•Ensurethatalldrivesareinneutral,theparkingbrake
isengaged,andyouareintheoperatingpositionbefore
youstarttheengine.
•Keepyourhandsandfeetawayfromthecuttingunits.
Keepclearofthedischargeopeningatalltimes.
•Lookbehindanddownbeforebackinguptobesureof
aclearpath.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscureyourvision.
•Donotmowneardrop-offs,ditches,orembankments.
Themachinecouldsuddenlyrolloverifawheelgoes
overtheedgeoriftheedgegivesway.
•Stopthebladeswheneveryouarenotmowing.
•Stopthemachineandinspectthebladesafterstrikingan
objectorifthereisanabnormalvibrationinthemachine.
Makeallnecessaryrepairsbeforeresumingoperation.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalkswiththemachine.Always
yieldtheright-of-way.
•Disengagethedrivetothecuttingunitandshutoffthe
enginebeforeadjustingtheheightofcut(unlessyoucan
adjustitfromtheoperatingposition).
•Neverrunanengineinanareawhereexhaustgasesare
enclosed.
•Neverleavearunningmachineunattended.
•Beforeleavingtheoperatingposition(includingtoempty
thecatchersortounclogthechute),dothefollowing:
–Stopthemachineonlevelground.
–Disengagethepowertake-offandlowerthe
attachments.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey.
17
–Waitforallmovingpartstostop.
•Donotoperatethemachinewhenthereistheriskof
lightning.
•Donotusethemachineasatowingvehicle.
•Donotchangethegovernorspeedoroverspeedthe
engine.
•UseaccessoriesandattachmentsapprovedbyToroonly.
SlopeSafety
•Slowdownthemachineanduseextracareonhillsides.
Travelupanddownonhillsides.Turfconditionscan
affectthestabilityofthemachine.
•Avoidturningthemachineonslopes.Ifyoumustturnthe
machine,turnitslowlyandgraduallydownhill,ifpossible.
•Donotturnthemachinesharply.Usecarewhenreversing
themachine.
•Useextracarewhileoperatingthemachinewith
attachments;theycanaffectthestabilityofthemachine.
OperatingtheMower
Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)startsandstopsthemower
bladesandanypoweredattachments.
EngagingtheBlade-ControlSwitch
(PTO)
Important:Donotengagethebladeswhenparkedin
tallgrass.Beltorclutchdamagecanoccur.
Note:Alwaysengagethebladeswiththethrottleinthe
FASTposition.
g027537
B
A
C
g027537
Figure17
DisengagingtheBlade-ControlSwitch
(PTO)
1
g027538
g027538
Figure18
OperatingtheThrottle
YoucanmovethethrottlecontrolbetweentheFASTand
SLOWpositions(Figure19).
AlwaysusetheFASTpositionwhenturningonthemower
deckwiththeblade-controlswitch(PTO).
g187361
Figure19
18
OperatingtheIgnitionSwitch
1.TurntheignitionkeytotheSTARTposition(Figure20).
Note:Whentheenginestarts,releasethekey.
Important:Donotengagethestarterformore
than5secondsatatime.Iftheenginefailsto
start,wait15secondsbetweenattempts.Failureto
followtheseinstructionscanburnoutthestarter
motor.
Note:Youmayneedmultipleattemptstostartthe
enginewhenyoustartitthersttimeafterthefuel
systemhasbeenwithoutfuelcompletely.
START
RUN
ST OP
G008947
g008947
Figure20
2.TurntheignitionkeytotheSTOPpositiontoshutoff
theengine.
StartingandShuttingOffthe
Engine
StartingtheEngine
Important:Donotengagethestarterformorethan
5secondsatatime.Engagingthestartermotorfor
morethan5secondscandamagethestartermotor.If
theenginefailstostart,wait10secondsbeforeoperating
theenginestarteragain.
Note:Itmaybenecessarytoholdtheleveragainstthestop,
inthechokeposition,whiletryingtostarttheengine(Figure
21).
g027535
B
C
D
E
A
G
F
g027535
Figure21
19
ShuttingOfftheEngine
1.Disengagethebladesbymovingtheblade-control
switchtotheOFFposition(Figure18).
2.MovethethrottlelevertotheFASTposition.
3.TurntheignitionkeytotheOFFpositionandremove
thekey.
UsingtheMotion-Control
Levers
g004532
Figure22
1.Motion-control
lever—PARKposition
4.Backward
2.Center,unlockedposition5.Frontofmachine
3.Forward
DrivingtheMachine
Thedrivewheelsturnindependently,poweredbyhydraulic
motorsoneachaxle.Youcanturn1sideinreversewhileyou
turntheotherforward,causingthemachinetospinrather
thanturn.Thisgreatlyimprovesthemachinemaneuverability
butmayrequiresometimeforyoutoadapttohowitmoves.
Thethrottlecontrolregulatestheenginespeedasmeasured
inrpm(revolutionsperminute).Placethethrottlecontrolin
theFASTpositionforbestperformance.Alwaysoperatein
thefullthrottlepositionwhenmowing.
WARNING
Themachinecanspinveryrapidly.Youmaylose
controlofthemachineandcausepersonalinjuryor
damagetothemachine.
•Usecautionwhenmakingturns.
•Slowthemachinedownbeforemakingsharp
turns.
DrivingForward
Note:Alwaysusecautionwhenbackingupandturning.
1.Movetheleverstothecenter,unlockedposition.
2.Togoforward,slowlypushthemotion-controllevers
forward(Figure23).
G008952
g008952
Figure23
20
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Toro TimeCutter ZS 4200S Riding Mower User manual

TimeCutter ZS 4200S Riding Mower
Toro
Brand
Toro
Model
TimeCutter ZS 4200S Riding Mower
Category
Lawnmowers
Type
User manual
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