Toro TimeCutter ZS 4200S Riding Mower User manual

Brand: Toro

Model: TimeCutter ZS 4200S Riding Mower

Category: Lawnmowers

Type: User manual

This manual is also suitable for

TimeCutter ZS 3200S Riding Mower

FormNo.3409-383RevA

TimeCutter

ZS3200Sor4200S

RidingMower

ModelNo.74650—SerialNo.400000000andUp

ModelNo.74655—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3409-383*A

ThisproductcomplieswithallrelevantEuropeandirectives;

fordetails,pleaseseetheseparateproductspecicDeclaration

ofConformity(DOC)sheet.

GrossHorsepower

Thegrossornethorsepowerofthisenginewaslaboratory

ratedbytheenginemanufacturerinaccordancewiththe

SocietyofAutomotiveEngineers(SAE)J1940.Ascongured

tomeetsafety,emission,andoperatingrequirements,

theactualenginetorqueonthisclassofmowerwillbe

signicantlylower.

Gotowww.Toro.comtoviewspecicationsonyourmower

model.

Important:IfyouareusingamachinewithaToro

engineabove1500m(5,000ft)foracontinuousperiod,

ensurethattheHighAltitudeKithasbeeninstalledso

thattheenginemeetsCARB/EPAemissionregulations.

TheHighAltitudeKitincreasesengineperformance

whilepreventingspark-plugfouling,hardstarting,and

increasedemissions.Onceyouhaveinstalledthekit,

attachthehigh-altitudelabelnexttotheserialdecal

onthemachine.ContactanyAuthorizedToroService

DealertoobtaintheproperHighAltitudeKitand

high-altitudelabelforyourmachine.Tolocateadealer

convenienttoyou,accessourwebsiteatwww.Toro.com

orcontactourToroCustomerCareDepartmentatthe

number(s)listedinyourEmissionControlWarranty

Statement.

Removethekitfromtheengineandrestoretheengine

toitsoriginalfactorycongurationwhenrunningthe

engineunder1500m(5,000ft).Donotoperateanengine

thathasbeenconvertedforhigh-altitudeuseatlower

altitudes;otherwise,youcouldoverheatanddamage

theengine.

Ifyouareunsurewhetherornotyourmachinehasbeen

convertedforhigh-altitudeuse,lookforthefollowing

label.

decal127-9363

Introduction

Thismachineisaride-on,rotary-bladeintendedtobeused

byhomeownersinresidentialapplications.Itisprimarily

designedforcuttinggrassonwell-maintainedlawns.Itisnot

designedforcuttingbrush,mowinggrassandothergrowth

alongsidehighways,orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

safetyandoperationtrainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

g188142

Figure1

Undertheseat

1.Modelandserial-numberplate

Writetheproductmodelandserialnumbersinthespace

below:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafety-alertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Safety...........................................................................4

GeneralSafety.........................................................4

SlopeIndicator.......................................................5

SafetyandInstructionalDecals.................................6

ProductOverview.........................................................10

Controls...............................................................10

BeforeOperation......................................................11

BeforeOperationSafety..........................................11

RecommendedFuel................................................12

UsingStabilizer/Conditioner...................................12

FillingtheFuelTank...............................................12

CheckingtheEngine-OilLevel.................................13

BreakinginaNewMachine......................................13

ThinkSafetyFirst...................................................13

UsingtheSafety-InterlockSystem.............................14

PositioningtheSeat................................................14

AdjustingtheMotion-ControlLevers........................14

ConvertingtoSideDischarge...................................15

DuringOperation.....................................................17

DuringOperationSafety.........................................17

OperatingtheMowerBlade-ControlSwitch

(PTO)...............................................................18

OperatingtheThrottle............................................18

OperatingtheIgnitionSwitch..................................19

StartingandShuttingOfftheEngine.........................19

UsingtheMotion-ControlLevers.............................20

DrivingtheMachine...............................................20

StoppingtheMachine.............................................22

AdjustingtheHeightofCut.....................................22

AdjustingtheAnti-ScalpRollers...............................22

UsingtheSideDischarge.........................................23

OperatingTips......................................................23

AfterOperation........................................................24

AfterOperationSafety............................................24

PushingtheMachinebyHand..................................24

TransportingtheMachine........................................25

LoadingtheMachine..............................................25

Maintenance.................................................................27

RecommendedMaintenanceSchedule(s)......................27

Pre-MaintenanceProcedures......................................28

MaintenanceandStorage.........................................28

RaisingtheSeat......................................................28

ReleasingtheMower-DeckCurtain...........................28

Lubrication...............................................................29

GreasingtheBearings.............................................29

EngineMaintenance..................................................29

EngineSafety.........................................................29

ServicingtheAirCleaner.........................................29

ServicingtheEngineOil..........................................30

ServicingtheSparkPlug..........................................33

CleaningtheBlowerHousing...................................34

FuelSystemMaintenance...........................................34

ReplacingtheIn-LineFuelFilter...............................34

ElectricalSystemMaintenance....................................35

ElectricalSystemSafety...........................................35

ServicingtheBattery...............................................35

ServicingtheFuses.................................................37

DriveSystemMaintenance.........................................37

CheckingtheTirePressure......................................37

ReleasingtheElectricBrake.....................................38

MowerMaintenance...................................................38

ServicingtheCuttingBlades.....................................38

LevelingtheMowerDeck........................................41

RemovingtheMowerDeck.....................................43

InstallingtheMowerDeck.......................................43

ReplacingtheGrassDeector..................................44

MowerBeltMaintenance............................................45

InspectingtheBelts................................................45

ReplacingtheMowerBelt........................................45

Cleaning...................................................................46

WashingtheUndersideoftheMower........................46

Storage........................................................................47

CleaningandStorage..............................................47

Troubleshooting...........................................................49

Schematics...................................................................51

Safety

ThismachinehasbeendesignedinaccordancewithENISO

5395:2013.

GeneralSafety

Thisproductiscapableofamputatinghandsandfeetand

ofthrowingobjects.Alwaysfollowallsafetyinstructionsto

avoidseriouspersonalinjury.

Usingthisproductforpurposesotherthanitsintendeduse

couldprovedangeroustoyouandbystanders.

•ReadandunderstandthecontentsofthisOperator’sManual

beforeyoustarttheengine.Ensurethateveryoneusing

thisproductknowshowtouseitandunderstandsthe

warnings.

•Donotputyourhandsorfeetnearmovingcomponents

ofthemachine.

•Donotoperatethemachinewithoutallguardsandother

safetyprotectivedevicesinplaceandworkingonthe

machine.

•Keepclearofanydischargeopening.Keepbystandersa

safedistanceawayfromthemachine.

•Keepchildrenoutoftheoperatingarea.Neverallow

childrentooperatethemachine.

•Stopthemachineandshutofftheenginebeforeservicing,

fueling,oruncloggingthemachine.

Improperlyusingormaintainingthismachinecanresult

ininjury.Toreducethepotentialforinjury,complywith

thesesafetyinstructionsandalwayspayattentiontothe

safety-alertsymbol,whichmeansCaution,Warning,or

Danger—personalsafetyinstruction.Failuretocomplywith

theseinstructionsmayresultinpersonalinjuryordeath.

Youcanndadditionalitemsofsafetyinformationintheir

respectivesectionsthroughoutthismanual.

SlopeIndicator

G01 1841

g011841

Figure4

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope

ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedormissing.

decal93-7009

93-7009

1.Warning—donotoperatethemowerwiththedeectorup

orremoved;keepthedeectorinplace.

2.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts.

decal105-7015

105-7015

ForModelswith107cm(42-inch)Decks

1.Beltrouting

decal106-8717

106-8717

1.Readtheinstructionsbeforeservicingorperforming

maintenance.

2.Checktirepressureevery25operatinghours.

3.Greaseevery25operatinghours.

4.Engine

decal119-8814

119-8814

1.PARKINGposition4.NEUTRAL

2.FAST5.REVERSE

3.SLOW

decal119-8815

119-8815

1.PARKINGposition4.NEUTRAL

2.FAST5.REVERSE

3.SLOW

decal120-5469

120-5469

1.Heightofcut

decal121-2989b

121-2989

1.Bypassleverpositionfor

pushingthemachine

2.Bypassleverpositionfor

operatingthemachine

decaloemmarkt

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

131-3948

decal131-3948

131-3948

1.Slow

3.Fast

2.Towing

decal132-0872

132-0872

1.Thrownobject

hazard—keepbystanders

awayfromthemachine.

3.Severinghazardofhand

orfoot—keepawayfrom

movingparts.

2.Thrownobjecthazard,

raisedbafe—donot

operatethemachinewith

anopendeck;usea

baggerorabafe.

4.Entanglement

hazard—keepaway

frommovingparts;keep

allguardsandshieldsin

place.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard.

decal121-0771

121-0771

1.Choke4.SLOW

2.FAST

5.Powertake-off(PTO)—Blade-controlswitch

3.Continuous-variablesetting

decal132-0869

132-0869

1.Warning—readthe

Operator'sManual.

3.Cuttinghazardofhand,

mowerblade;pinching

hazardofhand,belt—keep

handsandfeetawayfrom

movingparts;keepall

guardsandshieldsinplace.

5.Ramptipping

hazard—whenloading

ontoatrailer,donotuse

dualramps;onlyusea

singlerampwideenough

forthemachineandthat

hasaninclinelessthan

15degrees;backupthe

ramp(inreverse)anddrive

forwardofftheramp.

7.Tippinghazardon

slopes—donotuseon

slopesnearopenwater;do

notuseonslopesgreater

than15degrees.

2.Warning—beforeservicing,

engagetheparkingbrake,

removethekeyandthe

sparkplugconnection.

4.Thrownobject

hazard—keepbystanders

awayfromthemachine;

removedebrisfromthe

areabeforemowing;keep

thedeectorshielddown.

6.Bodilyharmhazard—no

riders;lookbehindyou

whenmowinginreverse.

ProductOverview

g020240

Figure5

1.Footrest

5.Controlpanel9.Deector

13.Frontcasterwheels

2.Height-of-cutlever6.Operatorseat

10.Engine

3.Motion-controllever7.Reardrivewheel

11.Washouttting

4.Smart-speedlever

8.Fuel-tankcap12.Mowerdeck

Controls

BecomefamiliarwithallcontrolsinFigure5andFigure6

beforeyoustarttheengineandoperatethemachine.

g027890

Figure6

ControlPanel

1.Throttle/Choke

3.Blade-controlswitch

(powertakeoff)

2.Ignitionswitch

IgnitionSwitch

Usethisswitchtostartthemowerengine.Ithas3positions:

START,RUN,andOFF.

Throttle/ChokeControl

Thethrottleandchokecontrolsarecombinedinto1control

lever.Thethrottlecontrolstheenginespeedandhasa

continuous-variablesettingfromSLOWtoFAST.Engagethe

chokebymovingtheleverpasttheFASTsettinguntilitstops

(Figure6).

Blade-ControlSwitch(PowerTakeoff)

Theblade-controlswitch,representedbyapower-takeoff

(PTO)symbol,engagesanddisengagespowertothemower

blades(Figure6).

Motion-ControlLevers

Usethemotion-controlleverstodrivethemachineforward,

reverse,andturneitherdirection.

ParkPosition

Movethemotion-controlleversoutwardfromthecenterto

thePARKpositionwhenexitingthemachine(Figure22).

Alwayspositionthemotion-controlleversintothePARK

positionwhenyoustopthemachineorleaveitunattended.

SmartSpeed™ControlSystemLever

TheSmartSpeed™Control-Systemlever,locatedbelowthe

operatingposition,givesyouachoicetodrivethemachineat

3speedranges—trim,tow,andmow(Figure5).

Fuel-PresenceWindow

Youcanusethefuelwindow ,locatedontheleftsideofthe

machine,toverifythepresenceoffuelinthetank(Figure7).

G014521

g014521

Figure7

1.Fuel-presencewindow

Height-of-CutLever

Usetheheight-of-cutlevertolowerandraisethedeckfrom

theseatedposition.Movingtheleverup(towardyou)raises

thedeckfromthegroundandmovingtheleverdown(away

fromyou)lowersthedecktowardtheground.Adjustthe

height-of-cutonlywhilethemachineisnotmoving(Figure5).

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis

availableforusewiththemachinetoenhanceandexpand

itscapabilities.ContactyourAuthorizedServiceDealeror

Distributororgotowww .Toro.comforalistofallapproved

attachmentsandaccessories.

Operation

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopletooperateor

servicethemachine.Localregulationsmayrestrictthe

ageoftheoperator.Theownerisresponsiblefortraining

alloperatorsandmechanics.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Knowhowtostopthemachineandshutofftheengine

quickly.

•Checkthatoperator-presencecontrols,safetyswitches,

andshieldsareattachedandfunctioningproperly.Donot

operatethemachineunlesstheyarefunctioningproperly.

•Beforemowing,alwaysinspectthemachinetoensurethat

theblades,bladebolts,andcuttingassembliesareingood

workingcondition.Replacewornordamagedbladesand

boltsinsetstopreservebalance.

•Inspecttheareawhereyouwillusethemachineand

removeallobjectsthatthemachinecouldthrow .

•Evaluatetheterraintodeterminetheappropriate

equipmentandanyattachmentsoraccessoriesrequiredto

operatethemachineproperlyandsafely.

FuelSafety

•Toavoidpersonalinjuryorpropertydamage,useextreme

careinhandlingfuel.Fuelvaporsareammableand

explosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporaddfueltothefueltank

whiletheengineisrunningorwhilehot.

•Donotrefuelthemachineindoors.

•Donotstorethemachineorfuelcontainerwherethere

isanopename,spark,orpilotlight,suchasonawater

heateroronotherappliances.

•Donotllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson

theground,awayfromyourvehiclebeforelling.

•Removetheequipmentfromthetruckortrailerand

refuelitwhileitisontheground.Ifthisisnotpossible,

thenrefuelfromaportablecontainerratherthana

fuel-dispensernozzle.

•Donotoperatethemachinewithouttheentireexhaust

systeminplaceandinproperworkingcondition.

•Keepthefuel-dispensernozzleincontactwiththerimof

thefueltankorcontaineropeningatalltimesuntilfueling

iscomplete.Donotuseanozzlelock-opendevice.

•Ifyouspillfuelonyourclothing,changeyourclothing

immediately.Wipeupanyfuelthatspills.

•Neveroverllthefueltank.Replacethefuelcapand

tightenitsecurely.

•Storefuelinanapprovedcontainerandkeepitoutofthe

reachofchildren.Neverbuymorethana30-daysupply

offuel.

•Donotllthefueltankcompletelyfull.Addfueltothe

fueltankuntilthelevelis6to13mm(1/4to1/2inch)

belowthebottomofthellerneck.Thisemptyspacein

thetankallowsfueltoexpand.

–Avoidprolongedbreathingofvapors.

–Keepyourfaceawayfromthenozzleandfueltank

opening.

–Avoidcontactwithskin;washoffspillswithsoapand

water.

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan30days

old),unleadedgasolinewithanoctaneratingof87or

higher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume

isacceptable.EthanolandMTBEarenotthesame.

Gasolinewith15%ethanol(E15)byvolumeisnot

approvedforuse.Neverusegasolinethatcontains

morethan10%ethanolbyvolume,suchasE15

(contains15%ethanol),E20(contains20%ethanol),or

E85(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/orengine

damagewhichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessyouuseafuelstabilizer.

•Donotaddoiltogasoline.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachinetoprovide

thefollowingbenets:

•Keepsfuelfreshduringstorageof90daysorless(drain

thefueltankwhenstoringthemachineformorethan

90days)

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuelsystem,

whichcauseshardstarting

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountoffuelstabilizer/conditioner

tothefuel.

Note:Afuelstabilizer/conditionerismosteffective

whenmixedwithfreshfuel.Tominimizethechanceof

varnishdepositsinthefuelsystem,usefuelstabilizerat

alltimes.

FillingtheFuelTank

1.Parkthemachineonlevelground.

2.Shutofftheengineandengagetheparkingbrake.

3.Cleanaroundthefuel-tankcap.

4.Fillthefueltanktothebottomofthellerneck(Figure

8).

Note:Donotllthefueltankcompletelyfull.The

emptyspaceinthetankallowsthefueltoexpand.

g027243

Figure8

CheckingtheEngine-OilLevel

Beforeyoustarttheengineandusethemachine,check

theoillevelintheenginecrankcase;refertoCheckingthe

Engine-OilLevel(page13).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mowerdecks

anddrivesystemshavehigherfrictionwhennew ,placing

additionalloadontheengine.Allow40to50hoursof

break-intimefornewmachinestodevelopfullpowerand

bestperformance.

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthesafety

section.Knowingthisinformationcouldhelpyouor

bystandersavoidinjury.

DANGER

Operatingthemachineonwetgrassorsteepslopes

cancauseslidingandlossofcontrol.

•Donotoperateonslopesgreaterthan15degrees.

•Reducespeedanduseextremecautionon

slopes.

•Donotoperatethemachinenearwater.

DANGER

Wheelsdroppingoveredgescancauserollovers,

whichmayresultinseriousinjury,death,or

drowning.

Donotoperatethemachineneardrop-offs.

g000513

Figure9

1.SafeZone—usethe

machinehereonslopes

lessthan15degreesor

atareas.

3.Water

2.DangerZone—usea

walk-behindmowerand/or

ahandtrimmeronslopes

greaterthan15degrees,

neardrop-offsandwater.

CAUTION

Thismachineproducessoundlevelsinexcessof

85dBAattheoperator’searandcancausehearing

lossthroughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

Useprotectiveequipmentforyoureyes,ears,hands,feet,

andhead.

G009027

g009027

Figure10

1.Weareyeprotection.2.Wearhearingprotection.

UsingtheSafety-Interlock

System

WARNING

Ifthesafety-interlockswitchesaredisconnectedor

damaged,themachinecouldoperateunexpectedly,

causingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches

dailyandreplaceanydamagedswitchesbefore

operatingthemachine.

UnderstandingtheSafety-Interlock

System

Thesafety-interlocksystemisdesignedtopreventtheengine

fromstartingunless:

•Theblade-controlswitch(PTO)isdisengaged.

•Themotion-controlleversareinthePARKposition.

Thesafety-interlocksystemalsoisdesignedtoshutoffthe

enginewheneverthecontrolleversareoutofthePARK

positionandyourisefromtheseat.

TestingtheSafety-InterlockSystem

Testthesafety-interlocksystembeforeyouusethemachine

eachtime.Ifthesafetysystemdoesnotoperateasdescribed

below,haveanAuthorizedServiceDealerrepairthesafety

systemimmediately.

1.Sitontheseat,movethemotion-controlleversinthe

PARKposition,andmovetheblade-controlswitchto

theONposition.Trystartingtheengine;theengine

shouldnotcrank.

2.Sitontheseatandmovetheblade-controlswitchto

theOFFposition.Moveeithermotion-controlleverto

thecenter,unlockedposition.Trystartingtheengine;

theengineshouldnotcrank.Repeatwiththeother

motion-controllever.

3.Sitontheseat,movetheblade-controlswitchtothe

OFFposition,andlockthemotion-controlleversin

thePARKposition.Starttheengine.Whiletheengine

isrunning,engagetheblade-controlswitch,andrise

slightlyfromtheseat;theengineshouldshutoff.

4.Sitontheseat,movetheblade-controlswitchtothe

OFFposition,andlockthemotion-controlleversinthe

PARKposition.Starttheengine.Whiletheengineis

running,movethemotion-controlleverstothecenter,

unlockedposition,engagetheblade-controlswitch,and

riseslightlyfromtheseat;theengineshouldshutoff.

PositioningtheSeat

g027249

Figure11

AdjustingtheMotion-Control

Levers

AdjustingtheHeight

Youcanadjustthemotion-controllevershigherorlowerfor

maximumcomfort(Figure12).

g027252

Figure12

AdjustingtheTilt

Youcanadjustthemotion-controlleversforwardorrearward

foryourcomfort.

1.Loosentheupperboltholdingthecontrollevertothe

control-armshaft.

2.Loosenthelowerboltjustenoughtopivotthecontrol

leverforwardorrearward(Figure12).

3.Tightenbothboltstosecurethecontrolleverinthe

newposition.

4.Repeattheadjustmentfortheothercontrollever.

ConvertingtoSideDischarge

ForModelswith81cm(32-inch)Mower

Decks

Thismowerdeckhastheoptiontooperateinthe

side-dischargemode.Removethedischargecoverfor

operatingintheside-dischargemode.

RemovingtheDischargeCoverforSideDischarge

1.Parkthemachineonalevelsurfaceanddisengagethe

blade-controlswitch.

2.Movethemotion-controlleversoutwardtoPARK

position,shutofftheengine,removethekey,and

waitforallmovingpartstostopbeforeleavingthe

operatingposition.

3.Removethewingnutandboltsecuringthecoverin

place(Figure13).

Note:Retainallofthepartsforfutureuse.

g004582

Figure13

1.Grassdeector

4.Hingepin

2.Dischargecover5.Wingnut

3.Lowerlip

4.Removethehingepinsecuringthecovertothedeck

(Figure13).

5.Liftthecoveroutandawayfromthedeck.

6.Lowerthegrassdeectoroverthedischargeopening.

Important:Ensurethatthemowerhasahinged

grassdeectorthatdispersesclippingstotheside

anddowntowardtheturf,whileinsidedischarge

mode.

InstallingtheDischargeCoverforMulching

1.Parkthemachineonalevelsurfaceanddisengagethe

blade-controlswitch.

2.Movethemotion-controlleversoutwardtoPARK

position,shutofftheengine,removethekey,and

waitforallmovingpartstostopbeforeleavingthe

operatingposition.

3.Liftthegrassdeectorandplacethedischargecover

overtheopeningontothelowerlipofthemowerand

slideitintothefronthinge(Figure13).

4.Slidethehingepinthroughthehinge(Figure13).

5.Securethedischargecovertothemowerwiththewing

nut(Figure13).

6.Lowerthegrassdeectoroverthedischargeopening.

Machineswith107cm(42-inch)Mower

DecksOnly

Themowerdeckandmowerbladesshippedwiththismachine

weredesignedforoptimummulchingandsidedischarge

performance.

RemovingtheDischargeCoverforSide-Discharging

1.Parkthemachineonalevelsurfaceanddisengagethe

blade-controlswitch.

2.Movethemotion-controlleversoutwardtoPARK

position,shutofftheengine,removethekey,and

waitforallmovingpartstostopbeforeleavingthe

operatingposition.

3.Removethe2boltsandnutsthatsecurethedischarge

covertothemower(Figure14).

G009660

g009660

Figure14

1.Capnut(1/4inch)

4.Rotatethecoverup

2.Dischargecover5.Removethecover

3.Bolt(1/4x2-1/2inches)

4.Removethedischargecover.

5.Liftupthegrassdeector,andlocatethelocknuton

thedeectorpivotrod.

6.Removetheexistingthinnut(3/8inch).

7.Installthecutoffbafetotheexposedpivotrod

(Figure15).

Note:Usetheexistingthinnut(3/8inch)tosecure

thebafetothemower.

Note:Thecutoffbafewasshippedwiththemachine

asaloosepart.

G005667

g005667

Figure15

1.Pivotrod

3.Existingthinnut(3/8inch)

2.Cutoffbafe(originally

shippedwiththemachine)

8.Torquethefastenerto7to9N∙m(14to18ft-lb).

9.Lowerthegrassdeectoroverthedischargeopening

Important:Ensurethatthemowerhasahinged

grassdeectorthatdispersesclippingstotheside

anddowntowardtheturf,whileinside-discharge

mode.

InstallingtheDischargeCoverforMulching

1.Parkthemachineonalevelsurfaceanddisengagethe

blade-controlswitch.

2.Movethemotion-controlleversoutwardtoPARK

position,shutofftheengine,removethekey,and

waitforallmovingpartstostopbeforeleavingthe

operatingposition.

3.Removethecutoffbafefromthemowerdeck(Figure

15).

4.Liftthegrassdeectorandslidethetabsontopofthe

dischargecoverunderthegrassdeectorretainingrod.

5.Rotatethedischargecoverdownovertheopening,and

ontothelowerlipofthemower(Figure16).

g005652

Figure16

1.Dischargecover

3.Bolt(1/4x2-1/2inches)

2.Capnut(1/4inch)

6.Securethedischargecovertothelowerlipofthe

mowerwith2bolts(1/4x2-1/2inches)and2capnuts

(1/4inch)asshowninFigure16.

Note:Donotovertightenthenuts;thiscoulddistort

thecoverandcausebladecontact.

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsiblefor

accidentsthatmaycausepersonalinjuryorproperty

damage.

•Wearappropriateclothing,includingeyeprotection;

slip-resistant,substantialfootwear;andhearing

protection.Tiebacklonghairanddonotwearjewelry.

•Donotoperatethemachinewhileill,tired,orunderthe

inuenceofalcoholordrugs.

•Nevercarrypassengersonthemachineandkeep

bystandersandpetsawayfromthemachineduring

operation.

•Operatethemachineonlyingoodvisibilitytoavoidholes

orhiddenhazards.

•Avoidmowingonwetgrass.Reducedtractioncould

causethemachinetoslide.

•Ensurethatalldrivesareinneutral,theparkingbrake

isengaged,andyouareintheoperatingpositionbefore

youstarttheengine.

•Keepyourhandsandfeetawayfromthecuttingunits.

Keepclearofthedischargeopeningatalltimes.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscureyourvision.

•Donotmowneardrop-offs,ditches,orembankments.

Themachinecouldsuddenlyrolloverifawheelgoes

overtheedgeoriftheedgegivesway.

•Stopthebladeswheneveryouarenotmowing.

•Stopthemachineandinspectthebladesafterstrikingan

objectorifthereisanabnormalvibrationinthemachine.

Makeallnecessaryrepairsbeforeresumingoperation.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalkswiththemachine.Always

yieldtheright-of-way.

•Disengagethedrivetothecuttingunitandshutoffthe

enginebeforeadjustingtheheightofcut(unlessyoucan

adjustitfromtheoperatingposition).

•Neverrunanengineinanareawhereexhaustgasesare

enclosed.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition(includingtoempty

thecatchersortounclogthechute),dothefollowing:

–Stopthemachineonlevelground.

–Disengagethepowertake-offandlowerthe

attachments.

–Engagetheparkingbrake.

–Shutofftheengineandremovethekey.

–Waitforallmovingpartstostop.

•Donotoperatethemachinewhenthereistheriskof

lightning.

•Donotusethemachineasatowingvehicle.

•Donotchangethegovernorspeedoroverspeedthe

engine.

•UseaccessoriesandattachmentsapprovedbyToroonly.

SlopeSafety

•Slowdownthemachineanduseextracareonhillsides.

Travelupanddownonhillsides.Turfconditionscan

affectthestabilityofthemachine.

•Avoidturningthemachineonslopes.Ifyoumustturnthe

machine,turnitslowlyandgraduallydownhill,ifpossible.

•Donotturnthemachinesharply.Usecarewhenreversing

themachine.

•Useextracarewhileoperatingthemachinewith

attachments;theycanaffectthestabilityofthemachine.

OperatingtheMower

Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthemower

bladesandanypoweredattachments.

EngagingtheBlade-ControlSwitch

(PTO)

Important:Donotengagethebladeswhenparkedin

tallgrass.Beltorclutchdamagecanoccur.

Note:Alwaysengagethebladeswiththethrottleinthe

FASTposition.

g027537

Figure17

DisengagingtheBlade-ControlSwitch

(PTO)

g027538

Figure18

OperatingtheThrottle

YoucanmovethethrottlecontrolbetweentheFASTand

SLOWpositions(Figure19).

AlwaysusetheFASTpositionwhenturningonthemower

deckwiththeblade-controlswitch(PTO).

g187361

Figure19

OperatingtheIgnitionSwitch

1.TurntheignitionkeytotheSTARTposition(Figure20).

Note:Whentheenginestarts,releasethekey.

Important:Donotengagethestarterformore

than5secondsatatime.Iftheenginefailsto

start,wait15secondsbetweenattempts.Failureto

followtheseinstructionscanburnoutthestarter

motor.

Note:Youmayneedmultipleattemptstostartthe

enginewhenyoustartitthersttimeafterthefuel

systemhasbeenwithoutfuelcompletely.

START

RUN

ST OP

G008947

g008947

Figure20

2.TurntheignitionkeytotheSTOPpositiontoshutoff

theengine.

StartingandShuttingOffthe

Engine

StartingtheEngine

Important:Donotengagethestarterformorethan

5secondsatatime.Engagingthestartermotorfor

morethan5secondscandamagethestartermotor.If

theenginefailstostart,wait10secondsbeforeoperating

theenginestarteragain.

Note:Itmaybenecessarytoholdtheleveragainstthestop,

inthechokeposition,whiletryingtostarttheengine(Figure

21).

g027535

Figure21

ShuttingOfftheEngine

1.Disengagethebladesbymovingtheblade-control

switchtotheOFFposition(Figure18).

2.MovethethrottlelevertotheFASTposition.

3.TurntheignitionkeytotheOFFpositionandremove

thekey.

UsingtheMotion-Control

Levers

g004532

Figure22

1.Motion-control

lever—PARKposition

4.Backward

2.Center,unlockedposition5.Frontofmachine

3.Forward

DrivingtheMachine

Thedrivewheelsturnindependently,poweredbyhydraulic

motorsoneachaxle.Youcanturn1sideinreversewhileyou

turntheotherforward,causingthemachinetospinrather

thanturn.Thisgreatlyimprovesthemachinemaneuverability

butmayrequiresometimeforyoutoadapttohowitmoves.

Thethrottlecontrolregulatestheenginespeedasmeasured

inrpm(revolutionsperminute).Placethethrottlecontrolin

theFASTpositionforbestperformance.Alwaysoperatein

thefullthrottlepositionwhenmowing.

WARNING

Themachinecanspinveryrapidly.Youmaylose

controlofthemachineandcausepersonalinjuryor

damagetothemachine.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemakingsharp

turns.

DrivingForward

Note:Alwaysusecautionwhenbackingupandturning.

1.Movetheleverstothecenter,unlockedposition.

2.Togoforward,slowlypushthemotion-controllevers

forward(Figure23).

G008952

g008952

Figure23

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Toro TimeCutter ZS 4200S Riding Mower User manual

Brand: Toro

Model: TimeCutter ZS 4200S Riding Mower

Category: Lawnmowers

Type: User manual

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