Toro Hydraulic Angle, Angle Broom TXL 2000 Tool Carrier Installation guide

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FormNo.3426-119RevD
HydraulicAngle
AngleBroomTXL2000ToolCarrier
ModelNo.22540
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
Description
Qty.
Use
Nopartsrequired
Preparethemachine.
Manifoldassembly
1
Flatwasher3
Bolt(3/8x1inch)
3
Hoseclamp2
Bolt(5/16x1-1/2inches)
2
Hydrauliccylinderassembly1
Pivotpin2
Snapring
4
Largewasher4
Shortwireharness
1
Longwireharness1
Installthehydraulicangle.
Nopartsrequired
Completetheinstallation.
PreparingtheMachine
Important:Thiskitrequirestheinstallationofthe
auxiliarywireharnesskitandtheanglebroom
beforeinstallation.
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
1.Parkthetractionunitonalevelsurface.
2.Disengagetheauxiliaryhydraulics.
3.Loweranyequippedattachments;refertoyour
Operator’sManual.
4.Engagethetractionunitparkingbrake.
5.Shutoffthetractionunitengine,waitforthe
tractionunittocool,andremovethekey.
6.Disconnectthetractionunitbattery;refertoyour
Operator’sManual.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3426-119*D
InstallingtheHydraulic
Angle
Important:Youmaydiscardallremovedparts
unlessotherwisenoted.
WARNING
Seekimmediatemedicalattentionifuidis
injectedintoskin.Injecteduidmustbe
surgicallyremovedwithinafewhoursbya
doctor.
Ensurethatallhydraulic-uidhoses
andlinesareingoodconditionandall
hydraulicconnectionsandttingsaretight
beforeapplyingpressuretothehydraulic
system.
Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.
Usecardboardorpapertondhydraulic
leaks.
Safelyrelieveallpressureinthehydraulic
systembeforeperforminganyworkonthe
hydraulicsystem.
1.Markeachofthehosesasupperorlower.
2.Removethenutandboltsecuringthehose
clamptothehosemount(Figure1).
3.Disconnecttheanglebroommotorhosesfrom
theattachmenthosesattheangletting(Figure
1).
g270553
Figure1
1.Anglebroommotorhoses3.Attachmenthoses
2.Hoseclamp
4.Disconnecttheanglettingsfromtheangle
broommotorhoses.
5.Installthemanifoldassemblytothehosemount
with3bolts(3/8x1inch),lockwashersandat
washers(Figure2).
g270555
Figure2
Somepartsnotshownforclarity
1.Manifoldassembly3.Bolt(3/8x1inch)
2.Flatwasher
6.Installtheanglebroommotorhosesandthe
attachmenthosestothemanifoldassemblyas
showninFigure3.
Important:Donottwistorcrossthehoses.
Retaintheorientationofthehosesonthe
valveastheywereintheclamp.
2
g270560
Figure3
1.Lowerhosefromtheangle
broommotor(inM2port)
3.Upperhosefromthequick
coupler(inFWDport)
2.Upperhosefromtheangle
broommotor(inM1port)
4.Lowerhosefromthequick
coupler(inREVport)
7.Removebothofthehitchpinsthataresecuring
thebroomfromangling(Figure4).
g285357
Figure4
Rightsideshown
1.Hitchpin2.Hairpin
8.Alignthehydrauliccylinderassemblyasshown
inFigure5andFigure6.
9.Installthe2hoseclampsusing2bolts(5/16x
1-1/2inches)androutethehosesasshownin
Figure5.
g270623
Figure5
1.Bolt(5/16x1-1/2inches)3.Shorthose(inC2port)
2.Hoseclamp
4.Longhose(inC1port)
3
10.Installapivotpinateachendofthecylinderwith
2largewashersandsnapringsateachendof
thepivotpins(Figure6).
g270650
Figure6
1.Snapring
3.Pivotpin
2.Largewasher4.Hydrauliccylinder
11.Installtheshortwireharnesstotheauxiliarywire
harness(soldseparately)atthecouplermount
(Figure7).
g284377
Figure7
1.Shortwireharness
2.Auxiliarywireharness
connector
12.Installtheopenconnectorofthelongwire
harnesstotheopenconnectoroftheshortwire
harness.
4
13.Routethe2freeconnectorsonthelongwire
harnesstotheopenconnectorsonthebottom
ofthemanifoldassemblyandconnectthem
(Figure8).
Note:Securethewireharnessusingcableties
asneeded.
g284384
Figure8
CompletingtheInstallation
1.Tightenallofthehoseconnections.
2.Lubricatethecylindergreasettings;referto
LubricatingtheHydraulicAngle(page6).
3.Connectthetractionunitbattery;refertoyour
tractionunitOperator'sManual.
4.Turnonthetractionunitandtestthehydraulic
angleoperation.
Important:Tooperatethecylinder,ow
mustberunningtotheattachment.While
owisrunning,operatethecylinderusing
thesecondaryattachmentfunctiononthe
joystick.
Note:Ifthehydraulicangleisnotoperating
correctly,ensurethatthehosesareconnected
tothecorrectports.
5.Ifanyhydraulicuidwasspilled,ensurethatyou
adduidsothatthetractionunithydraulicuid
isatthecorrectlevel;refertoyourtractionunit
Operator'sManual.
6.Usetheauxiliaryhydrauliccontrolstoadjustthe
angleoftheanglebroom.
5
Maintenance
LubricatingtheHydraulic
Angle
ServiceInterval:Beforeeachuseordaily—(and
immediatelyaftereverywashing)
1.Parkthetractionunitonalevelsurface,engage
theparkingbrake,andlowertheloaderarms.
2.Shutoffthetractionunitengineandremovethe
key.
3.Cleanthegreasettingswitharag.
4.Connectagreaseguntothehydraulicangle
hingepingreasettings(Figure9).
g272245
Figure9
1.Greasettings
5.Pumpgreaseintothettingsuntilgreasebegins
tooozeoutofthebearings.
6.Wipeupanyexcessgrease.
6
Notes:
/