DeWalt PANELMATE User manual

Type
User manual

DeWalt PANELMATE is a family of versatile screw anchors designed for attaching 1/4"-20 threaded hardware to concrete, masonry, or wood. It excels in various applications, including installing storm shutters, panels, hurricane panels, and more. The PANELMATE comes in seven designs, each with unique features:

  • Pro: Externally threaded heads for direct attachment to the base material.
  • Female ID: Internally threaded heads for use with bolts or threaded rods.
  • TVAS Pro and Female ID: Through-Veneer Anchoring System for applications with brick veneer.
  • TVAS Hex: Similar to TVAS Pro, but with a hex head for driving with a standard 5/16" nutsetter.

DeWalt PANELMATE is a family of versatile screw anchors designed for attaching 1/4"-20 threaded hardware to concrete, masonry, or wood. It excels in various applications, including installing storm shutters, panels, hurricane panels, and more. The PANELMATE comes in seven designs, each with unique features:

  • Pro: Externally threaded heads for direct attachment to the base material.
  • Female ID: Internally threaded heads for use with bolts or threaded rods.
  • TVAS Pro and Female ID: Through-Veneer Anchoring System for applications with brick veneer.
  • TVAS Hex: Similar to TVAS Pro, but with a hex head for driving with a standard 5/16" nutsetter.
TECHNICAL GUIDE – SCREW FASTENERS ©2023 DEWALT – REV. A
SECTION CONTENTS
A
NCHORS & FASTENERS
GENERAL INFORMATION
Screw FaStenerS
1
General Information.........................1
Material Specifications ...................1
Installation Specifications ..............2
Installation Instructions .................. 3
Performance Data ............................5
Ordering Information ....................... 7
PANELMATE PRO
PANELMATE FEMALE ID
(INTERNAL DRIVE)
PANELMATE TVAS
(THROUGH-VENEER
ANCHORING SYSTEM)
PANELMATE INSERTS -
INTERNALLY THREADED INSERT
ANCHOR MATERIALS
Carbon Steel
Carbon Steel Body with
Stainless Steel Coupler Head
FINISH
Stalgard
STYLES
Pro: Externally Threaded Heads (Male)
Female ID: Internally Threaded Head
TVAS (Through-Veneer Anchoring
System): Pro, Female ID, Hex
S and L Inserts (internally threaded)
GENERAL INFORMATION
PANELMATE®
Storm Panel Anchoring System
PRODUCT DESCRIPTION
PanelMate is a family of screw anchors available in both internally and externally theaded variations.
Originally designed for installing hurricane panels, these versatile anchors can be used wherever
1/4"-20 threaded hardware needs to be attached to concrete, masonry or wood.
PanelMate anchors are available in seven different designs:
Pro, Female ID, TVAS Pro, TVAS Female ID, TVAS Hex, S Insert and L Insert.
GENERAL APPLICATIONS AND USES
Storm Shutters Storm Panels
FEATURES AND BENEFITS
+Accepts standard 1/4"-20 threaded hardware
+Available in multiple styles : Externally-threaded heads, internally-threaded heads or inserts
+Fasteners coated with Stalgard® typically show no red rust or other base metal corrosion on
significant surfaces after 1000 hours of salt spray exposure in accordance with ASTM B117
+Stalgard® coating provides superior corrosion resistance compared with fasteners with
standard zinc plating
GUIDE SPECIFICATIONS
05 05 23 – Metal Fastenings, 09 22 16.23 – Fasteners. Fasteners shall be PanelMate as supplied
by DEWALT, Towson, MD. Fasteners shall be installed in accordance with published instructions and
the Authority Having Jurisdiction
MATERIAL SPECIFICATIONS
Anchor Style Anchor Component Specifications
PanelMate Pro/ TVAS Pro/
TVAS Hex / Inserts
Anchor Body and Head Case hardened carbon steel
Coating/Plating/Finish Stalgard®
PanelMate Female ID/
TVAS Female ID
Anchor Body Case hardened carbon steel
Coupler Head 300 Series (18-8) Stainless Steel
Coating/Plating/Finish Stalgard®
TECHNICAL GUIDE – SCREW FASTENERS ©2023 DEWALT – REV. A
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NCHORS & FASTENERS
INSTALLATION SPECIFICATIONS
2
Screw FaStenerS
INSTALLATION SPECIFICATIONS
Installation Table for PanelMate in Concrete
Anchor Property/ Setting Information Units
Anchor Style
Pro/ TVAS Pro Female ID/
TVAS Female ID TVAS Hex Insert
Nominal outside anchor diameter in. 0.265 0.265 0.265 0.525
Nominal drill bit diameter (ANSI) in. 7/32 7/32 7/32 7/16
Minimum nominal embedment depth in. 1-3/4 1-3/4 1-3/4 1-7/16
Minimum hole depth in. 2 2 2 2
Head/Washer diameter in. 3/8 1/2 1/2 19/32
Internal drive/thread depth in. -1/2 -S: 1-7/16
L: 1-1/4
Setting Tool -ENY156 ENY192 Standard 5/16" Nutsetter ENY192
Installation Table for PanelMate in Masonry
Anchor Property/ Setting Information Units
Anchor Style
Pro/ TVAS Pro Female ID/
TVAS FEMALE ID TVAS HEX Insert
Nominal outside anchor diameter in. 0.265 0.265 0.265 0.525
Nominal drill bit diameter (ANSI) in. 7/32 7/32 7/32 7/16
Minimum nominal embedment depth
(Grout Filled Masonry) in. - - - 1-7/16
Minimum hole depth
(Grout Filled Masonry) in. ---1-13/16
Minimum nominal embedment
(Hollow Masonry) in. 1-1/4 1-1/4 1-1/4 1-1/4
Minimum hole depth
(Hollow Masonry) in. 1-1/2 1-1/2 1-1/2 1-5/8
Head/Washer diameter in. 3/8 1/2 1/2 19/32
Internal drive/thread depth in. -1/2 -S: 1-7/16
L: 1-1/4
Setting Tool -ENY156 ENY192 Standard 5/16" Nutsetter ENY192
Installation Table for PanelMate in Wood
Anchor Property/ Setting Information Units
Anchor Style
Pro/ TVAS Pro Female ID/
TVAS Female ID TVAS Hex Insert
Nominal outside anchor diameter in. 0.265 0.265 0.265 0.525
Nominal drill bit diameter in. 3/16 [1,2] 3/16 [1,2] 3/16 [1,2] 7/16 [2]
Minimum nominal embedment depth in. 1-1/4 1-1/4 1-1/4 1-7/16
Head/Washer diameter in. 3/8 1/2 1/2 19/32
Internal drive/thread depth in. -1/2 -S: 1-7/16
L: 1-1/4
Setting Tool -ENY156 ENY192 Standard 5/16" Nutsetter ENY192
1. Pre-drilling is not required in wood but can help prevent splitting.
2. Sizes are for Wood/Steel drill bit. An ANSI masonry bit is not suitable for wood base materials and therefore not recommended.
TECHNICAL GUIDE – SCREW FASTENERS ©2023 DEWALT – REV. A
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NCHORS & FASTENERS
INSTALLATION INSTRUCTIONS
Screw FaStenerS
3
INSTALLATION INSTRUCTIONS
PanelMate Pro in Concrete and Masonry
Step 1
Using the proper drill bit size, drill
a hole into the base material to
the required depth, which is a
1/4-inch deeper than the minimum
embedment depth.
Step 2
Remove dust and debris from
the hole during drilling (e.g. dust
extractor) or following drilling
(e.g. suction, forced air) to
extract loose particles created
by drilling.
Step 3
Place the ENY156 PanelMate drive
socket onto the external hex of the
PanelMate Pro.
Step 4
Drive the PanelMate fastener in until
the washer face is seated snug tight
against the base material.
PanelMate Pro in Wood
Step 1
Place the ENY156 PanelMate
drive socket onto the external hex
of the PanelMate Pro.
Step 2
Drive the PanelMate fastener in
until the washer face is seated
against the base material. Pre-
drilling is not necessary in wood,
however, drilling a pilot hole
using a 3/16" wood/steel drill
bit will minimize the possibility of
splitting the wood.
PanelMate Female ID in Concrete and Masonry
Step 1
Using the proper drill bit size,
drill a hole into the base material
to the required depth, which
is a 1/4-inch deeper than the
minimum embedment depth.
Step 2
Remove dust and debris from the hole
during drilling (e.g. dust extractor) or
following drilling (e.g. suction, forced
air) to extract loose particles created
by drilling.
Step 3
Place the ENY192 PanelMate drive
socket into the hex opening of the
PanelMate Female ID.
Step 4
Drive the PanelMate fastener in until
the head of the fastener is flush with
the base material.
Using a 1/2" ANSI masonry bit, drill
a 7/8" deep counter-sinking hole.
PanelMate Female ID in Wood
Step 1
With 1/2" spade/paddle bit, drill a
7/8" deep counter-sinking hole in
the wood base material.
Step 2
Place the ENY192 PanelMate
drive socket into the hex
opening of the PanelMate
Female ID.
Step 3
Drive the PanelMate fastener in until the
washer face is seated against the base
material. Pre-drilling is not necessary
in wood, however, drilling a pilot hole
using a 3/16" wood/steel drill bit will
minimize the possibility of splitting the
wood.
TECHNICAL GUIDE – SCREW FASTENERS ©2023 DEWALT – REV. A
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NCHORS & FASTENERS
INSTALLATION INSTRUCTIONS (CONT.)
4
Screw FaStenerS
INSTALLATION INSTRUCTIONS (CONT.)
PanelMate TVAS
Then continue with the Following Steps (depending on TVAS selected):
TVAS Pro: Continue with steps from PanelMate Pro anchors on previous page.
TVAS Female ID: Using a 1/2" ANSI masonry bit, drill a 7/8" deep counter-sinking hole in the brick. Continue with steps
from PanelMate Female ID anchors on previous page, except that no additional counter-sinking hole is required to be drilled in
the base material.
TVAS Hex: Continue with steps from PanelMate Pro anchors on previous page, except for using standard 5/16" nutsetter to
drive the anchor instead of the ENY156 PanelMate drive socket.
Step 1
Using a 1/4" ANSI masonry bit, drill
a hole through the brick veneer.
PanelMate Inserts in Concrete and Masonry
Step 1
Using the proper drill bit size, drill
a hole into the base material to
the required depth, which is a
1/4-inch deeper than the minimum
embedment depth.
Step 2
Remove dust and debris from
the hole during drilling (e.g. dust
extractor) or following drilling
(e.g. suction, forced air) to
extract loose particles created
by drilling.
Step 3
Place the ENY192 PanelMate drive
socket into the hex opening of the
PanelMate Insert.
Step 4
Drive the PanelMate fastener in until
the head of the fastener is flush against
the base material.
Note: L inserts are typically used in
applications with a stucco exterior while
S inserts are typically installed flush in
concrete and masonry base materials.
PanelMate Inserts in Wood
Step 1
With 7/16" wood/steel bit, drill a
hole in the wood base material.
Step 2
Place the ENY192 PanelMate
drive socket into the hex
opening of the PanelMate
Insert.
Step 3
Drive the PanelMate fastener in until the
head of the fastener is flush against the
base material.
Note: L inserts are typically used in
applications with a stucco exterior while
S inserts are typically installed flush in
the wood base material.
TECHNICAL GUIDE – SCREW FASTENERS ©2023 DEWALT – REV. A
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NCHORS & FASTENERS
PERFORMANCE DATA
Screw FaStenerS
5
PERFORMANCE DATA
Ultimate Load Capacities of PanelMate in Concrete1,2
Anchor Style MIn. Embed
(in.)
Min. Edge
Distance
(in.)
Concrete Compressive Stength
2500 psi 3000 psi 3500 psi 4000 psi
Tension
(lbs.)
Shear
(lbs.)
Tension
(lbs.)
Shear
(lbs.)
Tension
(lbs.)
Shear
(lbs.)
Tension
(lbs.)
Shear
(lbs.)
PanelMate Pro, TVAS
Pro, TVAS Hex
1-3/4 2-1/2 1,935 1,425 2,080 1,535 2,215 1,600 2,215 1,600
2 1 2,120 670 2,280 720 2,425 755 2,425 755
21-3/4 2,120 1,565 2,280 1,680 2,425 1,760 2,425 1,760
22-1/2 2,185 2,020 2,350 2,170 2,500 2,270 2,500 2,270
PanelMate Female ID,
TVAS Female ID
1-3/4 1-3/4 -1,425 -1,535 -1,600 -1,600
1-3/4 2-1/2 1,935 1,425 2,080 1,535 2,215 1,600 2,215 1,600
PanelMate Inserts 1-7/16 41,320 1,525 1,420 1,525 1,510 1,525 1,595 1,525
1-5/8 42,400 1,635 2,625 1,790 2,840 1,935 3,035 1,980
1. Tabulated ultimate load values are for anchors installed in concrete. Concrete compressive strength must be at the specified minimum at the time of installation.
2. Ultimate load capacities listed must be reduced by a minimum safety factor of 4.0.
Allowable Load Capacities of PanelMate in Concrete1,2
Anchor Style MIn. Embed
(in.)
Min. Edge
Distance
(in.)
Concrete Compressive Stength
2500 psi 3000 psi 3500 psi 4000 psi
Tension
(lbs.)
Shear
(lbs.)
Tension
(lbs.)
Shear
(lbs.)
Tension
(lbs.)
Shear
(lbs.)
Tension
(lbs.)
Shear
(lbs.)
PanelMate Pro, TVAS
Pro, TVAS Hex
1-3/4 2-1/2 485 355 520 385 555 400 555 400
2 1 530 170 570 180 605 190 605 190
21-3/4 530 390 570 420 605 440 605 440
22-1/2 545 505 590 545 625 570 625 570
PanelMate Female ID,
TVAS Female ID
1-3/4 1-3/4 -355 -385 -400 -400
1-3/4 2-1/2 485 355 520 385 555 400 555 400
PanelMate Inserts 1-7/16 4330 380 355 380 380 380 400 380
1-5/8 4600 410 655 450 710 485 760 495
1. Allowable load capacities listed are calculated using an applied safety factor of 4.0. Consideration of safety factors of 10 or higher may be necessary depending on the application, such as life
safety or overhead.
2. Linear interpolation may be used to determine allowable loads for intermediate compressive strengths.
Ultimate and Allowable Load Capacities for PanelMate Anchors Installed in the Face of Hollow Concrete Masonry1,2,3
Anchor Style MIn. Embed
(in.)
Min. Edge
Distance
(in.)
Ultimate Load Allowable Load
Tension
(lbs.)
Shear
(lbs.)
Tension
(lbs.)
Shear
(lbs.)
PanelMate Pro, TVAS
Pro, TVAS Hex
1-1/4 1-1/4 685 530 135 105
1-1/4 21,050 1,060 210 210
1-1/4 31,050 1,300 210 260
PanelMate Female ID,
TVAS Female ID
1-1/4 1-1/4 685 -135 -
1-1/4 21,050 -210 -
1-1/4 31,050 995 210 200
PanelMate Inserts
1-1/4 1-3/4 1,135 1,100 225 220
1-1/4 3-1/2 1,135 1,285 225 255
1-1/2 3-1/2 1,705 1,860 340 370
1. Tabulated load values are for anchors installed in hollow concrete block conforming to ASTM C90.
2. Allowable load capacities listed are calculated using an applied safety factor of 5.0. Consideration of safety factors of 10 or higher may be necessary depending on the application, such as life
safety or overhead.
3. The tabulated values are applicable for anchors installed into wall openings where minimum edge distances are maintained.
TECHNICAL GUIDE – SCREW FASTENERS ©2023 DEWALT – REV. A
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PERFORMANCE DATA
6
Screw FaStenerS
Ultimate and Allowable Load Capacities for PanelMate Anchors Installed
in the Face of Grout-Filled Concrete Masonry1,2,3
Anchor Style MIn. Embed
(in.)
Min. Edge
Distance
(in.)
Ultimate Load Allowable Load
Tension
(lbs.)
Shear
(lbs.)
Tension
(lbs.)
Shear
(lbs.)
PanelMate Inserts 1-7/16 3-1/2 1,245 1,525 250 305
1-1/2 41,665 1,860 335 370
1. Tabulated load values are for anchors installed in grout-filled concrete block conforming to ASTM C90.
2. Allowable load capacities listed are calculated using an applied safety factor of 5.0. Consideration of safety factors of 10 or higher may be necessary depending on the application, such as life
safety or overhead.
3. The tabulated values are applicable for anchors installed into wall openings where minimum edge distances are maintained.
Ultimate Load Capacities of PanelMate Anchors Installed in Wood1
Anchor Style Wood Type Min. Specific
Gravity
Min.
Embed.
(in.)
Min. Edge
Distance
(in.)
Tension
(lbs.)
Shear
(lbs.)
Perpendicular to Edge
ü
Parallel to Edge
ï
Pro, TVAS Pro, Female
ID, TVAS Female ID,
TVAS Hex
SPF (South) 0.36 1-1/4 3/4 1,220 360 690
SPF (South) 0.36 23/4 2,105 775 1,200
SYP 0.55 1-1/2 21,750 1,525 1,525
SYP 0.55 1-7/8 3/4 2,630 -1,150
PanelMate Inserts Douglass Fir South 0.46 1-7/16 3/4 365 670 1,525
Douglass Fir South 0.46 1-5/8 3/4 685 670 1,525
1. Tabulated load values are ultimate capacities based on laboratory testing. An appropriate safety factor must be applied to determine a suitable allowable working load.
TECHNICAL GUIDE – SCREW FASTENERS ©2023 DEWALT – REV. A
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NCHORS & FASTENERS
ORDERING INFORMATION
Screw FaStenerS
7
ORDERING INFORMATION
PanelMate Pro - Double-ended Studs With Stop Collar
Cat. No. Anchor Length
(A)
1/4"-20 Stud
Length
(B)
1/4"-20 Stud
Thread Length
(C)
#14-10 Fastener
Thread Length
(D)
Pack Qty.
PanelMate Pro
DFSENT220 2-1/4" 7/8" 5/8" 2" 1,000
DFSENT320 3-1/4" 7/8" 5/8" 3" 500
DFSENT225 2-1/4" 1-1/8" 7/8" 2" 800
DFSENT325 3-1/4" 1-1/8" 7/8" 3" 500
DFSENT450 4-1/2" 1-1/8" 7/8" 3" 250
DFSENT550 5-1/2" 1-1/8" 7/8" 3" 250
PanelMate TVAS Pro (Through-Veneer Anchoring System)
DFSENT737 7-3/8" 1-1/8" 7/8" 3" 400
C
D
B A
PanelMate Female ID (Internal Drive) - Internally threaded head
Cat. No. Anchor Length
(A)
Internal Drive
Coupler Length1
(B)
#14-10 Fastener
Thread Length
(C)
Pack Qty.
PanelMate Female ID
DFSENW260 2-5/8" 7/8" 1-3/4" 1,000
DFSENW325 3-1/4" 7/8" 2" 500
DFSENW450 4-1/2" 7/8" 3" 500
DFSENW550 5-1/2" 7/8" 3" 500
PanelMate TVAS Female ID (Through-Veneer Anchoring System)
DFSENW737 7-3/8" 7/8" 3" 300
1. The coupler contains approximately 0.25" of 1/4"-20 female thread.
A
C
B
PanelMate TVAS Hex (Through-Veneer Anchoring
System) - Hex Drive Anchor for track systems
Cat. No. Anchor Length
(A)
#14-10 Fastener
Thread Length
(B)
Hex Drive Size Pack Qty.
DFSENX335 7-3/8" 3" 5/16" 400
B
A
PanelMate Inserts - Internally Threaded Insert1,2
Cat. No. Anchor Length 1/4"-20 Internal Thread
Length Pack Qty.
PanelMate S Insert
DFSENX310 1-7/16" 1-1/4" 1,000
PanelMate L Insert
DFSENX305 2-1/8" 1" 500
1. The S inserts are through drilled to offer the option to accept longer hardware.
2. The L Inserts have a yellow nylon locking patch to resist loosening.
TECHNICAL GUIDE – SCREW FASTENERS ©2023 DEWALT – REV. A
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NCHORS & FASTENERS
ORDERING INFORMATION
8
Screw FaStenerS
Installation Tools and Mating Hardware
Cat. No. Description PanelMate Type Pack Qty. Qty / Case
DFSENY156 3/16" x 1-1/2" PanelMate Pro
Drive Socket Pro, TVAS PRO 125
DFSENY176-050 Wing Nuts2Pro, TVAS PRO 50 1,500
DFSENY181-050 Plastic Caps1Pro, TVAS PRO 50 1,500
DFSENY186-100 Plastic Push-In Button Screw1Female ID, TVAS Female ID, Inserts 100 1,000
DFSENY192 3" PanelMate Insert Driver Female ID, TVAS Female ID, Inserts 1100
1. When Panelmate anchors are not in use, It is recommended that plastic caps and plastic push-in button screws are used on the
PanelMate Pro/TVAS Pro and PanelMate Female ID/Insert anchors, respectively. Both plastic caps and push-in button screws help
prevent corrosion to the internal or external 1/4"-20 threads when the anchors are not in use.
2. Wing nuts are produced in Zamac alloy.
Masonry Drill Bits for PanelMate Pro, Female ID and TVAS Style Varieties
Cat. No. Description Usable
Length Pack Qty.
DW5410 7/32" x 6" SDS Plus 2 Cutter Drill Bit 4 1
DW5412 7/32" x 10" SDS Plus 2 Cutter Drill Bit 8 1
Rotary Hammers
Cat. No. Description
DCH273 20V Max* XR Brushless
1" L-Shape SDS Plus Rotary Hammer
DCH133 20V Max* XR Brushless
1" D-Handle SDS Plus Rotary Hammer
Accessories
Cat. No. Description
DWH303DH Onboard Dust Extractor for
1" SDS Plus Hammers
DWH050 Large Hammer Dust Extraction - Hole Cleaning
DWH200 Dust Extraction Tube Kit with Hose
Dust Extractors
Cat. No. Description
DCV585 Flexvolt® 60V Max* Dust Extractor
DWV010 8 Gallon Wet Dry Hepa/Rrp Dust Extractor
DWV012 10 Gallon Wet Dry Hepa/Rrp Dust Extractor
DWH161D1 20V Max* XR Brushless Universal Dust
Extractor Kit
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DeWalt PANELMATE User manual

Type
User manual

DeWalt PANELMATE is a family of versatile screw anchors designed for attaching 1/4"-20 threaded hardware to concrete, masonry, or wood. It excels in various applications, including installing storm shutters, panels, hurricane panels, and more. The PANELMATE comes in seven designs, each with unique features:

  • Pro: Externally threaded heads for direct attachment to the base material.
  • Female ID: Internally threaded heads for use with bolts or threaded rods.
  • TVAS Pro and Female ID: Through-Veneer Anchoring System for applications with brick veneer.
  • TVAS Hex: Similar to TVAS Pro, but with a hex head for driving with a standard 5/16" nutsetter.

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