Nothing beats know-how
Endress Hauser
primo-count II
Operating manual
BA 008R/09/e/02.96
Teile-Nr. 50048865
Contents Page
1. General Information 2
1.1 Is the delivery complete ? 2
1.2 Safety notes 2
2. Mechanical installation 3
2.1 Environmental conditions 3
2.2 Panel mounting 3
2.3 Dimensional drawings.Version A, B and C 4
Frame 144 x 144 mm, wall mounted housing 5
3. Electrical connections 6
3.1 Connection diagram 6
3.2 What happens on power up ? 6
3.3 Connection examples 7
4. Operating components 8
4.1 Front plate 8
4.2 Key pad 9
5. Setting up 10
5.1 How to set the unit up 10
5.2 Printout examples 10
5.3 Setting the unit up 11
6. Function 21
6.1 Quantity proportional impulses 21
6.2 Print commands 21
6.3 Limit / Relays 21
7. Maintenance / Guarantee 22
7.1 Changing paper 22
7.2 Storage 23
7.3 Guarantee 23
8. Faults 24
8.1 Faults - What to do ? 24
8.2 Faulty unit fuse 24
9. Spare parts 24
10. Technical data 25
primo-count II
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1. General information
Is delivery complete: Please check if the unit has undergone any transport damage. If not then
check that the delivery is complete.
Contained in the package should be:
- Primo-Count II
- Paper cassette with one roll of paper fitted
- 4 Fixing screws and bushes fitted to the front bezel
- On option "Mounting frame": 2 x panel fixing clamps
Safety notes This unit is constructed for panel mounting in control panels and cabinets.
It complies with the requirements according to EN 61010-1 / VDE 0411
Part 1 and left our works in perfect and safe condition.
In order to maintain this condition and operate safely the user must take
note of the following safety information and warnings contained in these
instructions.
-Operation of the unit is only permissible in installed condition.
-Installation and connection is only to be done by skilled personnel.
Please ensure that the unit is protected from involuntary access and
installed to the relevant safety requirements.
-First check that the power supply to be used corresponds with that on
the unit legend plate.
-Make sure that a suitable isolation switch is installed in the vicinity of the
unit. This switch must be easily accessible and be identified as an
isolation switch.
-The mains power supply must be supplied via a fuse (< 10 A)
-If it is assumed that the unit cannot be safely operated (visible damage)
it must be immediately taken out of operation and secured against
unintentional use.
-There are no components in the unit that can be repaired by the user. All
repairs must be done by trained service personnel.
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2. Mechanical installation
2.1 Environmental conditions Please note the following when installing the unit :
●Vibration free mounting
●"Clean" surrounding air; no aggressive media, dust, water
(Protection class with door and latch/lock IP 54)
●Distance from strong magnetic fields
●Ambient temperature
●Relative air humidity max. 75 %
2.2 Panel mounting 1. Undo screws and remove chassis from panel frame.
2. Push frame in panel cut out (DIN 43700: 138+1 x 138+1 mm).
3. Fix mounting brackets into slots and fasten evenly until the primo-count II
frame is held firmly to panel.
138 mm
138 mm
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4. Push primo-count II into the frame and fasten fixing screws. Further
support is not required.
2.3 Dimensional drawings:
Version A/B/C
primo-count II
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144 x 144 mm panel mounting
frame
Panel cutout 138 x 138 mm
IP 65 Wall mounted housing
Screw fixing can be lead sealed, weight : approx. 1,5 kg
Only version A can be mounted in the panel mounting frame or wall
mounted housing.
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3. Electrical connection
3.1 Connection diagram All in/output connections are made via terminals on the rear of the unit.
L (+) = Phase (Plus on DC-version)
N (-) = Neutral (Minus on DC-version)
= Earth •
1 = Internal auxiliary voltage + approx. 12 VDC
2 = Internal auxiliary voltage 0 Volt
3 = Common
4 = Count input
5 = Print command measuring period
6 = Print command day
7 = Print command month
8 - 10 = Relay limit / fleeting contact
Pap.End. = Relay paper end alarm
Connect mains power ✲ green LED lights up
Printout:
Date and time continue to operate for approx. 1000 hours after a power
failure. Incoming count impulses accepted before power failure are also
memorized for approx. 1000 hours. If power failure is longer than 1000
hours the unit initiates a "Cold Start" on power return.
28.08.95 01:20 POWER ON
28.08.95 01:19 POWER OFF
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3.3 Connection examplesThe input can be connected to voltage pulses, potential free
contacts or electronic switches.
External power source
max. 24 VDC.
Internal power source from
primo-count II, approx. 12
VDC/max. 50 mA
Connection to electronic
switches
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4. Operating elements
4.1 Front plate
1 Setting up keypad
2 Paper feed
3 Setting up break (abort)
4 Actual counter value printout button
5 Operating indicator
6 Paper reserve indicator
- Flashing : Paper end
- Continuous: Paper reserve 3m
7 Paper cassette release lever
8 Paper cassette
9 Paper tear off edge
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4.2 Key pad
Code
Setting up release or unlock
Print
Actual counter value printout
Date
Setting up new date
Time
Setting up new time
A
Automatic printout mode and synchronisation time
Mode
Set up limt value, factor and decimal point
B
Presetting 9 digit totalizer
C
Setting up text, identification number and engineering units
S/N
Setting up summer / normal time changeover
D
Setting up print intensity
Paper feed
☛Push for a short time
☛Hold in
Clear button
Single line feed
Multi line feed
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5. Setting up
5.1 How to set the unit up If the setting up code lock, key C and 6051, is open the unit can be set up
by using the push buttons on the keypad. If setting up is locked then
operating the push buttons prints the preset values and one blank line.
In the open mode the first operation of a push button prints out the preset
data, the push button function and a blank line.
Example: Push button Mode
Printout :
Setting up procedure can be aborted by operating push button C. The
same abort procedure is initiated if the time between individual operation of
push buttons is greater than 15 seconds. An abort procedure does not
change any of the preset data in the unit. Unrecognisable data is
acknowledged with a printout ERROR, original data stays unchanged.
5.2 Printouts Date Time Unit identification
Measuring period internal or
external (terminal 5)
Channel identification 5-digit counter
Daily report external
7-digit counter
External month report
(terminal 7)
9-digit totalizer 9-digit monthly counter
Note: If reports are printed out due to an external print command and the time
difference between command signals is => 100 ms then only one header is
printed.
MODE
1 = Rel 0
2 = Factor 0001
3 = Auto 1 1 1
31.08.96 12:25 0000
CHANEL 00000
31.08.96 12:25 0000
CHANEL 0000000
31.08.96 12:25 0000
CHANEL
CHANEL 000000000
000165431
31.08.96 12:30 0000
CHANEL
CHANEL 000000000
CHANEL 0000000
CHANEL 00000
000165431
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Measuring period and daily
report using internal command
Measuring period daily and
monthly report using internal
command
Note:The monthly report occurs at the preset synchronisation time on the
first day of each month.
The respective counters are always reset to zero with each
report printout.
Actual counter valuesPrint
The counters are not zero reset.
5.3 Setting up DATA Unlock
security code
Code
Printout:
Printout:
DateDate
Printout :
Set up actual date: eg. 30.08.90
Printout :
Only set up realistic values.
31.08.96 06:00 0000
CHAN.1 0000000
CHAN.1 00000 7-digit daily counter
5-digit counter
01.09.96 06:00 0000
CHAN.1
CHAN.1 000000000
CHAN.1 0000000
CHAN.1 00000
000000000 9-digit totaliser
9-digit monthly counter
7-digit daily counter
5-digit counter
01.09.96 06:04 0000
CHAN.1
CHAN.1 000000000
CHAN.1 0000000
CHAN.1 00000
000000000
CODE ON
DATE 30.08.96
DATE 28.08.96
CODE OFF
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Time Time
Printout :
Set up actual time: eg. 13:57
Printout :
Only set up realistic values.
Print automatic and
synchronisation time A
Printout :
Set up automatic time intervals and synchronisation time in
hours (00-23 h) (see Table A)
Table A
Example: Automatic interval hourly
Start time 06 h
Day report at 6:00
Monthly report on 1. each month at 6:00
Printout:
Synchronisation time is also the print command time for daily and
monthly reports.
TIME 02:10
TIME 13:57
0 = No automatic
1 = 1/4 hour
2 = 1/2hour
3 = 1hourly
4 = 2hourly
5 = 3hourly
6 = 4hourly
7 = 6hourly
8 = 8hourly
9 = 12hourly
AUTO 0 00
AUTO 3 06
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Limit value and relay allocationMode
Printout :
Selection : 1 = Limit and relay function
2 = Factor and decimal point
3 = Print commands
Selection : Relay function
0 = Relay not active
1 = Fleeting contact on limit infringement
2 = Hold contact on limit infringement
3 = Measuring period output
Selection : Limit:
1 = 5 digit counter
2 = 7 digit counter
Set limit to 5- or 7-digit counter
Example: 5 digit counter 00373 ltr.
Fleeting contact on limit infringement.
Printout :
or
or
MODE
1 = Rel 1 max. 00373
2 = Factor 0001
3 = Auto 1 1 1
MODE
1 = Rel 0
2 = Factor 0001
3 = Auto 1 1 1
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Impulse factor and decimal point Mode
Printout :
Selection: 1 = Limit and Relay function
2 = Factor and decimal point
3 = Print commands
Set 4 digit factor
Set decimal point
Selection:
Example: 1 Impulse = 22,22 Ltr.
Printout :
MODE
1 = Rel 0
2 = Factor 0001
3 = Auto 1 1 1
or
or
Decimal point
0 = 0000,
1 = 000,0
2 = 00,00
3 = 0,000
4 = ,0000
MODE
1 = Rel 0
2 = Factor 15,00
3 = Auto 1 1 1
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Print command with zero resetMode
Printout :
Selection : 1 = Limit and Relay function
2 = Factor and decimal point
3 = Print commands
Selection : Measuring period
1 = Internal
2 = External, terminal 5
Selection : Day report
1 = Internal
2 = External, terminal 6
Selection : Month report
1 = Internal
2 = External, terminal 7
Example: Measuring period internal, day report external
and month report external
Printout :
or
MODE
1 = Rel 0
2 = Factor 0001
3 = Auto 1 1 1
or
or
or
MODE
1 = Rel 0
2 = Factor 0001
3 = Auto 1 2 2
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Totalizer preset/zero reset
Printout
Preset counter
Note: In this position counter values can be synchronised with
external mechanical counters or set to zero on initial installation.
Unit number
Printout :
Selection : 1 = Unit identification number
2 = Channel identification text
3 = Engineering units
Unit identification number max. input 4 digits
Example: Unit identification number 0123
Printout :
B
COUNT Total 000000000
C
TEXT
1 = Num. 0000
2 = Chan. Text CHAN.1
3 = Dimension
or
TEXT
1 = Num. 0123
2 = Chan. Text CHAN.1
3 = Dimension
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Channel identification
Printout :
Selection : 1 = Unit identification number
2 = Channel identification text
3 = Engineering units
Channel identification text max. input 6 characters
(see Table B).
Example Channel identification "Tank"
Using the code in table B set up the word "TANK".
2 digits for each character.
Printout :
Any unused characters must be set up using the numbers "00"
Table B
C
TEXT
1 = Num. 0000
2 = Chan. Text CHAN.1
3 = Dimension
or
TEXT
1 = Num. 0000
2 = Chan. Text Tank
3 = Dimension
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Engineering unit
C
Printout :
Selection : 1 = Unit identification number
2 = Channel identification text
3 = Engineering units
Engineering units max. input 4 characters
(see Table C).
Example Engineering units "ltr."
Using the code in table C set up the word "ltr.".
2 digits for each character.
Printout :
Table C
Any unused characters must be set up using the numbers "00".
TEXT
1 = Num. 0000
2 = Chan. Text CHAN.1
3 = Dimension
or
TEXT
1 = Num. 0000
2 = Chan. Text
3 = Dimension Ltr.
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