Endres+Hauser primo-count II Operating instructions

Nothing beats know-how

Endress Hauser

primo-count II

Operating manual

BA 008R/09/e/02.96

Teile-Nr. 50048865

Contents Page

1. General Information 2

1.1 Is the delivery complete ? 2

1.2 Safety notes 2

2. Mechanical installation 3

2.1 Environmental conditions 3

2.2 Panel mounting 3

2.3 Dimensional drawings.Version A, B and C 4

Frame 144 x 144 mm, wall mounted housing 5

3. Electrical connections 6

3.1 Connection diagram 6

3.2 What happens on power up ? 6

3.3 Connection examples 7

4. Operating components 8

4.1 Front plate 8

4.2 Key pad 9

5. Setting up 10

5.1 How to set the unit up 10

5.2 Printout examples 10

5.3 Setting the unit up 11

6. Function 21

6.1 Quantity proportional impulses 21

6.2 Print commands 21

6.3 Limit / Relays 21

7. Maintenance / Guarantee 22

7.1 Changing paper 22

7.2 Storage 23

7.3 Guarantee 23

8. Faults 24

8.1 Faults - What to do ? 24

8.2 Faulty unit fuse 24

9. Spare parts 24

10. Technical data 25

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1. General information

Is delivery complete: Please check if the unit has undergone any transport damage. If not then

check that the delivery is complete.

Contained in the package should be:

- Primo-Count II

- Paper cassette with one roll of paper fitted

- 4 Fixing screws and bushes fitted to the front bezel

- On option "Mounting frame": 2 x panel fixing clamps

Safety notes This unit is constructed for panel mounting in control panels and cabinets.

It complies with the requirements according to EN 61010-1 / VDE 0411

Part 1 and left our works in perfect and safe condition.

In order to maintain this condition and operate safely the user must take

note of the following safety information and warnings contained in these

instructions.

-Operation of the unit is only permissible in installed condition.

-Installation and connection is only to be done by skilled personnel.

Please ensure that the unit is protected from involuntary access and

installed to the relevant safety requirements.

-First check that the power supply to be used corresponds with that on

the unit legend plate.

-Make sure that a suitable isolation switch is installed in the vicinity of the

unit. This switch must be easily accessible and be identified as an

isolation switch.

-The mains power supply must be supplied via a fuse (< 10 A)

-If it is assumed that the unit cannot be safely operated (visible damage)

it must be immediately taken out of operation and secured against

unintentional use.

-There are no components in the unit that can be repaired by the user. All

repairs must be done by trained service personnel.

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2. Mechanical installation

2.1 Environmental conditions Please note the following when installing the unit :

●Vibration free mounting

●"Clean" surrounding air; no aggressive media, dust, water

(Protection class with door and latch/lock IP 54)

●Distance from strong magnetic fields

●Ambient temperature

●Relative air humidity max. 75 %

2.2 Panel mounting 1. Undo screws and remove chassis from panel frame.

2. Push frame in panel cut out (DIN 43700: 138+1 x 138+1 mm).

3. Fix mounting brackets into slots and fasten evenly until the primo-count II

frame is held firmly to panel.

138 mm

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4. Push primo-count II into the frame and fasten fixing screws. Further

support is not required.

2.3 Dimensional drawings:

Version A/B/C

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144 x 144 mm panel mounting

frame

Panel cutout 138 x 138 mm

IP 65 Wall mounted housing

Screw fixing can be lead sealed, weight : approx. 1,5 kg

Only version A can be mounted in the panel mounting frame or wall

mounted housing.

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3. Electrical connection

3.1 Connection diagram All in/output connections are made via terminals on the rear of the unit.

L (+) = Phase (Plus on DC-version)

N (-) = Neutral (Minus on DC-version)

= Earth •

1 = Internal auxiliary voltage + approx. 12 VDC

2 = Internal auxiliary voltage 0 Volt

3 = Common

4 = Count input

5 = Print command measuring period

6 = Print command day

7 = Print command month

8 - 10 = Relay limit / fleeting contact

Pap.End. = Relay paper end alarm

Connect mains power ✲ green LED lights up

Printout:

Date and time continue to operate for approx. 1000 hours after a power

failure. Incoming count impulses accepted before power failure are also

memorized for approx. 1000 hours. If power failure is longer than 1000

hours the unit initiates a "Cold Start" on power return.

28.08.95 01:20 POWER ON

28.08.95 01:19 POWER OFF

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3.3 Connection examplesThe input can be connected to voltage pulses, potential free

contacts or electronic switches.

External power source

max. 24 VDC.

Internal power source from

primo-count II, approx. 12

VDC/max. 50 mA

Connection to electronic

switches

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4. Operating elements

4.1 Front plate

1 Setting up keypad

2 Paper feed

3 Setting up break (abort)

4 Actual counter value printout button

5 Operating indicator

6 Paper reserve indicator

- Flashing : Paper end

- Continuous: Paper reserve 3m

7 Paper cassette release lever

8 Paper cassette

9 Paper tear off edge

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4.2 Key pad

Code

Setting up release or unlock

Print

Actual counter value printout

Date

Setting up new date

Time

Setting up new time

A

Automatic printout mode and synchronisation time

Mode

Set up limt value, factor and decimal point

B

Presetting 9 digit totalizer

C

Setting up text, identification number and engineering units

S/N

Setting up summer / normal time changeover

D

Setting up print intensity

Paper feed

☛Push for a short time

☛Hold in

Clear button

Single line feed

Multi line feed

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5. Setting up

5.1 How to set the unit up If the setting up code lock, key C and 6051, is open the unit can be set up

by using the push buttons on the keypad. If setting up is locked then

operating the push buttons prints the preset values and one blank line.

In the open mode the first operation of a push button prints out the preset

data, the push button function and a blank line.

Example: Push button Mode

Printout :

Setting up procedure can be aborted by operating push button C. The

same abort procedure is initiated if the time between individual operation of

push buttons is greater than 15 seconds. An abort procedure does not

change any of the preset data in the unit. Unrecognisable data is

acknowledged with a printout ERROR, original data stays unchanged.

5.2 Printouts Date Time Unit identification

Measuring period internal or

external (terminal 5)

Channel identification 5-digit counter

Daily report external

7-digit counter

External month report

(terminal 7)

9-digit totalizer 9-digit monthly counter

Note: If reports are printed out due to an external print command and the time

difference between command signals is => 100 ms then only one header is

printed.

MODE

1 = Rel 0

2 = Factor 0001

3 = Auto 1 1 1

31.08.96 12:25 0000

CHANEL 00000

31.08.96 12:25 0000

CHANEL 0000000

31.08.96 12:25 0000

CHANEL

CHANEL 000000000

000165431

31.08.96 12:30 0000

CHANEL

CHANEL 000000000

CHANEL 0000000

CHANEL 00000

000165431

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Measuring period and daily

report using internal command

Measuring period daily and

monthly report using internal

command

Note:The monthly report occurs at the preset synchronisation time on the

first day of each month.

The respective counters are always reset to zero with each

report printout.

Actual counter valuesPrint

The counters are not zero reset.

5.3 Setting up DATA Unlock

security code

Code

Printout:

DateDate

Printout :

Set up actual date: eg. 30.08.90

Printout :

Only set up realistic values.

31.08.96 06:00 0000

CHAN.1 0000000

CHAN.1 00000 7-digit daily counter

5-digit counter

01.09.96 06:00 0000

CHAN.1

CHAN.1 000000000

CHAN.1 0000000

CHAN.1 00000

000000000 9-digit totaliser

9-digit monthly counter

7-digit daily counter

5-digit counter

01.09.96 06:04 0000

CHAN.1

CHAN.1 000000000

CHAN.1 0000000

CHAN.1 00000

000000000

CODE ON

DATE 30.08.96

DATE 28.08.96

CODE OFF

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Time Time

Printout :

Set up actual time: eg. 13:57

Printout :

Only set up realistic values.

Print automatic and

synchronisation time A

Printout :

Set up automatic time intervals and synchronisation time in

hours (00-23 h) (see Table A)

Table A

Example: Automatic interval hourly

Start time 06 h

Day report at 6:00

Monthly report on 1. each month at 6:00

Printout:

Synchronisation time is also the print command time for daily and

monthly reports.

TIME 02:10

TIME 13:57

0 = No automatic

1 = 1/4 hour

2 = 1/2hour

3 = 1hourly

4 = 2hourly

5 = 3hourly

6 = 4hourly

7 = 6hourly

8 = 8hourly

9 = 12hourly

AUTO 0 00

AUTO 3 06

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Limit value and relay allocationMode

Printout :

Selection : 1 = Limit and relay function

2 = Factor and decimal point

3 = Print commands

Selection : Relay function

0 = Relay not active

1 = Fleeting contact on limit infringement

2 = Hold contact on limit infringement

3 = Measuring period output

Selection : Limit:

1 = 5 digit counter

2 = 7 digit counter

Set limit to 5- or 7-digit counter

Example: 5 digit counter 00373 ltr.

Fleeting contact on limit infringement.

Printout :

or

MODE

1 = Rel 1 max. 00373

2 = Factor 0001

3 = Auto 1 1 1

MODE

1 = Rel 0

2 = Factor 0001

3 = Auto 1 1 1

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Impulse factor and decimal point Mode

Printout :

Selection: 1 = Limit and Relay function

2 = Factor and decimal point

3 = Print commands

Set 4 digit factor

Set decimal point

Selection:

Example: 1 Impulse = 22,22 Ltr.

Printout :

MODE

1 = Rel 0

2 = Factor 0001

3 = Auto 1 1 1

or

Decimal point

0 = 0000,

1 = 000,0

2 = 00,00

3 = 0,000

4 = ,0000

MODE

1 = Rel 0

2 = Factor 15,00

3 = Auto 1 1 1

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Print command with zero resetMode

Printout :

Selection : 1 = Limit and Relay function

2 = Factor and decimal point

3 = Print commands

Selection : Measuring period

1 = Internal

2 = External, terminal 5

Selection : Day report

1 = Internal

2 = External, terminal 6

Selection : Month report

1 = Internal

2 = External, terminal 7

Example: Measuring period internal, day report external

and month report external

Printout :

or

MODE

1 = Rel 0

2 = Factor 0001

3 = Auto 1 1 1

or

MODE

1 = Rel 0

2 = Factor 0001

3 = Auto 1 2 2

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Totalizer preset/zero reset

Printout

Preset counter

Note: In this position counter values can be synchronised with

external mechanical counters or set to zero on initial installation.

Unit number

Printout :

Selection : 1 = Unit identification number

2 = Channel identification text

3 = Engineering units

Unit identification number max. input 4 digits

Example: Unit identification number 0123

Printout :

B

COUNT Total 000000000

C

TEXT

1 = Num. 0000

2 = Chan. Text CHAN.1

3 = Dimension

or

TEXT

1 = Num. 0123

2 = Chan. Text CHAN.1

3 = Dimension

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Channel identification

Printout :

Selection : 1 = Unit identification number

2 = Channel identification text

3 = Engineering units

Channel identification text max. input 6 characters

(see Table B).

Example Channel identification "Tank"

Using the code in table B set up the word "TANK".

2 digits for each character.

Printout :

Any unused characters must be set up using the numbers "00"

Table B

C

TEXT

1 = Num. 0000

2 = Chan. Text CHAN.1

3 = Dimension

or

TEXT

1 = Num. 0000

2 = Chan. Text Tank

3 = Dimension

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Engineering unit

C

Printout :

Selection : 1 = Unit identification number

2 = Channel identification text

3 = Engineering units

Engineering units max. input 4 characters

(see Table C).

Example Engineering units "ltr."

Using the code in table C set up the word "ltr.".

2 digits for each character.

Printout :

Table C

Any unused characters must be set up using the numbers "00".

TEXT

1 = Num. 0000

2 = Chan. Text CHAN.1

3 = Dimension

or

TEXT

1 = Num. 0000

2 = Chan. Text

3 = Dimension Ltr.

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Endres+Hauser primo-count II Operating instructions

Endres+Hauser primo-count II Operating instructions

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