Toro TX 525 Compact Tool Carrier User manual

Category
Lawnmowers
Type
User manual
FormNo.3403-177RevB
TX525CompactToolCarrier
ModelNo.22323—SerialNo.315000001andUp
ModelNo.22323G—SerialNo.315000001andUp
ModelNo.22324—SerialNo.315000001andUp
G004222
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3403-177*B
ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Thismachineisacompacttoolcarrierintendedforusein
variousearthandmaterialsmovingactivitiesforlandscaping
andconstructionwork.Itisdesignedtooperateawidevariety
ofattachmentseachofwhichperformaspecializedfunction.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
SoundPressureLevel...............................................6
SoundPower..........................................................6
VibrationLevel.......................................................6
StabilityData..........................................................7
SlopeIndicator.......................................................8
SafetyandInstructionalDecals.................................9
ProductOverview.........................................................13
Controls...............................................................13
Specications........................................................16
Attachments/Accessories........................................16
Operation....................................................................17
AddingFuel...........................................................17
FillingtheFuelTank...............................................17
CheckingtheEngine-OilLevel.................................18
CheckingtheHydraulicFluidLevel...........................19
Checking,Adding,andBleedingtheEngine
Coolant.............................................................20
BleedingtheFuelSystem.........................................21
StartingandShuttingOfftheEngine.........................21
StoppingtheTractionUnit......................................22
MovingaNon-FunctioningTractionUnit..................22
UsingtheCylinderLock..........................................22
UsingAttachments.................................................23
SecuringtheTractionUnitforTransport....................25
LiftingtheTractionUnit..........................................25
LoadingtheMachine..............................................25
Maintenance.................................................................27
RecommendedMaintenanceSchedule(s)......................27
PremaintenanceProcedures........................................28
OpeningtheHood.................................................28
ClosingtheHood...................................................28
OpeningtheRearAccessCover................................29
ClosingtheRearAccessCover.................................29
RemovingtheSideScreens......................................29
InstallingtheSideScreens........................................29
Lubrication...............................................................30
GreasingtheTractionUnit......................................30
EngineMaintenance..................................................30
ServicingtheAirCleaner.........................................30
ServicingtheEngineOil..........................................31
FuelSystemMaintenance...........................................33
CheckingtheFuelLinesandConnections..................33
DrainingtheFuelFilter/WaterSeparator...................33
ReplacingtheFuelFilterCanisterandIn-line
Filter.................................................................34
DrainingtheFuelTank...........................................34
ElectricalSystemMaintenance....................................34
ServicingtheBattery...............................................34
DriveSystemMaintenance.........................................37
ServicingtheTracks................................................37
CoolingSystemMaintenance......................................40
ServicingtheCoolingSystem...................................40
BeltMaintenance......................................................41
CheckingtheConditionoftheHydraulicPump
Belt...................................................................41
CheckingtheAlternator/FanBeltTension.................41
ControlsSystemMaintenance.....................................41
AdjustingtheTractionControlAlignment.................41
AdjustingtheTractionControlNeutral
Position.............................................................42
AdjustingtheTrackingoftheTractionControl,
FullForwardPosition..........................................43
HydraulicSystemMaintenance....................................43
ReplacingtheHydraulicFilter..................................43
ChangingtheHydraulicFluid...................................44
CheckingtheHydraulicLines...................................45
Cleaning...................................................................46
RemovingDebrisfromtheTractionUnit...................46
CleaningtheChassis...............................................46
Storage........................................................................46
Troubleshooting...........................................................47
Schematics...................................................................51
3
Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol,which
means:
Caution
,
W ar ning
,or
Danger
—personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsandfeet.Always
followallsafetyinstructionstoavoidseriousinjuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
Training
ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.
Preparation
DANGER
Theremaybeburiedpower,gas,and/ortelephone
linesintheworkarea.Shockorexplosionmay
occurifyoudigintothem.
Havethepropertyorworkareamarkedforburied
linesanddonotdiginmarkedareas.Contactyour
localmarkingserviceorutilitycompanytohavethe
propertymarked(forexample,inAustralia,call1100
forthenationwidemarkingservice).
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Useonlyaccessoriesandattachmentsapproved
bythemanufacturer.
Wearappropriateclothingincludingsafetyglasses,long
pants,safetyshoes,andhearingprotection.Tiebacklong
hair.Donotwearjewelry.
Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchasrocks,toys,andwirewhichcan
bethrownbythemachine.
Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
Useonlyanapprovedcontainer
Neverremovethefuelcaporaddfuelwiththeengine
running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.
Neverrefuelordrainthemachineindoors.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingtheengine.Onlystarttheengine
fromtheoperator'sposition.
Slowdownanduseextracareonhillsides.Besureto
travelintherecommendeddirectiononhillsides.Turf
conditionscanaffectthemachine'sstability.
Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Stoponlevelground,lowerimplements,disengagethe
auxiliaryhydraulics,engageparkingbrake,shutoffthe
engine,andremovethekeybeforeleavingtheoperator's
positionforanyreason.
Keephandsandfeetawayfrommovingattachments.
Lookbehindanddownbeforebackinguptobesureof
aclearpath.
Nevercarrypassengersandkeeppetsandbystanders
away.
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
Donotoperatethemachinewhileill,tired,orunderthe
inuenceofalcoholordrugs.
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
Readallattachmentmanuals.
4
Ensurethattheareaisclearofotherpeoplebefore
operatingthetractionunit.Stopthetractionunitif
anyoneentersthearea.
Neverleavearunningtractionunitunattended.Always
lowertheloaderarms,shutofftheengine,settheparking
brake,andremovethekeybeforeleaving.
Donotexceedtheratedoperatingcapacity,asthetraction
unitmaybecomeunstablewhichmayresultinlossof
control.
Donotcarryaloadwiththearmsraised.Alwayscarry
loadsclosetotheground.
Donotover-loadtheattachmentandalwayskeepthe
loadlevelwhenraisingtheloaderarms.Logs,boards,and
otheritemscouldrolldowntheloaderarms,injuringyou.
Neverjerkthecontrols;useasteadymotion.
Watchfortrafcwhenoperatingnearorcrossing
roadways.
Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.
Checkforoverheadclearances(i.e.,branches,doorways,
electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.
Ensurethatyouoperatethetractionunitinareaswhere
therearenoobstaclesincloseproximitytotheoperator.
Failuretomaintainadequatedistancefromtrees,walls,
andotherbarriersmayresultininjuryasthetractionunit
backsupduringoperationiftheoperatorisnotattentive
tothesurroundings.Onlyoperatetheunitinareaswhere
thereissufcientclearancefortheoperatortosafely
maneuvertheproduct.
Beforedigging,havetheareamarkedforunderground
utilities,anddonotdiginmarkedareas.
Locatethepinchpointareasmarkedonthetractionunit
andattachmentsandkeephandsandfeetawayfrom
theseareas.
Beforeoperatingthetractionunitwithanattachment,
ensurethattheattachmentisproperlyinstalled.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.
Donotoperatethetractionunitonhillsidesorslopes
exceedingtheanglesrecommendedinStabilityData(page
7),andthoseintheattachmentOperator'sManual.Seealso
theSlopeIndicator(page8).
Operateupanddownslopeswiththeheavyendof
thetractionunituphill.Weightdistributionchanges.
Anemptybucketmakestherearofthetractionunit
theheavyend,andafullbucketmakesthefrontofthe
tractionunittheheavyend.Mostotherattachmentsmake
thefrontoftractionunittheheavyend.
Raisingtheloaderarmsonaslopeaffectsthestabilityof
themachine.Wheneverpossible,keeptheloaderarmsin
theloweredpositionwhenonslopes.
Removinganattachmentonaslopemakestherearofthe
tractionunitheavy.RefertoStabilityData(page7),to
determinewhethertheattachmentcanbesafelyremoved
ontheslope.
Removeobstaclessuchasrocks,treelimbs,etc.fromthe
workarea.Watchforholes,ruts,orbumps,asuneven
terraincouldoverturnthetractionunit.Tallgrasscan
hideobstacles.
UseonlyToro-approvedattachments.Attachmentscan
changethestabilityandtheoperatingcharacteristicsof
thetractionunit.Warrantymaybevoidedifusedwith
unapprovedattachments.
Keepallmovementsonslopesslowandgradual.Donot
makesuddenchangesinspeedordirection.
Avoidstartingorstoppingonaslope.Ifthetractionunit
losestraction,proceedslowly,straightdowntheslope.
Avoidturningonslopes.Ifyoumustturn,turnslowly
andkeeptheheavyendofthetractionunituphill.
Donotoperateneardrop-offs,ditches,orembankments.
Thetractionunitcouldsuddenlyturnoverifatrackgoes
overtheedgeofaclifforditch,orifanedgecavesin.
Donotoperateonwetgrass.Reducedtractioncould
causesliding.
Donotparkthetractionunitonahillsideorslope
withoutloweringtheattachmenttotheground,setting
theparkingbrake,andchockingthetracks.
MaintenanceandStorage
Disengagetheauxiliaryhydraulics,lowertheattachment,
settheparkingbrake,shutofftheengine,andremove
thekey.Waitforallmovementtostopbeforeadjusting,
cleaning,orrepairing.
Cleandebrisfromattachments,drives,mufers,and
enginetohelppreventres.Cleanupoilorfuelspills.
Lettheenginecoolbeforestoringanddonotstorenear
ame.
Donotstorefuelnearamesordrainindoors.
Parkthemachineonlevelground.Neverallowuntrained
personneltoservicethemachine.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectthebatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthepositive
last.Connectpositiverstandnegativelast.
5
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Chargebatteriesinanopen,well-ventilatedarea,away
fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Ifanymaintenanceorrepairrequirestheloaderarmsto
beintheraisedposition,securethearmsintheraised
positionwiththehydrauliccylinderlocks.
Keepnutsandboltstight.Keepequipmentingood
condition.
Nevertamperwithsafetydevices.
Keepthetractionunitfreeofgrass,leaves,orotherdebris
buildup.Cleanupoilorfuelspills.Allowthetraction
unittocoolbeforestoring.
Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
Useonlyanapprovedcontainer.
Neverremovethefuelcaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
Neverrefuelthetractionunitindoors.
Neverstorethetractionunitorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
Neverllacontainerwhileitisinsideavehicle,trunk,
pickupbed,oranysurfaceotherthantheground.
Keepcontainernozzleincontactwiththetankduring
lling.
Stopandinspecttheequipmentifyoustrikeanobject.
Makeanynecessaryrepairsbeforestarting.
UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparks,and
amesawayfromthebattery.
Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthigh-pressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithin
afewhoursbyaqualiedsurgeonotherwisegangrene
mayresult.
SoundPressureLevel
SoundPressureLevelThisunithasasoundpressurelevelat
theoperator’searof93dBA,whichincludesanUncertainty
Value(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN11201.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof101dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO6395.
VibrationLevel
Measuredvibrationlevelforrighthand=1.5m/s
2
Measuredvibrationlevelforlefthand=1.3m/s
2
UncertaintyValue(K)=0.8m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.
6
StabilityData
Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.Slopesover
thelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethattheloaderarmsarefully
lowered;raisedarmsmayaffectthestability.
Ineachattachmentmanualisasetof3stabilityratings,oneforeachhillposition.Todeterminethemaximumslopeyoucan
traversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratingsoftheattachment.
Example:IftheattachmentinstalledonaTXmodel22323tractionunithasaFrontUphillratingofB,aRearUphillratingof
D,andaSideUphillratingofC,thenyoucoulddriveforwardupa19°slope,rearwardupa12°slope,orsidewaysona14°
slope,aslistedinthefollowingtable.
Model22323
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphill
SideUphill
Conguration
Tractionunitwithoutattachment
121°19°
Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*
A
25°25°20°
B
19°19°18°
C16°15°14°
D
10°12°
E
Model22324
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphill
SideUphill
Conguration
Tractionunitwithoutattachment
12°19°21°
Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*
A
25°25°23°
B
22°22°20°
C18°16°14°
D
10°10°10°
E
7
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope
indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat
speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
8
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-6686
1.Hydraulicuid
2.ReadtheOperator'sManual.
93-6681
1.Cutting/dismemberment—hazard,fan-stayawayfrom
movingparts.
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
100-4650
1.Crushinghazardofhand—keepbystandersasafedistance
awayfromthemachine.
2.Crushinghazardoffoot—keepbystandersasafedistance
awayfromthemachine.
100-8821
1.Crushinghazardandcuttinghazardofhand—stayasafe
distanceawayfromthefrontofthetractionunitwhenthe
loaderarmsareraised.
114-9600
1.ReadtheOperator'sManual.
115-4020
1.Turnright3.Reverse
2.Forward
4.Turnleft
115-4855
1.Hotsurface/burnhazard—wearprotectivegloveswhen
handlingthehydrauliccouplersandreadtheOperator's
Manualforinformationonhandlinghydrauliccomponents.
9
115-4857
1.Lowertheloaderarms.
4.Curlthebucket.
2.Dumpthebucket.5.Floatthebucketonthe
ground.
3.Raisetheloaderarms.
115-4865
1.Enginecoolant
2.ReadtheOperator's
Manual.
115-4858
1.Crushinghazardofhandsorfeet—installthecylinderlock.
115-4859
1.Disengaged3.Engaged
2.Parkingbrake
115-4861
1.Auxiliaryhydraulics3.Forward
2.Lockedreverse(detent)4.Neutral(off)
115-4862
1.Loader-valve
lock—unlocked
2.Loader-valvelock—locked
115-4882
1.Warning—stayasafedistanceawayfromthehotsurfaces.
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
10
93-9084
1.Liftpoint
2.Tie-downpoint
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
115-4860
1.Warning—readtheOperator'sManual.
2.Warning—settheparkingbrake,shutofftheengine,removetheignitionkeyandlowertheloaderarmsbeforeleavingthemachine.
3.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.
4.Cuttinghazardofhandsorfeet—waitforallmovingpartstostop;stayawayfrommovingparts;keepallguardsandshieldsin
place.
5.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistanceawayfromthemachine.
6.Explosionandelectricshockhazard—donotdiginareaswithburiedgasorelectricallines;contactlocalpowerorganizations
beforedigging.
11
117-1807
117-9905
1.Operator'sManuallocation
6.Fuelgauge—diesel11.Fast16.Tippinghazard—movethe
tractionunitwiththeheavy
enduphill;carryloadslow;
neverjerkthecontrols;use
asteady,evenmotion.
2.Engine—start7.Engineoilpressure
12.Continuousvariablesetting
17.Tippinghazard—slowthe
tractionunitwhenturning,
donottravelfastwhen
turning,lookbehindand
downwhenreversing.
3.Engine—run8.Battery
13.Slow
4.Engine—stop9.Enginetemperature14.Warning—donotoperate
thismachineunlessyou
aretrained.
5.Hourmeter
10.Glowplug
15.Electricshockhazard,
overheadpowerlines—stay
awayfromoverheadpower
lines.
12
ProductOverview
12
G017858
Figure4
1.Roadwheels7.Mountplate
2.Track
8.Reversesafetyplate
3.Liftcylinder9.Controlpanel
4.Loaderarms
10.Tie-down/liftloop
5.Hood11.Rearaccesscover
6.Auxiliary-hydraulic
couplers
12.Sidepanelscreen
Controls
Becomefamiliarwithallthecontrols(Figure5)beforeyou
starttheengineandoperatethetractionunit.
1
2
3
4
5
6 7
8
12
11
109
g013016
Figure5
1.Auxiliary-hydraulicslever
7.Loaderarm/attachmenttilt
lever
2.Keyswitch8.Parking-brakelever
3.Hourmeter9.Tractioncontrol
4.Fuelgauge
10.Referencebar
5.Indicatorlightsandglow
plugswitch
11.Loader-control-reference
bar
6.Throttlelever12.Loader-valvelock
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,has3
positions:OFF,RUN,andSTART.
Tostarttheengine,rotatethekeytotheRUNposition,
theglow-pluglightcomeson.Whentheglow-pluglight
turnsoff,turnthekeytotheSTARTposition.Release
thekeywhenenginestartsanditmovesautomatically
totheRUNposition.
Toshutofftheengine,rotatethekeytotheOFFposition.
ThrottleLever
Movethecontrolforwardtoincreasetheenginespeedand
rearwardtodecreasespeed.
ReferenceBar
Whendrivingthetractionunit,usethereferencebaras
ahandleandaleveragepointforcontrollingthetraction
controlandtheauxiliary-hydraulicslever.Toensuresmooth,
controlledoperation,donottakebothhandsoffthereference
barwhileoperatingthetractionunit.
13
TractionControl
Figure6
1.Referencebar(doesnotmovetogiveyouareferencepoint
andaxedhandletoholdwhileoperatingthetractionunit)
2.Tractioncontrol(movestocontrolthemachine)
Tomoveforward,movethetractioncontrolforward
(Figure7).
Figure7
Tomoverearward,movethetractioncontrolrearward
(Figure8).Whenreversing,lookbehindfor
obstructionsandkeepyourhandsonthereference
bar.
Figure8
Toturnright,rotatethetractioncontrolclockwise(Figure
9).
G008131
Figure9
Toturnleft,rotatethetractioncontrolcounterclockwise
(Figure10).
G008132
Figure10
Tostop,releasethetractioncontrol(Figure6).
Note:Thefartheryoumovethetractioncontrolinany
direction,thefasterthemachinemovesinthatdirection.
LoaderArm/AttachmentTiltLever
Totilttheattachmentforward,slowlymovethelevertothe
right(Figure11).
Totilttheattachmentrearward,slowlymovethelevertothe
left(Figure11).
Tolowertheloaderarms,slowlymovetheleverforward
(Figure11).
Toraisetheloaderarms,slowlymovetheleverrearward
(Figure11).
Youcanalsopushtheleverfullyforwardintoadetent
position(Figure11)toreleasetheloaderarmssothatthe
attachmentrestsontheground.Thisallowsattachmentssuch
asthelevelerandthehydraulicbladetofollowthecontours
oftheground(i.e.,oat)whengrading.
14
Figure11
1.Lowertheloaderarms
4.Tilttheattachmentforward
2.Raisetheloaderarms
5.Detent(Float)position
3.Tilttheattachment
rearward
Bymovingthelevertoanintermediateposition(suchas,
forwardandleft),youcanmovetheloaderarmsandtiltthe
attachmentatthesametime.
Loader-ValveLock
Theloader-valvelocksecurestheloaderarm/attachment
tiltleversothatyoucannotpushitforward.Thishelpsto
ensurethatnooneaccidentallylowerstheloaderarmsduring
maintenance.Securetheloaderarmswiththelockanytime
youneedtostopthemachinewiththeloaderarmsraised.
Tosetthelock,liftuponitsothatitclearstheholeinthe
controlpanelandswingittotheleftinfrontoftheloaderarm
lever,pushingitdownintothelockedposition(Figure12).
Figure12
1.Loader-valvelock
2.Loaderarm/attachmenttilt
lever
Loader-Control-ReferenceBar
Theloader-control-referencebarhelpsstabilizeyourhand
whileoperatingtheloaderarm/attachmenttiltlever.
Auxiliary-HydraulicsLever
Tooperateahydraulicattachmentintheforwarddirection,
rotatetheauxiliary-hydraulicsleverrearwardandpullitdown
tothereferencebar(Figure13,number1).
Tooperateahydraulicattachmentinreversedirection,rotate
thehydraulicsleverrearward,thenmoveitleftintotheupper
slot(Figure13,number2).
Ifyoureleasetheleverwhileintheforwardposition,the
leverautomaticallyreturnstotheneutralposition(Figure13,
number3).Ifitisinthereverseposition,itremainsthere
untilyoupullitoutoftheslot.
Figure13
1.Forward-owhydraulics
3.Neutral
2.Reverse-owhydraulics
Parking-BrakeLever
Tosettheparkingbrake,pushthebrakeleverforwardandto
theleftandthenpullitrearward(Figure14).
Note:Thetractionunitmayrollslightlybeforethebrakes
engageinthedrivesprocket.
Figure14
Toreleasethebrake,pushtheleverforwardandthenright,
intothenotch.
FuelGauge
Thisgaugemeasurestheamountoffuelinthefueltank.
15
Engine-OilPressureLight
Iftheengine-oilpressuregetstoolow,thislightilluminates
andanaudiblealarmsounds.Ifthishappens,shutoffthe
engineimmediatelyandchecktheoil.Iflow ,addoiland/or
lookforpossibleleaks.
G004350
123
45
Figure15
1.Engine-oilpressurelight4.Batterychargeindicator
light
2.Engine-coolant
temperaturelight
5.Glow-pluglight
3.Glow-plugswitch
BatteryChargeIndicatorLight
Ifthebatterychargebecomestoolow,thislightilluminates
andanaudiblealarmsounds.Ifthishappens,shutoffthe
engineandchargeorreplacethebattery.Checkthetension
ofthealternatorbelt;refertoyourengineowner’smanual.
EngineCoolantTemperatureLight
Iftheenginecoolantgetstoohot,thislightilluminatesand
anaudiblealarmsounds.Ifthishappens,shutofftheengine
andallowthetractionunittocool.Checkthecoolantlevel
whentheenginehasfullycooled.
Glow-PlugLight
Illuminateswhiletheglowplugsarechargedandwarming
theengine.
Glow-PlugSwitch
Pressandholdthisswitchfor10secondstoactivatetheglow
plugsbeforestartingtheengine.
HourMeter
Thehourmeterdisplaysthenumberofhoursofoperation
thathavebeenloggedonthetractionunit.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Model22323
Width
86cm(34inches)
Length
180cm(71inches)
Height
117cm(46inches)
Weight
864kg(1904lb)
Operatingcapacity251kg(553lb)
Tippingcapacity
717kg(1,580lb)
Wheelbase
79cm(31.2inches)
Dumpheight(withnarrowbucket)119cm(47inches)
Reach—fullyraised(withnarrowbucket)55cm(22inches)
Heighttohingepin(narrowbucketin
highestposition)
168cm(66inches)
Model22324
Width
104cm(41inches)
Length
180cm(71inches)
Height
109cm(43inches)
Weight
913kg(2,013lb)
Operatingcapacity251kg(553lb)
Tippingcapacity
717kg(1580lb)
Wheelbase
79cm(31.2inches)
Dumpheight(withnarrowbucket)119cm(47inches)
Reach—fullyraised(withnarrowbucket)55cm(22inches)
Heighttohingepin(narrowbucketin
highestposition)
168cm(66inches)
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
Important:UseonlyToroapprovedattachments.
Otherattachmentsmaycreateanunsafeoperating
environmentordamagethetractionunit.
16
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Important:Beforeoperating,checkthefuelandoil
level,andremovedebrisfromthetractionunit.Also,
ensurethattheareaisclearofpeopleanddebris.You
shouldalsoknowandhavemarkedthelocationsofall
utilitylines.
AddingFuel
Useonlyclean,freshdieselfuelorbiodieselfuelswithlow
(<500ppm)orultralow(<15ppm)sulfurcontent.The
minimumcetaneratingshouldbe40.Purchasefuelin
quantitiesthatcanbeusedwithin180daystoensurefuel
freshness.
Fueltankcapacity:22L(5.85USgallons)
Usesummer-gradedieselfuel(No.2-D)attemperatures
above-7°C(20°F)andwinter-gradedieselfuel(No.1-D
orNo.1-D/2-Dblend)belowthattemperature.Useof
winter-gradefuelatlowertemperaturesprovideslowerash
pointandcoldowcharacteristicswhicheasesstartingand
reducesfuellterplugging.
Usingsummer-gradefuelabove-7°C(20°F)contributes
towardlongerfuelpumplifeandincreasedpowercompared
towinter-gradefuel.
Important:Donotusekeroseneorgasolineinsteadof
dieselfuel.Failuretoobservethiscautionwilldamage
theengine.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandfueltankor
conditioneropening.
Keepfuelawayfromeyesandskin.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuelofup
toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel
portionshouldbeloworultralowsulfur.Observethe
followingprecautions:
Thebiodieselportionofthefuelmustmeetspecication
ASTMD6751orEN14214.
TheblendedfuelcompositionshouldmeetASTMD975
orEN590.
Paintedsurfacesmaybedamagedbybiodieselblends.
UseB5(biodieselcontentof5%)orlesserblendsincold
weather.
Monitorseals,hoses,gasketsincontactwithfuelasthey
maybedegradedovertime.
Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblendsd.
Contactyourdistributorifyouwishformoreinformation
onbiodiesel.
FillingtheFuelTank
DANGER
Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,when
theengineiscold.Wipeupanyfuelthatspills.
Neverllthefueltankinsideanenclosedtrailer.
Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymore
thana30-daysupplyoffuel.
Donotoperatewithouttheentireexhaust
systeminplaceandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethefuelvapors.Areorexplosionfrom
fuelcanburnyouandothersandcandamage
property.
Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.
Donotllfuelcontainersinsideavehicleoron
atruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
Whenpractical,removeequipmentfromthe
truckortrailerandrefueltheequipmentwithits
wheelsontheground.
Ifthisisnotpossible,thenrefuelsuchequipment
onatruckortrailerfromaportablecontainer,
ratherthanfromafuel-dispensernozzle.
Ifyoumustuseafuel-dispensernozzle,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.
17
1.Removethefuel-tankcap(Figure16).
Figure16
1.Fuel-tankcap
2.Fillthetanktoabout2.5cm(1inch)belowthetopof
thetank,notthellerneck,withdieselfuel.
3.Installthefuel-tankcap.
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andshutofftheengine.
2.Removethekeyandallowtheenginetocool.
3.Openthehood.
4.Cleanaroundtheoildipstick(Figure17).
Figure17
1.Oildipstick2.Oil-llercap
5.Pulloutthedipstickandwipethemetalendclean
(Figure17).
6.Slidethedipstickfullyintothedipsticktube(Figure17).
7.Pullthedipstickoutandlookatthemetalend.
8.Iftheoillevelislow(belowthebottomhole),clean
aroundtheoil-llercapandremovethecap(Figure17).
9.Slowlypouronlyenoughoilintothevalvecoverto
raisetheleveltothetopholeonthedipstick.
Important:Donotoverllthecrankcasewithoil
becauseitmaydamagetheengine.
10.Replacethellercapanddipstick.
11.Closethehood.
18
CheckingtheHydraulicFluid
Level
ServiceInterval:Every25hours
HydraulicTankCapacity:45L(12USgallons)
RefertoChangingtheHydraulicFluid(page44)forhydraulic
uidspecications.
Important:Alwaysusethecorrecthydraulicuid.
Unspecieduidswilldamagethehydraulicsystem.
1.Removetheattachment,ifoneisinstalled;referto
RemovinganAttachment(page25).
2.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andfullyretractthetiltcylinder.
3.Shutofftheengine,removethekey,andallowthe
enginetocool.
4.Openthehood.
5.Cleantheareaaroundthellerneckofthehydraulic
tank(Figure18).
Figure18
1.Hydraulicller-neckcap
6.Removethecapfromthellerneckandchecktheuid
levelonthedipstick(Figure19).
Note:Theuidlevelshouldbebetweenthemarks
onthedipstick.
Figure19
1.Fillerneck2.Dipstick
7.Ifthelevelislow,addenoughuidtoraiseittothe
properlevel.
8.Installthecaponthellerneck.
9.Closethehood.
19
Checking,Adding,and
BleedingtheEngineCoolant
ServiceInterval:Beforeeachuseordaily
Cleandebrisoffthescreen,oilcooler,andfrontofthe
radiatordailyandmoreoftenifconditionsareextremely
dustyanddirty
Thecoolingsystemislledwitha50/50solutionofwater
andpermanentethyleneglycolantifreeze.Checkthelevel
ofcoolantintheexpansiontankatthebeginningofeach
daybeforestartingtheengine.
DANGER
Iftheenginehasbeenrunning,thepressurized,hot
coolantcanescapeandcausesevereburns.
Donotremovetheradiatorcapwhentheengine
ishot.Alwaysallowtheenginetocoolatleast
15minutesoruntiltheradiatorcapiscool
enoughtotouchwithoutburningyourhand
beforeremovingtheradiatorcap.
Donottouchradiatorandsurroundingparts
thatarehot.
Usearagwhenopeningtheradiatorcap,and
openthecapslowlytoallowsteamtoescape.
DANGER
Rotatingshaftandfancancausepersonalinjury.
Donotoperatethemachinewithoutthecovers
inplace.
Keepngers,handsandclothingclearof
rotatingfananddriveshaft.
Parkthemachineonlevelground,lowerthe
loaderarms,settheparkingbrake,shutoff
theengine,andremovetheignitionkeybefore
performingmaintenance.
1.Checkthelevelofcoolantintheexpansiontank
(Figure20).
Thecoolantlevelshouldbeatorabovethemarkon
thesideofthetank.
Figure20
1.Expansiontank2.Fullmark
2.Ifthecoolantlevelislow,completethefollowing
procedure:
A.Removethecoolant-llcap(Figure21).
Figure21
1.Expansiontank3.Topcoolant-bleedvalve
2.Coolant-llcapandller
neck
4.Frontcoolant-bleedvalve
B.Openthefrontandtopcoolant-bleedvalves
(Figure21).
C.Pourcoolantintothecoolantllerneckuntil
thecoolantbeginstocomeoutofthefront
coolant-bleedvalve(Figure21).
D.Closethefrontcoolant-bleedvalve(Figure21).
E.Pourcoolantintothecoolantllerneckuntil
thecoolantbeginstocomeoutofthetop
coolant-bleedvalve(Figure21).
F.Closethetopcoolant-bleedvalve(Figure21).
20
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Toro TX 525 Compact Tool Carrier User manual

Category
Lawnmowers
Type
User manual

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