Parker LINKnet AC30D User's Product Manual

Brand: Parker

Model: LINKnet AC30D

Type: User's Product Manual

AC30 series

Variable Speed Drive

HA501718U002 Issue 8 Product Manual

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ENGINEERING YOUR SUCCESS.

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS

CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.

This document and other information from Parker Hannin Corporation, its subsidiaries and authorized distributors provide product or

system options for further investigation by users having technical expertise.

The user, through its own analysis and testing, is solely responsible for making the nal selection of the system and components

and assuring that all performance, endurance, maintenance, safety and warning requirements of the application are met. The user

must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning the product in

the current product catalogue and in any other materials provided from Parker Hannin Corporation or its subsidiaries or authorized

distributors.

To the extent that Parker Hannin Corporation or its subsidiaries or authorized distributors provide component or system options based

upon data or specications provided by the user, the user is responsible for determining that such data and specications are suitable

and sufcient for all applications and reasonably foreseeable uses of the components or systems.

The above disclaimer is being specically brought to the user’s attention and is in addition to and not in substitution to the Exclusions

and Limitations on Liability which are set out in the terms and conditions of sale.

AC30 series User’s Manual

Frames D, E, F, G, H, J, K including AC30P & AC30D

HA501718U002 Issue 8

Compatible with Firmware Version 1.13 for AC30V, and Versions 2.13 & 3.13 for AC30P / AC30D, onwards

2017 © Parker Hannin Manufacturing Limited.

All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form

or by any means to persons not employed by a Parker Hannin Manufacturing Limited company without written

permission from Parker Hannin Manufacturing Ltd. Although evry efford has been taken to ensure the accuracy

of this document it may be necessary, without notice, to make amendments or corect omissions Parker Hannin

Manufacturing Limited cannot accept responsibility for damage, injury, or expenses resulting thereform.

WARRANTY

The general terms and conditions of sale of goods and/or services of Parker Hannin Europe Sàrl, Luxembourg,

Switzerland Branch, Etoy, apply to this contract unless otherwise agreed. The terms and conditions are available

on our website: www.parker.com/termsandconditons/switzerland

Parker Hannin Manufacturing Limited reserved the right to change the content and product specication without

notice.

Contents 1

Contents ...................................................................Page No. Contents ....................................................................... Page No.

Chapter 1: Safety ............................................................. 1-1

Chapter 2: Introduction ................................................... 2-1

About this Manual ............................................................................ 2-1

Packaging and Lifting Details ......................................................... 2-3

Chapter 3: Product Overview .......................................... 3-1

Product Range .................................................................................. 3-1

Control Features ............................................................................... 3-2

Functional Overview ........................................................................ 3-3

Chapter 4: Installation ..................................................... 4-1

Cubicle Mount ................................................................................... 4-1

Dimensions for Cubicle Mount Installation ............................................. 4-1

Dimensions for Cubicle Mount Installation – Frame K .......................... 4-2

Mounting the Inverter................................................................................ 4-3

Ventilation .................................................................................................. 4-3

Cubicle Mounting Details ......................................................................... 4-4

Through Panel Mount Frames D to J only ..................................... 4-5

Dimensions for Through Panel Installation ............................................ 4-5

Frames D, E ............................................................................................... 4-5

Frames F, G ............................................................................................... 4-6

Frame H ...................................................................................................... 4-7

Frame J ...................................................................................................... 4-8

Mounting the INVERTER ........................................................................... 4-9

Ventilation .................................................................................................. 4-9

Through Panel Mounting Detail (frames D – J only) ............................ 4-10

Cover Removal Instructions – All Frames ............................................ 4-10

Cabling Bracket for Control & Main Cable ................................... 4-13

Cabling Bracket for AC30D System Terminals............................ 4-14

Electrical Installation ...................................................................... 4-15

Wiring Instructions.................................................................................. 4-15

AC fed power Wiring Connections ........................................................ 4-16

DC FED Power Wiring Connections (Frames D – J only) .................... 4-17

Control Module Cover Removal .................................................... 4-18

Control Module Removal ............................................................... 4-19

Control Module Terminal Cable Specification ...................................... 4-20

AC30V Control Wiring Connections ...................................................... 4-21

AC30D-P Control Wiring Connections .................................................. 4-22

System Board Control Wiring Connections – AC30D ONLY ............... 4-23

.................................................................................................................. 4-23

Wiring Diagrams ............................................................................. 4-24

The Default Application ........................................................................... 4-24

Application Description ........................................................................... 4-24

Application 0: Basic Speed Control ...................................................... 4-26

Application 1: Auto/Manual Control ...................................................... 4-28

Application 2: Raise / Lower Trim ...................................................... 4-30

Application 3: Presets Speeds .............................................................. 4-32

Application 4: PID Control ..................................................................... 4-34

Application 5: Active Front-End ............................................................ 4-36

Terminal Block Wire Range .................................................................... 4-38

Terminal Tightening Torques ................................................................. 4-39

Optional Equipment ................................................................................. 4-39

Brake Wiring ............................................................................................. 4-39

Fitting a Remote GKP ..................................................................... 4-40

Getting Started ................................................................................ 4-41

GKP Setup Wizard ................................................................................... 4-41

Ethernet Communications ...................................................................... 4-42

Firmware Update............................................................................. 4-45

Updating the inverter firmware ............................................................... 4-45

Chapter 5: Associated Equipment .................................. 5-1

Main Points ................................................................................................. 5-1

AC Motor Chokes.............................................................................. 5-4

Dynamic Braking Resistors ............................................................. 5-5

Wiring Details ............................................................................................. 5-5

Dynamic Braking Resistors ............................................................. 5-6

Resistor Selection ...................................................................................... 5-6

Circuit Breakers ................................................................................ 5-8

External EMC Filters ......................................................................... 5-8

Input Chokes ..................................................................................... 5-9

Gasket Kits ........................................................................................ 5-9

Cabling Bracket for Control, System Option & Power Stack ....... 5-9

Option Cards ................................................................................... 5-10

SD Cards ................................................................................................... 5-10

Installation Details ................................................................................... 5-11

Chapter 6 Safe Torque Off SIL3/PLe ............................... 6-1

General Information ......................................................................... 6-1

STO Functional Description ...................................................................... 6-2

Alignment to European Standards ................................................. 6-3

EN ISO13849-1:2008 .................................................................................. 6-3

EN61800-5-2:2007 and EN61508 ............................................................... 6-4

Safety Specification ......................................................................... 6-5

EMC Specification ............................................................................ 6-6

Contents 2

Contents ...................................................................Page No. Contents ....................................................................... Page No.

User Connections ............................................................................. 6-7

STO Technical Specification ........................................................... 6-9

Inputs Specification .................................................................................. 6-9

Output Specification ............................................................................... 6-10

Truth Table ............................................................................................... 6-11

STO Input Timing Diagrams .......................................................... 6-12

Ideal Operation ........................................................................................ 6-12

Typical Operation .................................................................................... 6-13

Fault Operation ........................................................................................ 6-14

Pulsed Inputs ........................................................................................... 6-15

STO State Transition Diagram....................................................... 6-16

STO Trip Annunciation .................................................................. 6-17

Safety Warnings and Limitations .................................................. 6-18

Example User Wiring .............................................................................. 6-20

Applications that do not require STO function ..................................... 6-20

Minimum STO Implementation ............................................................... 6-21

STO Implementation with Safety Control Unit ...................................... 6-22

SS1 Implementation using Safety Control Unit .................................... 6-24

STO Function Checking ................................................................. 6-26

Comprehensive Check ................................................................... 6-27

The following test steps must be performed: ....................................... 6-28

Regular Check ......................................................................................... 6-32

Troubleshooting ............................................................................. 6-33

Chapter 7: The Graphical Keypad .................................. 7-1

Overview ............................................................................................ 7-2

Keypad ............................................................................................... 7-3

The Display........................................................................................ 7-4

Inverter Status Summary .......................................................................... 7-4

Soft key action indication ......................................................................... 7-5

LEDS .................................................................................................. 7-6

The Menu System ............................................................................. 7-7

Navigating the Menu System ................................................................... 7-7

Changing a Parameter Value .................................................................... 7-7

Trips and other information displays ............................................. 7-8

Setting the display language ........................................................... 7-8

Setting the display language to Custom ................................................. 7-8

Chapter 8: Menu Organisation ........................................ 8-1

Menu Map .......................................................................................... 8-1

Menu Map Summary ................................................................................. 8-1

Menu Descriptions ........................................................................... 8-2

Control Screen .......................................................................................... 8-2

Setup ........................................................................................................... 8-2

Monitor ........................................................................................................ 8-2

Favourites ................................................................................................... 8-2

Parameters ................................................................................................. 8-2

Parameter Map .................................................................................. 8-3

Chapter 9: Setup Wizard .................................................. 9-1

GKP Setup Wizard ............................................................................ 9-1

Set Up PMAC Motor Control - Sensorless ..................................... 9-9

Set Up PMAC Motor Control – Encoder Feedback ...................... 9-10

Set Up PMAC Motor Control – Pos Alignment after Power-up .. 9-12

Parker Drive Quicktool (PDQ) PC Software ................................. 9-13

Installation ................................................................................................ 9-13

Starting the Wizard .................................................................................. 9-15

Task selection .......................................................................................... 9-16

Find drive .................................................................................................. 9-17

Select Macro ............................................................................................. 9-19

Setup I/O ................................................................................................... 9-20

Select motor ............................................................................................. 9-21

Setup the Drive Control ........................................................................... 9-24

Setup Communications ........................................................................... 9-25

Commission the Drive ............................................................................. 9-26

Monitor the Drive ..................................................................................... 9-27

Chapter 10: Trips & Fault Finding ................................. 10-1

Trips and Fault Finding .................................................................. 10-1

What Happens when a Trip Occurs ........................................................ 10-1

Resetting a Trip Condition ...................................................................... 10-1

Using the Keypad to Manage Trips ........................................................ 10-2

Hexadecimal Representation of Trips .................................................... 10-7

Runtime Alerts ................................................................................ 10-9

Autotune Alerts ............................................................................. 10-11

Other Alerts ................................................................................... 10-13

Fault Finding ................................................................................. 10-16

Black Box Feature ........................................................................ 10-17

Black Box File Format ........................................................................... 10-17

Diagnostic LEDs ........................................................................... 10-19

Chapter 11: Routine Maintenance & Repair ................. 11-1

Routine Maintenance ..................................................................... 11-1

Preventative Maintenance ............................................................. 11-1

Fan Cassette (Frames D – J only) .......................................................... 11-1

DC Link Capacitors .................................................................................. 11-2

Contents 3

Contents ...................................................................Page No. Contents ....................................................................... Page No.

Repair ............................................................................................... 11-2

Saving Your Application Data ................................................................ 11-2

Returning the Unit to Parker .................................................................. 11-2

Chapter 12: Ethernet...................................................... 12-1

Connecting to the Inverter ............................................................. 12-1

Recommended Cable .............................................................................. 12-1

AC30V....................................................................................................... 12-1

AC30P or AC30D ..................................................................................... 12-2

Ethernet Setup ................................................................................ 12-3

Configuration ........................................................................................... 12-3

Advanced Configuration ......................................................................... 12-3

Typical Wiring Configurations ............................................................... 12-6

Ethernet Parameter Summary ................................................................ 12-8

Troubleshooting the Ethernet .............................................................. 12-11

Web (HTTP) Server ....................................................................... 12-14

Web Pages ............................................................................................. 12-14

Web Server Parameter Summary ......................................................... 12-16

Troubleshooting the Web Server ......................................................... 12-17

Precision Time Protocol (PTP) .................................................... 12-18

Configuration ......................................................................................... 12-18

Advanced Configuration ....................................................................... 12-18

PTP Parameter Summary ..................................................................... 12-21

Peer to Peer ................................................................................... 12-24

Configuration ......................................................................................... 12-24

Peer to Peer Parameter Summary ....................................................... 12-25

Chapter 13: Fire Mode ................................................... 13-1

Configuration .................................................................................. 13-2

Functional Description ........................................................................... 13-3

Trips and Auto Restart ............................................................................ 13-4

Appendix B: Sequencing Logic ...................................... B-1

Drive State Machine ........................................................................ B-1

DS402 ......................................................................................................... B-1

Sequencing State ...................................................................................... B-1

Sequencing Diagram................................................................................. B-2

State Transitions ....................................................................................... B-3

Control Word ............................................................................................. B-5

Status Word ............................................................................................... B-6

Appendix C: Compliance ............................................. C-1

Applicable Standards................................................................................ C-1

EUROPEAN COMPLIANCE ............................................................. C-2

CE Marking ................................................................................................ C-2

EMC Compliance....................................................................................... C-3

EMC Standards Comparison .......................................................... C-4

Radiated ..................................................................................................... C-4

Conducted Emission ................................................................................ C-5

EMC Compliance (4kHz) ........................................................................... C-6

EMC Installation Guidance ........................................................... C-11

Protective Earth (PE) Connections ........................................................ C-11

Mitigating Radiated Emissions .............................................................. C-12

Cabling Requirements ............................................................................ C-14

Harmonic Information – AC Supplied Inverters ......................... C-30

Requirements for North American and Canadian Compliance C-37

North American Compliance .................................................................. C-37

Canadian Compliance ............................................................................ C-38

North American and Canadian Compliance Information ..................... C-38

Environmental ................................................................................ C-44

Restriction, Evaluation, Authorisation and Restriction of Chemicals (REACH)

.................................................................................................................. C-44

Restriction of Hazardous Substances (RoHS) ..................................... C-44

Waste Electrical and Electronic Equipment (WEEE) ........................... C-45

Declarations ............................................................................................ C-46

Appendix D: Parameter Reference ................................ D-1

Parameter Descriptions .................................................................. D-1

Active Front End (AFE) ............................................................................. D-2

App Info ................................................................................................... D-14

Auto Restart ............................................................................................ D-16

Autotune .................................................................................................. D-21

BACnet IP Option .................................................................................... D-25

BACnet MSTP Option ............................................................................. D-26

Black Box ................................................................................................ D-27

Braking .................................................................................................... D-28

CANopen Option ..................................................................................... D-30

Clone ........................................................................................................ D-31

Communications Options ...................................................................... D-35

Configure, (Phase Control) .................................................................... D-36

Control Mode ........................................................................................... D-39

ControlNet Option ................................................................................... D-41

Current Limit ........................................................................................... D-42

Current Loop .......................................................................................... D-43

Current Sensor Trip ................................................................................ D-44

Data Logger ............................................................................................. D-45

DC Link Volts Limit ................................................................................. D-48

Device Commands .................................................................................. D-50

Contents 4

Contents ...................................................................Page No. Contents ....................................................................... Page No.

Device State ............................................................................................. D-51

DeviceNet Option .................................................................................... D-53

Drive info .................................................................................................. D-54

Encoder .................................................................................................... D-58

Encoder Slot 1 ......................................................................................... D-60

Encoder Slot 2 ......................................................................................... D-62

Energy Meter ........................................................................................... D-63

EtherCAT Option ..................................................................................... D-65

Ethernet .................................................................................................... D-66

EtherNet IP Adapter ................................................................................ D-66

EtherNet IP Option .................................................................................. D-66

Feedbacks ................................................................................................ D-67

Fieldbus Mapping .................................................................................... D-71

Filter On Torque Dmd ............................................................................. D-72

Flash File System .................................................................................... D-75

Fluxing VHz .............................................................................................. D-76

Flycatching .............................................................................................. D-82

General Purpose IO ................................................................................. D-84

Graphical Keypad .................................................................................... D-86

Induction Motor Data .............................................................................. D-89

Inj Braking ................................................................................................ D-90

IO Configure ............................................................................................ D-92

IO Option Common ................................................................................. D-96

IO Values .................................................................................................. D-98

Local Control ......................................................................................... D-101

Minimum Speed ..................................................................................... D-102

Modbus .................................................................................................. D-103

Modbus RTU Option.............................................................................. D-104

Modbus TCP Option .............................................................................. D-105

Motor Load ............................................................................................. D-106

Motor Nameplate ................................................................................... D-109

Motor Sequencer ................................................................................... D-111

MRAS...................................................................................................... D-112

Pattern Generator .................................................................................. D-114

Peer to Peer ........................................................................................... D-116

PID .......................................................................................................... D-117

PMAC Flycatching ................................................................................. D-119

PMAC Motor Data .................................................................................. D-121

PMAC SVC ............................................................................................. D-125

Pos Fbk Alignment ................................................................................ D-133

Power Loss Ride Thru .......................................................................... D-141

Precision Time Protocol (PTP) ............................................................. D-144

Preset Speeds ....................................................................................... D-145

Profibus DP-V1 Option .......................................................................... D-147

PROFINET IO Option ............................................................................. D-148

Raise Lower ........................................................................................... D-149

Ramp ...................................................................................................... D-151

Real Time Clock .................................................................................... D-157

Resolver ................................................................................................. D-158

Runtime Statistics ................................................................................. D-163

Scale Setpoint ....................................................................................... D-165

SD Card .................................................................................................. D-166

Sequencing ........................................................................................... D-167

Setup Wizard ......................................................................................... D-171

Skip Frequencies .................................................................................. D-172

Slew Rate ............................................................................................... D-175

Slip Compensation ............................................................................... D-176

Soft Menus ............................................................................................ D-177

Spd Direct Input .................................................................................... D-179

Spd Loop Diagnostics .......................................................................... D-180

Spd Loop Settings ................................................................................ D-181

Speed Error Trip.................................................................................... D-185

Speed Ref .............................................................................................. D-186

Stabilisation .......................................................................................... D-187

Stack Inv Time ....................................................................................... D-188

Stall Trip ................................................................................................ D-191

System Board IO ................................................................................... D-192

System Board Option ........................................................................... D-194

Torque Limit .......................................................................................... D-195

Thermistor ............................................................................................. D-198

Tr Adaptation ........................................................................................ D-199

Trips History .......................................................................................... D-200

Trips Status ........................................................................................... D-201

VDC Ripple ............................................................................................ D-206

Voltage Control ..................................................................................... D-207

Web Server ............................................................................................ D-208

Parameter Table ........................................................................... D-209

Table of Parameters in Alphabetical Order ............................... D-241

Power Dependent Parameter Defaults ...................................... D-249

Appendix E: E Plan Library ............................................. E-1

E Plan Library ................................................................................... E-1

Appendix F: Technical Specifications ............................ F-1

Understanding the Product Code ................................................... F-1

Model Number ........................................................................................... F-1

Environmental Details .............................................................................. F-5

Earthing/Safety Details ............................................................................. F-6

Cooling Fans ............................................................................................. F-6

Contents 5

Contents ...................................................................Page No. Contents ....................................................................... Page No.

AC FED Electrical Ratings (400V Build Variant) ..................................... F-7

DC FED Electrical Ratings (400V Build Variant) ................................... F-14

LINE Input Fuse Ratings (Europe) ......................................................... F-20

DC Input Fuse Ratings (Europe) ............................................................ F-21

LINE Input Fuse Ratings (North America and Canada)........................ F-22

Internal Dynamic Brake Switch .............................................................. F-23

Supply Short Circuit Rating ................................................................... F-24

Analog Inputs/Outputs ............................................................................ F-25

Reference Outputs .................................................................................. F-25

Digital Inputs ........................................................................................... F-26

Digital Outputs ........................................................................................ F-26

User 24v Supply OUTPUT (X12/05) ........................................................ F-27

Auxiliary 24V Input– AC30V and Ac30P only ........................................ F-27

RelayS - AC30V ONLY............................................................................. F-27

SYSTEM Auxiliary 24V Input – AC30D ONLY ........................................ F-28

DIGITAL INPUTs – AC30D ONLY ........................................................... F-28

Encoder Power Supply Output – AC30D ONLY .................................... F-29

Encoder Inputs – AC30D ONLY ............................................................. F-30

Encoder Transmit Outputs – AC30D ONLY .......................................... F-31

Safety 1-1

AC30 series Variable Speed Inverter

Chapter 1: Safety

Safety Information

Please read these important Safety notes before installing and operating this equipment

CAUTION

CAUTION notes in the manual warn of danger to equipment.

WARNING

NOTES IN THE MANUAL WARN OF DANGER TO PERSONEL

Requirements

Intended Users

This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other

associated operation.

The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the equipment.

Complete the following table for future reference detailing how the unit is to be installed and used.

INSTALLATION DETAILS

Model Number

(see product label)

Where installed

(for your own

information)

Unit used as a:

(refer to

Certification)

Component Relevant Apparatus

Unit fitted:

Cubicle mounted

Through Panel Mounted

Application Area

The equipment described is intended for industrial motor speed control utilising AC induction motors or AC permanent magnet synchronous

machines.

1-2 Safety

AC30 series Variable Speed Inverter

Personnel

Installation, operation and maintenance of the equipment should be carried out by competent personnel. A competent person is someone who is

technically qualified and familiar with all safety information and established safety practices; with the installation process, operation and maintenance

of this equipment; and with all the hazards involved.

DANGER

Risk of electric

shock

WARNING

Hot surfaces

Caution

Refer to documentation

Earth/Ground

Protective Conductor

Terminal

Hazards

DANGER! - Ignoring the following may result in injury

1. This equipment can endanger life by exposure to rotating

machinery and high voltages.

2. The equipment must be permanently earthed due to the high

earth leakage current, and the inverter motor must be connected

to an appropriate safety earth.

3. Ensure all incoming supplies are isolated before working on the

equipment. Be aware that there may be more than one supply

connection to the inverter.

4. There may still be dangerous voltages present at power terminals

(motor output, supply input phases, DC bus and the brake, where

fitted) when the motor is at standstill or is stopped.

5. For measurements use only a meter to IEC 61010 (CAT III or

higher). Always begin using the highest range.

CAT I and CAT II meters must not be used on this product.

6. Allow at least 5 minutes for the inverter's capacitors to discharge to

safe voltage levels (<50V). Use the specified meter capable of

measuring up to 1000V dc & ac rms to confirm that less than 50V

is present between all power terminals and between power

terminals and earth.

7. Unless otherwise stated, this product must NOT be dismantled. In

the event of a fault the inverter must be returned. Refer to "Routine

Maintenance and Repair".

Safety 1-3

AC30 series Variable Speed Inverter

WARNING! - Ignoring the following may result in injury or damage to equipment

SAFETY

Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence.

Never perform high voltage resistance checks on the

wiring without first disconnecting the inverter from the

circuit being tested.

Whilst ensuring ventilation is sufficient, provide guarding

and /or additional safety systems to prevent injury or

damage to equipment.

When replacing an inverter in an application and before

returning to use, it is essential that all user defined

parameters for the product’s operation are correctly

installed.

All control and signal terminals are SELV, i.e. protected by double

insulation. Ensure all external wiring is rated for the highest system

voltage.

Thermal sensors contained within the motor must have at least

basic insulation.

All exposed metalwork in the Inverter is protected by basic

insulation and bonded to a safety earth.

RCDs are not recommended for use with this product but, where

their use is mandatory, only Type B RCDs should be used.

EMC

In a domestic environment this product may cause radio

interference in which case supplementary mitigation

measures may be required.

This equipment contains electrostatic discharge (ESD)

sensitive parts. Observe static control precautions when

handling, installing and servicing this product.

This is a product of the restricted sales distribution class according

to IEC 61800-3. It is designated as “professional equipment” as

defined in EN61000-3-2. Permission of the supply authority shall be

obtained before connection to the low voltage supply.

WARNING! – Control Unit Removal / Fitting

Isolate supply before plugging or unplugging control unit to the power stack.

1-4 Safety

AC30 series Variable Speed Inverter

CAUTION!

APPLICATION RISK

 The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s

specific application. We can not guarantee the suitability of the equipment described in this Manual for individual applications.

RISK ASSESSMENT

Under fault conditions, power loss or unintended operating conditions, the inverter may not operate as intended. In particular:

 Stored energy might not discharge to safe

levels as quickly as suggested, and can still

be present even though the inverter

appears to be switched off

 The motor's direction of rotation might not be controlled

 The motor speed might not be controlled

 The motor might be energised

An inverter is a component within an inverter system that may influence its operation or effects under a fault condition. Consideration

must be given to:

 Stored energy

 Supply disconnects

 Sequencing logic

 Unintended operation

Introduction 2-1

AC30 series Variable Speed Inverter

Chapter 2: Introduction

About this Manual

Motors used must be suitable for Inverter duty.

NOTE Do not attempt to control motors whose rated current is less than 25% of the inverter rated current. Poor motor control or Autotune

problems may occur if you do.

This manual is intended for use by the installer, user and programmer of the AC30 series of inverters. It assumes a reasonable level of

understanding in these three disciplines.

NOTE Please read all Safety information before proceeding with the installation and operation of this unit.

It is important that you pass this manual on to any new user of this unit.

How the Manual is Organised

This Engineering Reference manual is organised into chapters, indicated by the numbering on the edge of each page. If the manual is to be

printed it is designed so that it should be printed double-sided using the short-edge for binding.

Information for all AC30 units is included (AC30V frames D, E, F, G, H, J & K, AC30P & AC30D), which are collectively referred to as “the

Inverter” or “drive” throughout the manual.

Product coding: Any “x” within a product code indicates there are variants, see page F-1 Understanding the Product Code.

Any text placed in a highlighted area as this sample shows, only refers to the AC30P and AC30D.

Parker Hannifin Manufacturing Limited is referred to as “Parker” throughout the manual.

The manual is more detailed than the relevant QuickStart manual, and so is of use to the unfamiliar as well as the high-end user.

Initial Steps

Use the manual to help you plan the following:

Installation Know your requirements:

•certification requirements, CE/UL/CUL conformance

•conformance with local installation requirements

•supply and cabling requirements

AC30P

AC30D

2-2 Introduction

AC30 series Variable Speed Inverter

Operation Know your operator:

• how is it to be operated, local and/or remote?

• what level of user is going to operate the unit?

• decide on the best menu level for the Keypad (where supplied)

Programming (Parker Drive Quicktool) – pc programming tool

Know your application:

• Install the Parker Drive Quicktool (PDQ) after downloading it from www.parker.com/ssd/pdq

• Connect your pc to your Inverter via Ethernet

• Commission your Inverter with the Parker Drive Quicktool wizard

• Go to Appendix D Parameter Reference for more information

PC Requirements

Minimum system requirements:

• 1GB RAM

• 1GHz Pentium

• 1GB free Hard Disk space

• 1024x768 screen resolution

Operating Systems:

• Windows XP

• Windows Vista (32 bit)

• Windows 7 (32 & 64 bit)

• Windows 8 (32 & 64 bit)

Equipment Inspection

♦ Check for signs of transit damage

♦ Check the product code on the rating label conforms to your requirement.

If the unit is not being installed immediately, store the unit in a well-ventilated place away from high temperatures, humidity, dust, or metal particles.

Storage and Shipping Temperatures

Storage Temperature : -25°C to +55°C Shipping Temperature : -25°C to +70°C

Introduction 2-3

AC30 series Variable Speed Inverter

Packaging and Lifting Details

Caution

The packaging is combustible. Igniting it may lead to the generation of lethal toxic fumes.

♦Save the packaging in case of return. Improper packaging can result in transit damage.

♦Use a safe and suitable lifting procedure when moving the unit. Never lift the unit by its terminal connections.

♦Prepare a clear, flat surface to receive the inverter before attempting to move it. Do not damage any terminal connections

when putting the unit down.

Product Overview 3-1

AC30 series Variable Speed Inverter

Chapter 3: Product Overview

Product Range

AC30V Frame D, E, F, G, H, J, K

AC30P & AC30D

Graphical Keypad

(GKP)

Integrated quick start

guide and multi-

language support

Figure 3-1

AC30V Illustrated

Frame E

GPIO (General Purpose I/O Options) & Encoder

A range of field fittable I/O Options.

Control Module

Cover

Removable Fan Cassette (Frames D – J only)

Can be removed for cleaning and replacement see Fan

Cassette in Chapter 11

Top Terminal Cover

Integrated Ethernet

Inverter programming, monitoring and

Modbus TCP/IP COMMS

SD Card

Inverter configuration storage and application cloning

Power Stack

Fieldbus Option

A range of field-fittable

communications and I/O options

Bottom Terminal Cover

Removable Mounting

Feet

(Frames D – J only)

Control

Module

3-2 Product Overview

AC30 series Variable Speed Inverter

Control Features

The inverter is fully featured when controlled using the optional Keypad (or a suitable pc programming tool).

The ‘General’ control features below are not user-selectable when the unit is controlled using the analog and digital inputs and outputs.

General

Output Frequency

Limited to Switching Frequency divided by 8, with a maximum of 590Hz.

e.g. for 4kHz switching frequency it is 4000/8 = 500Hz,

for 16kHz switching frequency it is 590Hz. Refer to Parker SSD for higher output frequency.

Derating of output current may apply, refer to Appendix F Technical Specifications.

Switching Frequency

Minimum 2kHz.

Maximum 8kHz – 16kHz dependent on frame size and motor type (Induction or PMAC)

Voltage Boost for V/F control

0-25%

Motor Control Modes

Induction motor: VHz control, Sensorless Vector Control, or Closed Loop Vector Control (with

encoder). Sensorless and Closed Loop Vector require autotune for IM.

Induction motor : Closed Loop Vector Control (with Resolver)

PMAC motor: Sensorless Vector Control

PMAC motor: Sensorless Vector Control or Closed Loop Vector Control (with resolver and

encoder (with power on constraints)

Skip Frequencies

Skip frequencies with adjustable skip band width

Preset Speeds

User selectable preset speeds

Stopping Modes

Ramp, Coast, DC Injection, Quickstop

S Ramp and Linear Ramp

Symmetric or asymmetric ramp up and down rates

Raise/Lower

Programmable MOP function

Jog

Programmable jog speed

Diagnostics

Full diagnostic and monitoring facilities

Protection

Trip Conditions

Output short line to line, and line to earth

Overcurrent > 220% HD current

Stall

Heatsink overtemperature

Motor Thermistor overtemperature (using optional GPIO)

Overvoltage and undervoltage

Current Limit

Adjustable 110% (Normal Duty) or 150% (Heavy Duty)

180% shock load limit (Heavy Duty)

Inverse Time

Dual Rating

Normal duty (110% overload for 60s)

Heavy duty (150% overload for 60s)

Inputs/

Outputs

Analog Inputs

2 configurable inputs; voltage or current

Analog Outputs

2 configurable outputs; voltage or current

Digital Inputs

3 configurable 24V dc inputs

Digital I/O

4 configurable 24V dc open collector outputs/digital inputs

Relay Outputs

2 configurable relay output

Table 3-1 Control Features

Product Overview 3-3

AC30 series Variable Speed Inverter

Functional Overview

EMC

Filter

MOVs

Input

rectifier

LINK – customer accessible

Filter

Earth

+DB

Inverter

stage M1/U

M2/V

M3/W

DC+ DB+

DC-

DC+

DC-

SMPS

DC+

DC-

Main cooling

Fan(s) (24V)

PWM

ISOLATION

DB control stack

temperature

POWER

CONTROL

Switched fan supply

EEPROM

Precharge

Control

Control Module

LINK – customer accessible

serviceable

testable

These elements are omitted from the DC-fed drive variants

Block Diagram for Frames D, E, F

3-4 Product Overview

AC30 series Variable Speed Inverter

EMC

Filter

MOVs

Input

rectifier

LINKS customer accessible

Filter

Earth

Inverter

stage M1/U

M2/V

M3/W

DC+ DB+

DC-

DC+

DC-

SMPS

DC+

DC-

Main cooling

Fan(s) (24V)

PWM

ISOLATION

DB control stack

temperature

POWER

CONTROL

Switched fan supply

EEPROM

Precharge

Control

Control Module

LINK – customer accessible

serviceable

testable

Unswitched fan supply

Internal cooling

fans (24V)

These elements are omitted from the DC-fed drive variants

Block Diagram for Frames G, H, J

Product Overview 3-5

AC30 series Variable Speed Inverter

EMC

Filter

MOVs

Input

rectifier

DBR

Inverter

stage M1/U

M2/V

M3/W

DC+

DC- PWM

fan TX

supply

pre-charge

control

3 x current sensor interface

+/- 15V o/l or +/- 24V c/l

EEPROM

CM Interface PCB

7 x gate drive

7 x Vce sense

4 way cable assy

L1 L2 L3 sense

precharge

relay control

fan supply in

switched supply out

heatsink thermistor

SELV

fan control

SMPS

accessible

disconnect

VDC supply

& VDC sense

ISOLATION

Power Control

Block Diagram for Frames K

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Parker LINKnet AC30D User's Product Manual

Parker LINKnet AC30D User's Product Manual

Parker LINKnet AC30D User's Product Manual

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