Deagostini Mazda Cosmo User guide

Brand: Deagostini

Model: Mazda Cosmo

Type: User guide

PACK 05

STAGE P.

33 THE HEADLIGHTS – 1 75

34 THE HEADLIGHTS – 2 77

35 THE VACUUM PUMP 79

THE INDICATORS – R

37 THE FUEL FILTER 85

38 THE AIR FILTER 89

39 THE DIFFERENTIAL 91

40 THE DRIVESHAFT 93

41 THE ROTARY ENGINE 96

Designed and produced by Milanoedit srl – www.milanoedit.com

Published by De Agostini Publishing S.p.A., 28100 Novara,

Via G. da Verrazzano 15

NOT SUITABLE FOR CHILDREN UNDER THE AGE OF 14.

THIS PRODUCT IS NOT A TOY AND MUST BE USED UNDER

THE SUPERVISION OF AN ADULT.

ITEMS MAY VARY FROM THOSE SHOWN.

❷❶

❸

❺

❹

❻

LEFT HEADLIGHT

TOOLS NEEDED

• Cross screwdriver no. 1

RECOMMENDED TOOLS

• C l o t h

• Flat file

CAM

THE HEADLIGHTS – 1

In this stage you will assemble the left headlight. You will also install a

cam on the rotor of the 1:2 scale model of the rotary engine.

• Parts for the 1:8 scale Mazda Cosmo Sport model car • Parts for the 1:2 scale rotary engine

❶

❷

❸

❹

❺

❻

Headlight frame A

Headlight frame B

Headlight unit

Headlight lens

Screws (2.3 x 4 mm) x3

Cam

Insert the linchpins on the headlight unit

into the holes in part A of the frame, as

shown in the photo. The pieces only fit

together in one way.

Attach the piece you have just

assembled to part B of the

headlight frame.

Press until the pieces

click into place.

Step

COSMO SPORT

The left headlight – 1

❶

❸

❷

LIST OF PIECES

Stage 33Pack 05

Step

COSMO SPORT

The left headlight – 2 Step

COSMO SPORT

The left headlight – 3

Step

4The cam

Clean the headlight

unit with a cloth so

as not to leave any

fingerprints.

Attach the lens to

the headlight unit.

Use the photo to help

you understand which

way the lens should face.

The left headlight

assembled correctly.

Get the front end of the body (which

you worked on in Pack 1) and attach

the left headlight to it, as shown in

the photo.

Get the rotor and

insert the cam,

as shown in the

photo.

Turn the cam and rotor

to make sure they work

correctly.

Insert and tighten two of

the screws that came with

this stage in the holes

circled in the photo.

If the pieces don’t turn easily,

you can file the edge of the cam

to eliminate any manufacturing

defects.

This is the result of this easy

assembly session. Keep all

the pieces in a safe place.

The next stage

❻

❹

ROTARY ENGINE

FINAL RESULTFINAL RESULT

Stage 33Pack 05

RIGHT HEADLIGHT

CAM MOUNT PLATE

TOOLS NEEDED

• Cross screwdriver no. 1

RECOMMENDED TOOLS

• C l o t h

THE HEADLIGHTS – 2

In this stage you will assemble the right headlight. You will also continue

working on your 1:2 scale model of the rotary engine, which is now

almost finished.

• Parts for the 1:8 scale Mazda Cosmo Sport model car • Parts for the 1:2 scale rotary engine

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Headlight frame A

Headlight frame B

Headlight unit

Headlight lens

Cam mount plate

Type A screws (2.3 x 4 mm) x6

Type B screws (2.3 x 8 mm) x6

❻

❼

Attach the headlight unit to part

A of the frame. The pieces only fit

together in one way.

The right headlight

assembled correctly.

Attach the piece you have just

assembled to part B of the headlight

frame, as shown in the photo.

Clean the headlight unit with

a cloth so as not to leave any

fingerprints.

Attach the right headlight to the front end of the body.

Insert and tighten two

type A screws in the

circled holes.

Step

COSMO SPORT COSMO SPORT

The right headlight – 1 The right headlight – 2

Check which way the lens

should face, as you did in

stage 33, and then attach it

to the headlight unit.

❻

❷❶

❸

❺

❻❹ ❼

❶❸ ❷

❹

LIST OF PIECES

Stage 34Pack 05

Step

4Installing the cam – 2

Step

3Installing the cam – 1

Attach the cam

(no. 6 in stage 33) to

its mount plate, as

shown in the photo.

Secure the pieces with

three type A screws.

Place the crank handle adapter (no. 3

in stage 31) on the hole in the middle of

the rotor housing, with the pieces facing

the same way as those in the photo.

Position the pieces as shown in the

photo and place the intermediate

housing on the rotor housing.

Secure the pieces with

four type B screws.

Insert the cam unit

into the hole in the

rotor housing, by

aligning the shapes

of the pieces.

Secure the pieces with a type B

screw. Don’t tighten it completely;

you will be adjusting the cam

in a later stage.

This is the result of this

easy assembly session.

Keep everything you have

done in a safe place with the

other pieces.

The next stage

❼

❻

❺❸ Stage 31

❻ Stage 33

ROTARY ENGINE

FINAL RESULTFINAL RESULT

Stage 34Pack 05

VACUUM PUMP

TOOLS NEEDED

• Cross screwdriver no. 1

• Instant glue

• Tweezers (supplied with this stage)

• S c i s s o r s

ROTOR HOUSING

THE VACUUM PUMP

In this stage you will add the vacuum pump and water outlet hose to the

engine of your 1:8 scale model. Follow the instructions and explanatory

photographs carefully.

• Parts for the 1:8 scale Mazda Cosmo Sport model car • Parts for the 1:2 scale rotary engine

❶

❷

❸

❹

❺

Vacuum pump

Water outlet hose

Rotor housing part U

Screws (2.3 x 6 mm) x6

Tweezers

Temporarily remove

the second washer

fluid reservoir.

Temporarily pull the upper hose

out of the radiator, being very

careful not to damage the pieces.

Pick up the water outlet hose

with the tweezers you received

with this stage.

Insert the water

outlet hose into the

hole indicated

in the photo.

Step

COSMO SPORT

The water outlet hose – 1

❷❶ ❸

❺

❹

SECOND WASHER

FLUID RESERVOIR

WATER OUTLET HOSE

MOUNT HOLE

❷

❺

LIST OF PIECES

UPPER HOSE

Stage 35Pack 05

Step

COSMO SPORT

The water outlet hose – 2

The vacuum pump – 1

Insert the linchpin that is halfway along the water outlet hose into the hole in

the car body, indicated in the photo.

Detach the two flexible hoses on the carburettor from the

distributors. Insert the linchpin on the vacuum pump into the hole

circled in the photo.

Slide the shorter hose on the carburettor onto the vacuum

pump, as shown in the photo.

Attach the vacuum pump to the engine unit

with a drop of glue.

Reposition the second reservoir and

reattach the radiator hose to it. Put the

end of the upper hose back into the

radiator and apply a small amount of

glue to secure the pieces.

Apply a little glue to the end

of the radiator hose that goes

into the second reservoir.

❷

❶

FLEXIBLE HOSES ON THE

CARBURETTOR

Stage 35Pack 05

Step

4The vacuum pump – 2

Step

COSMO SPORT

The vacuum pump – 3

Cut the flexible hose on the

vacuum pump shown in the

photo, in exactly the same

place that is indicated (just

in front of the oil filler tube).

Slide the hose you just shortened onto the linchpin on the oil filler tube.

Slide the other end of the hose on the vacuum pump

onto the linchpin on the carburettor, as shown

in the photo.

Slide the shorter hose

on the vacuum pump

onto the linchpin on

distributor B, as

shown in the photo.

Check that you have

joined the hose

to the distributor

correctly.

COSMO SPORT

❶

If it is difficult to slide the hoses onto the linchpins,

you can use the end of the tweezers to slightly

widen the holes in the ends of the hoses.

Widen the hoses

with tweezers

❶

Stage 35Pack 05

Step

7The rotor housing

Attach part U to the

rotor housing, as

shown in the photo.

Secure the pieces with

five of the screws that

came with this stage.

Insert the two spark plugs

into the corresponding holes,

as shown in the photo.

This is the result of this

satisfying assembly

session. Keep everything

in a safe place.

Insert the shortest end of

the T-shaped hose on the

carburettor into the hole in

distributor A, from where

you removed it in step 3.

Insert the other end of

the hose into the hole

in the vacuum pump,

circled in the photo.

The next stage

Step

COSMO SPORT

The vacuum pump – 4

❸

❶

ROTARY ENGINE

FINAL RESULTFINAL RESULT

Stage 35Pack 05

INDICATOR

TOOLS NEEDED

• Cross screwdriver no. 0

• Instant glue

• Tweezers

• Flat file

DOWELS

THE INDICATORS – R

In this stage you will assemble the right indicator. Handle the pieces

extremely carefully so as not to damage them.

• Parts for the 1:8 scale Mazda Cosmo Sport model car • Parts for the 1:2 scale rotary engine

❶

❷

❸

❹

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❻

❼

❽

❾

❿

Fuse box mount bracket

Indicator unit

Indicator lens

Fuel hoses x2

Water hose

Fuse box A

Fuse box B

Wire grommet A

Wire grommet B

Screws (1.7 x 4 mm) x2

Attach the LED lights to

the indicator unit.

Temporarily remove

the washer fluid

reservoir.

Pass both hoses through the wire grommets

that are already on the car body, as shown in

the photo. Slide the other ends

of the hoses onto the linchpins

circled in the photo.

Slide both of the fuel

hoses onto the linchpins

circled in the photo.

Reattach the washer fluid

reservoir. You can secure the

piece with a drop of glue.

Secure the pieces with

one of the screws

received with this stage.

Attach the indicator unit to the nose (assembled in Pack 1),

as shown in the photo. Now attach the indicator lens.

If you have difficulty joining

the pieces, lightly file the

edge of the indicator unit.

Step

COSMO SPORT

The indicator Step

COSMO SPORT

The fuel hoses

LED lights

Dowels x3

⓫

⓬

❷

❹

⓫

WASHER FLUID

RESERVOIR

WIRE GROMMETS

❶

❷

❸

❺

❻ ❽ ❿

❾

❹

⓫

❼

⓬

❸

Be careful not

to damage

the pieces!

LIST OF PIECES

Stage 36Pack 05

Step

COSMO SPORT

The fuse box Step

COSMO SPORT

The water hoses

Step

5The dowels

Attach the fuse box mount bracket to

the car body, as shown in the photo.

Join the two parts of the fuse box, as

shown in the photo. Apply a small amount

of glue to secure the pieces.

Slide the water hose you received with this

stage onto the linchpin on the carburettor,

circled in the photo.

Attach the two wire grommets to the right edge

of the car body, exactly as shown in the photo.

Slide the other end of the hose onto

the linchpin circled in the photo.

Pass the water outlet hose (partly

installed in stage 35) through the wire

grommets and insert the end into the

hole circled in the photo.

Attach the fuse box to its mount bracket, as shown in the photo.

Insert one of the dowels into the hole

indicated in the photo.

Insert the remaining dowels into the holes

indicated in the photo. You will secure the

pieces in one of the next stages;

be careful not to lose them.

You have now finished this satisfying assembly

session. Keep everything in a safe place with

the rest of the pieces.

The next stage

❻❼

❽

❾

⓬

WATER OUTLET HOSE

❶

❺

❻❼

ROTARY ENGINE

FINAL RESULTFINAL RESULT

Stage 36Pack 05

FUEL FILTER

TOOLS NEEDED

• Cross screwdrivers no. 0 and no. 1

• Instant glue

• Tweezers

• Flat file

THE FUEL FILTER

In this stage you will assemble the left indicator and the fuel filter. Handle the

pieces carefully so as not to damage them.

• Parts for the 1:8 scale Mazda Cosmo Sport model car • Parts for the 1:2 scale rotary engine

❶

❷

❸

❹

❺

⓫

⓬

⓭

⓮

❻

❼

❽

❾

❿

LED lights

Front plate A

Front plate B

Fuel filter

Brake booster unit

Fuse box B

Type A screws (1.7 x 4 mm) x2

Type B screws (2.3 x 4 mm) x3

Transparent panel

Cap detail

Brake booster cap

Indicator unit

Indicator lens

Fuse box A

⓬

⓭

Attach the LED lights

to the indicator unit.

Secure the pieces with

a type A screw.

Attach the indicator unit

to the nose, as shown in

the photo.

Step

COSMO SPORT

The indicators – 1

⓬

❶

❽

❷

❶

❸

❺

❽

❿

❾

⓫

❹

⓮

⓬ ⓭

❼

TRANSPARENT PANEL ❻

LIST OF PIECES

Be careful not

to damage

the pieces!

Stage 37Pack 05

Step

COSMO SPORT

The indicators – 2

Step

COSMO SPORT

The fuel filter – 2

Step

COSMO SPORT

The fuel filter – 1

If you have difficulty

joining the pieces,

lightly file the edge

of the indicator unit.

Attach the fuel filter to the front

plate B, as shown in the photo.

Press until the

pieces click

into place.

Position the

indicator lens as

shown in the photo.

Make sure the two

indicators are aligned. If

you like, you can secure

them with a drop of glue.

Attach the front plate B to the left

side of the front end of the body,

as shown in the photo.

Now install the front plate A

on the right side of the front end

of the body.

Secure the pieces with

another type B screw.Secure the pieces with a type B screw.

⓭

❾❹❸

❸

❷

❽

Stage 37Pack 05

Step

COSMO SPORT

The fuse box

Step

COSMO SPORT

The brake booster – 1

Attach the detail to the centre of the brake

booster cap.

Attach the cap to the

brake booster unit,

as shown in the photo.

Insert the brake booster into the hole in the front end of the body, as shown in the photo.

Attach the fuse box to its bracket, next

to the one you installed in stage 36,

as shown in the photo.

⓫❿

❻

❼

❺❻❼

⓫ ❿

Join the two parts

of the fuse box, as

shown in the photo.

Apply a small amount

of glue to secure the

pieces.

Stage 37Pack 05

Step

COSMO SPORT

The brake booster – 2

Step

8The transparent panel

Make sure the panel fits perfectly

onto the rest of the model of the rotary

engine. You will secure the pieces

in a later stage.

Temporarily attach the transparent

panel to the housing.

This is the result of this

satisfying assembly session.

Keep everything you have

done in a safe place with the

other pieces.

The next stage

Insert the shaped end of the right hose on the brake booster

into the hole circled in the photo.

Insert the end of the other hose into the circled hole.

This is what the brake booster hoses look like after

having been attached correctly.

⓮

ROTARY ENGINE

FINAL RESULTFINAL RESULT

Stage 37Pack 05

AIR FILTER

TOOLS NEEDED

• Cross screwdriver no. 1

• Sandpaper (400 grit))

COG

THE AIR FILTER

In this stage you will add an important element to the engine block of the 1:8

scale model: the air filter. As always, handle any delicate components carefully.

• Parts for the 1:8 scale Mazda Cosmo Sport model car • Parts for the 1:2 scale rotary engine

❶

❷

❸

❹

❺

❻

Air filter unit

Air filter cover

Hooks x3

Filter

Screws (2.3 x 4 mm) x2

Cog

Place the filter

inside the air

filter unit, aligning

the interlocking

elements indicated

in the photo.

Attach the air filter

unit to the engine

block, using the

elements indicated

in the photo.

Attach the cover to the

air filter unit, aligning

the interlocking

elements indicated in

the photo.

Secure the pieces with

one of the provided

screws.

Press until the pieces

click into place.

Step

COSMO SPORT

The air filter – 1

❷❶

❸ ❺

❻

❹

❶❹

❷

LIST OF PIECES

Stage 38Pack 05

Step

COSMO SPORT

The air filter – 2

Step

4The cog – 2

Step

3The cog – 1

Look carefully at the

back of the hooks. The

printed numbers will help

you attach them in the

right order.

Attach the cog to the

transparent panel from

stage 37. Position the pieces

as shown in the photo.

Now attach

hook "2".

Holding the panel in

place, turn the knob

on the back of the

housing to make sure

it functions correctly.

Attach hook "1", as

shown in the photo.

Attach the panel to

the rotor housing.

Finally, attach

hook "3", as

shown in the

photo.

Remove the transparent panel and

put the cog on the cam, as shown in

the photo.

If the cog doesn’t turn easily, you can

lightly sand the inside with sandpaper.

If needed, you

can also sand

the outer edge,

as shown in the

photo.

Make sure the cog on the cam

turns smoothly.

This is the result of this easy

assembly session. Keep

everything in a safe place.

The next stage

⓮ Stage 37

"1"

"2"

1 2 3

❻

"3"

❸

ROTARY ENGINE

FINAL RESULTFINAL RESULT

Stage 38Pack 05

Step

1The differential

DIFFERENTIAL

TOOLS NEEDED

• Cross screwdriver no. 1

RECOMMENDED TOOLS

• Spanner that came with stage 26

BOLT

THE DIFFERENTIAL

In this stage you will assemble the differential of the 1:8 scale model

and install a few spacers, the rotor and the transparent panel

on the 1:2 scale model.

• Parts for the 1:8 scale Mazda Cosmo Sport model car • Parts for the 1:2 scale rotary engine

❶

❷

❸

❹

❺

❻

❼

❽

❾

❿

Differential gearbox A

Differential gearbox B

Yoke R

Yoke L

Pinion

Crown

Screws (2.3 x 4 mm) x4

Spacer A

Spacer B

Bolts x5

Join the yoke L and the crown, with the pieces

facing the same way as those in the photo.

With the pieces facing the

same way as those in the

photo, place the piece you

just assembled in part A of

the differential box.

Install the pinion in the

position indicated

in the photo.

Complete the differential box with part B and secure the pieces with three of the type A

screws that came with this stage.

Attach the yoke R to the other end of the

crown.

COSMO SPORT

Double-sided tape

⓫

❻

❶

❸❹❻

❹

❻❸

❷

❺

❷❶

❸

❺

❻

❽

❿

❾

⓫

❹

❼

LIST OF PIECES

Stage 39Pack 05

Step

2The spacers – 1 Step

3The spacers – 2

Step

4The transparent panel and the bolts

Put the spacer A onto the

housing.

This is the result of this

satisfying assembly session.

Keep all the pieces

in a safe place.

Remove the circled

screw and take the cam

out of the housing.

Now attach the

transparent panel.

Get the rotor and install it on the cam, with the pieces facing the same way

as those in the photo.

Stick the spacer B

inside the housing,

as shown in the

photo.

Tighten the bolt with the

spanner you received with

stage 26. Don’t tighten it

completely.

Put the cam back

and secure with the

screw you removed

previously.

Repeat with the other

four bolts.

Stick four strips of double-

sided tape onto the spacer

B, as shown in the photo.

Insert a bolt into the

circled hole.

The next stage

❾⓫

❽

ROTARY ENGINE

ROTARY ENGINE ROTARY ENGINE

FINAL RESULTFINAL RESULT

Stage 39Pack 05

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Deagostini Mazda Cosmo User guide

Deagostini Mazda Cosmo User guide

Deagostini Mazda Cosmo User guide

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