Pepperl+Fuchs VBG-PB-K20-D-EV1 Owner's manual

Pepperl+Fuchs
Brand
Pepperl+Fuchs
Model
VBG-PB-K20-D-EV1
Category
Networking
Type
Owner's manual

This manual is also suitable for

AS-I 3.0 PROFIBUS
GATEWAY IN STAINLESS
STEEL
FACTORY AUTOMATION
MANUAL
With regard to the supply of products, the current issue of the following document is applicable: The
General Terms of Delivery for Products and Services of the Electrical Industry, published by the Central
Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in
its most recent version as well as the supplementary clause: "Expanded reservation of proprietorship".
AS-i 3.0 PROFIBUS Gateway in Stainless Steel
AS-i 3.0 PROFIBUS Gateway in Stainless Steel
Table of contents
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3
Table of contents
AS-i 3.0 PROFIBUS Gateway in Stainless Steel
1 Introduction...........................................................................................6
2 Declaration of conformity....................................................................7
2.1 Declaration of conformity................................................................................7
3 Safety.....................................................................................................8
3.1 Intended use.....................................................................................................8
3.2 General safety information..............................................................................8
3.2.1 Disposal............................................................................................................................8
4 General ..................................................................................................9
4.1 Product information.........................................................................................9
4.2 AS-i 3.0 PROFIBUS Gateway in Stainless Steel............................................9
4.3 New Generation of AS-i Gateways with ethernet diagnostics interface...10
4.4 AS-i specification 3.0.....................................................................................10
5 Specifications .....................................................................................11
5.1 Technical data ................................................................................................11
6 Installation...........................................................................................12
6.1 Dimensions.....................................................................................................12
6.2 Connections ...................................................................................................12
6.3 Installing in the control cabinet....................................................................13
6.4 Removing........................................................................................................13
6.5 Inbetriebnahme ..............................................................................................14
6.5.1 Wechsel in erweiterten Modus .....................................................................................14
6.5.2 Einstellen der PROFIBUS-DP-Adresse 14...................................................................14
6.6 AS-i Slaves anschließen................................................................................15
6.7 Fehlersuche....................................................................................................16
6.7.1 Fehlerhafte Slaves.........................................................................................................16
6.7.2 Fehleranzeige (letzter Fehler).......................................................................................16
6.8 Quick setup.....................................................................................................17
6.9 Adressierung..................................................................................................18
6.9.1 Slave 2 adressieren auf Adresse 6...............................................................................18
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AS-i 3.0 PROFIBUS Gateway in Stainless Steel
Table of contents
6.9.2 Austausch der Chipkarte ..............................................................................................19
6.9.3 Vor-Ort Parametrierung von AS-i/Gateways...............................................................20
7 Electrical connection..........................................................................21
7.1 Overview of terminals, indicators and operating elements....................... 21
7.1.1 VBG-PB-K20-D-BV.........................................................................................................21
7.1.2 VBG-PB-K20-D-EV1, VBG-PB-K20-DMD-EV1, VBG-PB-K20-D-EV ............................22
7.2 AS-i bus connection...................................................................................... 23
7.3 ......................................................................................................................... 23
7.3.1 Information about the device types.............................................................................23
7.4 AS-i and power supply terminal assignments............................................ 23
7.4.1 Electrical connection VBG-PB-K20-D-BV, VBG-PB-K20-D-EV1 ................................24
7.4.2 Electrical connection VBG-PB-K20-DMD-EV1 ............................................................25
7.4.3 Electrical connection VBG-PB-K20-D-EV....................................................................26
7.5 PROFIBUS interface ...................................................................................... 27
7.5.1 Terminating resistors on the PROFIBUS network.....................................................27
7.6 Diagnostics interface .................................................................................... 28
7.6.1 VBG-PB-K20-D-EV1, VBG-PB-K20-DMD-EV1, VBG-PB-K20-D-EV ............................28
7.7 Chip card........................................................................................................ 28
7.7.1 Using the chip card .......................................................................................................28
7.7.1.1 Card unformatted..........................................................................................................28
7.7.1.2 Data not compatible......................................................................................................29
7.7.1.3 Card empty ...................................................................................................................29
7.7.1.4 Data compatible............................................................................................................29
7.7.1.5 Data in the device and on the chip card identical.........................................................29
7.7.1.6 Data in the device and on the chip card not identical...................................................29
7.8 Indicators and operating elements .............................................................. 31
7.8.1 LED indicators – master................................................................................................31
7.8.2 Buttons ...........................................................................................................................32
8 Operation in advanced display mode...............................................33
9 Advanced Diagnostics for AS-i Masters...........................................34
9.1 List of corrupted AS-i Slaves (LCS)............................................................. 34
9.2 Protocol analysis: Counters for corrupted data telegrams....................... 34
9.3 Offline Phase for Configuration Errors........................................................ 35
9.4 Functions of the AS-i Fault Detector ........................................................... 35
9.4.1 Duplicate address detection.........................................................................................35
9.4.2 Earth/Ground Fault Detector ........................................................................................36
9.4.3 Noise Detector ...............................................................................................................36
9.4.4 Over-voltage Detector ...................................................................................................36
9.5 Functions of the new generation of AS-i Gateways................................... 37
9.5.1 C-programmable Gateways..........................................................................................37
9.5.2 Interchangeable memory card......................................................................................37
9.5.3 Earth fault monitor.........................................................................................................37
9.5.4 Current can be read directly on the unit......................................................................38
9.5.5 Self-resetting fuses .......................................................................................................39
9.5.6 AS-i Power24V capable.................................................................................................39
9.5.7 Ethernet diagnostics interface with web server .........................................................40
AS-i 3.0 PROFIBUS Gateway in Stainless Steel
Table of contents
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5
9.5.8 Transitionless operating mode changes.....................................................................40
10 PROFIBUS DP.....................................................................................41
10.1 DP Telegrams .................................................................................................41
10.1.1 Diagnostics ....................................................................................................................41
10.1.1.1 Diagnostic description for VBG-PB-K20-D-BV..............................................................42
10.1.1.2 Diagnostic description for VBG-PB-K20-D-EV1, VBG-PB-K20-DMD-EV1, VBG-PB-K20-
D-EV44
10.1.1.3 Parameters ...................................................................................................................45
10.1.2 Configuration DP/V0 (cyclic data)................................................................................48
10.1.2.1 Options .........................................................................................................................48
10.1.3 I/O Data ...........................................................................................................................50
10.1.3.1 Process data.................................................................................................................50
10.1.3.2 AS-i 16-bit data.............................................................................................................53
10.1.3.3 Command interface.......................................................................................................53
10.1.3.4 Safety Control/Status....................................................................................................54
10.2 DP/V1...............................................................................................................56
10.3 Restrictions ....................................................................................................56
11 System startup using AS-i Control Tools.........................................57
12 Appendix: Example for startup on a Siemens S7............................60
12.1 Hardware configuration.................................................................................60
12.1.1 Electrical connection for AS-i.......................................................................................60
12.1.2 Electrical connection for PROFIBUS DP .....................................................................61
12.2 SIMATIC Step 7 Configuration......................................................................61
12.2.1 Configuration of the Hardware.....................................................................................61
12.2.2 Insert AS-i 3.0 PROFIBUS Gateway in Stainless Steel...............................................64
12.2.3 Configuring AS-i 3.0 PROFIBUS Gateway in Stainless Steel
in-/output....................................................................................................................67
12.2.4 AS-i 3.0 PROFIBUS Gateway in Stainless Steel parameters .....................................70
12.2.4.1 General DP parameters................................................................................................72
12.2.4.2 Device-specific parameters...........................................................................................72
12.2.4.3 Hex parameterizing.......................................................................................................76
12.2.5 SIMATIC Step7 blocks...................................................................................................76
12.2.6 Variable table VAT_ASI_IO ...........................................................................................77
12.2.6.1 AS-i flags byte 0, input bits 7 - 4...................................................................................79
12.2.6.2 AS-i flags byte 0, output bits 7 - 4.................................................................................79
12.2.7 System behavior on AS-i Config Error ........................................................................81
13 Codes Indicated by the Display.........................................................85
13.1 Codes indicated by AS-i Gateway with standard function range..............86
14 Glossary ..............................................................................................87
15 Reference List.....................................................................................92
15.1 Manual: “AS-i 3.0 Command Interface“ .......................................................92
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AS-i 3.0 PROFIBUS Gateway in Stainless Steel
Introduction
1. Introduction
Congratulations
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs de-
velops, produces and distributes electronic sensors and interface modules for the
market of automation technology on a worldwide scale.
Before installing this equipment and put into operation, read this manual carefully.
This manual containes instructions and notes to help you through the installation
and commissioning step by step. This makes sure bring such a trouble-free use of
this product. This is for your benefit, since this:
• ensures the safe operation of the device
• helps you to exploit the full functionality of the device
• avoids errors and related malfunctions
• avoids costs by disruptions and any repairs
• increases the effectiveness and efficiency of your plant
Keep this manual at hand for subsequent operations on the device.
After opening the packaging please check the integrity of the device and the
number of pieces of supplied.
Symbols used
The following symbols are used in this manual:
Contact
If you have any questions about the device, its functions, or accessories, please
contact us at:
Pepperl+Fuchs GmbH
Lilienthalstraße 200
68307 Mannheim
Telephone: +49 621 776-4411
Fax: +49 621 776-274411
E-Mail: [email protected]
Information!
This symbol indicates important information.
Attention!
This symbol warns of a potential failure. Non-compliance may lead to interruptions of
the device, the connected peripheral systems, or plant, potentially leading to total mal-
functioning.
Warning!
This symbol warns of an imminent danger. Non-compliance may lead to personal inju-
ries that could be fatal or result in material damages and destruction.
AS-i 3.0 PROFIBUS Gateway in Stainless Steel
Declaration of conformity
26.9.2013
7
2. Declaration of conformity
2.1 Declaration of conformity
This product was developed and manufactured under observance of the applica-
ble European standards and guidelines.
The product manufacturer, Pepperl+Fuchs GmbH, D-68307 Mannheim, has a
certified quality assurance system that conforms to ISO 9001.
Information!
A Declaration of Conformity can be requested from the manufacturer.
26.9.2013
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AS-i 3.0 PROFIBUS Gateway in Stainless Steel
Safety
3. Safety
3.1 Intended use
3.2 General safety information
3.2.1 Disposal
Warning!
This symbol warns of a possible danger. The protection of operating personnel and the
system against possible danger is not guaranteed if the control interface unit is not
operated in accordance to its intended use.
Warning!
Safety and correct functioning of the device cannot be guaranteed if any operation
other than described in this operation manual is performed. Connecting the equipment
and conducting any maintenance work under power must exclusively be performed by
appropriately qualified personnel. In case a failure cannot be eliminated, the device
must be taken out of operation and inadvertently operation must be prevented. Repair
work must be performed by the manufacturer only. Additions or modifications to the
equipment are not permitted and will void the warranty.
Information!
The operator is responsible for the observation of local safety standards.
Information!
Electronic waste is hazardous waste. Please comply with all local ordinances when
disposing this product!
The device does not contain batteries that need to be removed before disposing it.
AS-i 3.0 PROFIBUS Gateway in Stainless Steel
General
26.9.2013
9
4. General
4.1 Product information
This system manual applies to the following Pepperl+Fuchs GmbH equipment:
4.2 AS-i 3.0 PROFIBUS Gateway in Stainless Steel
The AS-i/PROFIBUS Gateways serve to connect AS-i systems to the superordi-
nate PROFIBUS. The gateways act as a master for AS-i and as a slave on
PROFIBUS.
The AS-i/PROFIBUS Gateways are designed to connect AS-i systems to an up-
per-level PROFIBUS network. The gateways act as a master for AS-i and as a
slave on PROFIBUS.
All AS-i functions can be used cyclically as well as acyclically via PROFIBUS
DP/ V1.
For the cyclical data transfer up to 32 bytes of I/O data can be transferred as bina-
ry data for one AS-i network. Additionally, analog signals and all available com-
mands of the new AS-i specification can be transferred via the command channel
through PROFIBUS.
On the serial PROFIBUS Master AS-i Control Tools can be used to monitor the
AS-i data online via PROFIBUS DP/V1.
Article no.
Model
Protection rating
Fieldbus interface
Number of AS-i networks,
number of AS-i Master
1 power supply,
1 gateway for 2 AS-i networks,
inexpensive power supplies
Diagnostic and
configuration interface
Recognition of
duplicate AS-i addresses
AS-i fault detector
AS-i Power24V1
1. AS-i Power24V capable.
The devices can be operated directly on a 24V (PELV) power supply. The gateway VBG-PB-K20-
D-EV is optimized with integrated data coupling coils and adjustable self-resetting fuses for safe
use also of powerful 24V power supplies. The gateways VBG-PB-K20-D-EV1 and VBG-PB-K20-
DMD-EV1 need to add in Power24V-operation a power supply decoupling unit.
Programming in C
VBG-PB-K20-
D-EV Gateway P20 PROFIBUS 2 AS-i net-
works, 2 AS-i
Masters
yes, max. 4A/
AS-i network Ethernet yes yes yes optio
nal
VBG-PB-K20-
DMD-EV1 Gateway IP20 PROFIBUS 2 AS-i net-
works, 2 AS-i
Masters
no, max. 8A/
AS-i network,
redundant
supply
Ethernet yes yes yes optio
nal
VBG-PB-K20-
D-EV1 Gateway IP20 PROFIBUS 1 AS-i net-
work, 1 AS-i
Master
no, max. 8A/
AS-i network,
redundant
supply
Ethernet yes yes yes optio
nal
VBG-PB-K20-
D-BV Gateway IP20 PROFIBUS 1 AS-i net-
work, 1 AS-i
Master
no, max. 8A/
AS-i network —noyesnono
Tab. 4-1.
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AS-i 3.0 PROFIBUS Gateway in Stainless Steel
General
4.3 New Generation of AS-i Gateways with ethernet diagnostics interface
The plus points of the new Gateway generation at a glance:
• Gateways now programmable in C
• Ethernet diagnostics interface for remote diagnostics
• Integrated web server: diagnostics for the Gateways and the AS-i circuits
over Ethernet possible with no additional software
• GSD configuration files already stored in the web server
• Earth fault monitor distinguishes between AS-i cable and sensor cable
• Current from both AS-i circuits in the "1 Gateway, 1 power supply for 2 AS-i
circuits" version can now be read directly on the unit
• Self-resetting fuses in the "1 Gateway, 1 power supply for 2 AS-i circuits" ver-
sion
• Device temperature display
• AS-i Power24V capable
• Interfaces for virtually every bus system and Ethernet solution
4.4 AS-i specification 3.0
The AS-i 3.0 devices already fulfil the AS-i specification 3.0.
The previous specifications (2.1 and 2.0) are supported as well.
Advanced Diagnostics
Diagnostics, which go far beyond the standard diagnostics facilitate the simple
detection of the occasionally occurring configuration errors and further irritations
towards the AS-i communication. So in case of an error the down time of ma-
chines can be minimized or you can initiate preventive maintenance.
Commissioning and monitoring
Commissioning, debugging and setting up of the AS-i parameters can also be ac-
complished with the use of push-buttons on the frontside of the gateway, the dis-
play and the LEDs. It is also possible to do the configuration with the software
"AS-i Control Tools".
Information!
See also section <Functions of the new generation of AS-i Gateways> for further infor-
mation.
AS-i 3.0 PROFIBUS Gateway in Stainless Steel
Specifications
26.9.2013
11
5. Specifications
5.1 Technical data
The technical data are placed in the data sheet. Please view the current version
on the web page: http://www.pepperl-fuchs.com.
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AS-i 3.0 PROFIBUS Gateway in Stainless Steel
Installation
6. Installation
6.1 Dimensions
6.2 Connections
55
75 120
7
76
10
10
AWG 24 ... 12
0,2 ... 2,5 mm2
0,2 ... 2,5 mm2
AS-i 3.0 PROFIBUS Gateway in Stainless Steel
Installation
26.9.2013
13
6.3 Installing in the control cabinet
The AS-i/Gateway is installed in the control cabinet on 35mm DIN rails per DIN
EN 50 022.
To install, place the unit on the upper edge of the DIN rail and then snap in the
lower edge.
6.4 Removing
To remove, press the holding clamps [2] down using a screwdriver [1], press the
unit firmly against the upper rail guide and lift out.
Information!
The enclosure of the AS-i/Gateway is made of stainless steel. The unit is also suitable
for exposed wall mounting.
+-
+-+-
[1]
[2]
1
2
3
+-
+-+-
26.9.2013
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AS-i 3.0 PROFIBUS Gateway in Stainless Steel
Installation
6.5 Inbetriebnahme
6.5.1 Wechsel in erweiterten Modus
6.5.2 Einstellen der PROFIBUS-DP-Adresse 14
OK
ESC
klassische Anzeige
Menüaufbau siehe Zusatzblatt
LCD
.12A
UNKNOWN SLAVE
LCD
PROFIBUS
QUICK SETUP
SETUP
SLAVE ADR TOOL
erweiterter Anzeigemodus
LCD
PROFIBUS
OK
QUICK SETUP
ASI SAFETY
OK
LCD
PROFIBUS ADDRESS
PROFIBUS STATUS
LCD
PROFIBUS ADDRESS
OLD ADDRESS 3
2x ↓
OK
NEW ADDRESS 000
LCD
PROFIBUS ADDRESS
OLD ADDRESS 3
NEW ADDRESS 000
AS-i 3.0 PROFIBUS Gateway in Stainless Steel
Installation
26.9.2013
15
6.6 AS-i Slaves anschließen
LCD
PROFIBUS
QUICK SETUP
SETUP
Das Gerät ist werkseitig auf Adresse 3 eingestellt.
LCD
PROFIBUS ADDRESS
OLD ADDRESS 14
2x ESC
NEW ADDRESS 000
2x ESC
2x OK ↑OK
LCD
PROFIBUS ADDRESS
OLD ADDRESS 3
NEW ADDRESS 010
4x ↑OK
Slave 1
AS-i
Slave 5
AS-i
LCD
0.5s
Slave 1
AS-i
Slave 5
AS-i
AS-i prj mode
Config error
prg enable
AS-i active
U AS-i
Profibus
Power
AS-i prj mode
Config error
prg enable
AS-i active
U AS-i
Profibus
Power
. 5
. 1
AS-i Master
LCD
. 41
SEARCHING SLAVES
AS-i Master
0.5s
0.5s
. 24
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AS-i 3.0 PROFIBUS Gateway in Stainless Steel
Installation
6.7 Fehlersuche
6.7.1 Fehlerhafte Slaves
6.7.2 Fehleranzeige (letzter Fehler)
Slave 1
AS-i
Slave 5
AS-i
Slave 24
AS-i
.1
AS-i prj mode
Config error
prg enable
AS-i active
U AS-i
Profibus
Power
.24
MISSING SLAVE
MISSING SLAVE
2s
2s
LCD
LCD
AS-i Master
Slave 1
AS-Interface
Slave 5
AS-Interface
Slave 24
AS-Interface
AS-Interface
24
LCD
set/↓
Slave 1
AS-Interface
Slave 5
AS-Interface
Slave 24
AS-Interface
AS-Interface
prj mode
Config error
prg enable
AS-i active
U AS-i
Profibus
Power
prj mode
Config error
prg enable
AS-i active
U AS-i
Profibus
Power
HOST ERROR
NO CONNECTION
AS-i Master
AS-i Master
AS-i 3.0 PROFIBUS Gateway in Stainless Steel
Installation
26.9.2013
17
6.8 Quick setup
config error
LCD
.
CONFIGURATION OK
LCD
PROFIBUS
QUICK SETUP
SETUP
SLAVE ADR TOOL
OK ↓
LCD
WARNING:
OUTPUTS MAY BE
RESET
OK ↓
OK
LCD
STORE AS-I
CONFIGURATION
STORE +RUN
LCD
STORE AS-INTERFACE
CONFIGURATION
2x ESC
OK
LCD
. 5
LCD
HOST ERROR
NO CONNECTION
OK
STORE +PRJ MODE
STORE +PRJ MODE
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AS-i 3.0 PROFIBUS Gateway in Stainless Steel
Installation
6.9 Adressierung
6.9.1 Slave 2 adressieren auf Adresse 6
LCD
. 41
SEARCHING SLAVE
OK 2x ↓
LCD
PROFIBUS
QUICK SETUP
SLAVE ADR TOOL
OK
SLAVE TEST TOOL
LCD
SLAVE ADR TOOL
CONNECT NEW SLAVE
LCD
SLAVE ADR TOOL
OLD ADDRESS 2
NEW ADDRESS 3
PRG
1x ↓
LCD
SLAVE ADR TOOL
OLD ADDRESS 2
NEW ADDRESS 6
2x ESC
LCD
. 6
UNKNOWN SLAVE
LCD
SLAVE ADR TOOL
OK
OLD ADDRESS
NEW ADDRESS
3xOK
PRG
1x ↓
LCD
SLAVE ADR TOOL
OLD ADDRESS 2
NEW ADDRESS 6
PRG
OK
Master Slave
Modul anschließen/Connect
module/Raccordez le module/
Collegare il modulo/Conecte
modulo
AS-i 3.0 PROFIBUS Gateway in Stainless Steel
Installation
26.9.2013
19
6.9.2 Austausch der Chipkarte
Die Chipkarte darf nur in spannungslosem Zustand entnommen und eingesetzt werden!
[1]
[2]
alt neu
[3]
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20
AS-i 3.0 PROFIBUS Gateway in Stainless Steel
Installation
6.9.3 Vor-Ort Parametrierung von AS-i/Gateways
CHIPCARD FOUND
DATA WILL
BE SYNCHRONIZED
Karte leer + formatiert
/Card empty + formatted/
Daten werden synchronisiert:
/Data being synchronized/
NEW CHIPCARD
WILL BE FORMATTED
DATA WILL BE
SYNCHRONIZED
Karte nicht formatiert
/Card not formatted/
Karte wird formatiert:
/Formatting card /
DATA FROM
CHIPCARD TAKEN
Daten kompatibel
(Werkskonfiguration)
/Data compatible (factory
configuration)/
Daten werden übernommen:
/Data being acepted/
CHIPCARD NOT
COMPATIBLE
Daten nicht kompatibel
/Data not compatible/
Fehlermeldung:
/Error message/ CHIPCARD AND
DATA
DIFFERENT
CARD->MASTER
MASTER->CARD
CONTINUE
Geräte+Chipdaten ungleich
(Werkskonfiguration geändert)
/Device+card data not equal
(Factory configuartion changed)
Fehlermeldung:
/Error message/
Geräte+Chipdaten gleich
/Device data+card data equal/
Keine Meldung
/No message/
Keine Aktion erforderlich
/No action required/
/Aucune action requise/
/Nessuna azione richiesta/
/Ninguna deción requrida/
Karte löschen
/Clear the card/
/Supprimer carte/
/Cancellare chipcard/
/Borrar chip/
Daten kopieren
KARTE->MASTER oder
MASTER->KARTE
Copy data CARD->MASTER
or MASTER->CARD
Copier données Carte->Maître ou
Maître-Carte
Copiare dati Chipcard->Master o
copiare dati Master->Chipcard
Copiar dates Chip->Maestro o
Maestro ->Chip
Keine Aktion erforderlich
/No action required/
/Aucune action requise/
/Nessuna azione richiesta/
/Ninguna deción requrida/
Keine Aktion erforderlich
/No action required/
/Aucune action requise/
/Nessuna azione richiesta/
/Ninguna deción requrida/
Keine Aktion erforderlich
/No action required/
/Aucune action requise/
/Nessuna azione richiesta/
/Ninguna deción requrida/
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Pepperl+Fuchs VBG-PB-K20-D-EV1 Owner's manual

Pepperl+Fuchs
Brand
Pepperl+Fuchs
Model
VBG-PB-K20-D-EV1
Category
Networking
Type
Owner's manual
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