Mitsubishi Electric 800 Series User manual

INVERTER

FR-A8NP E KIT INSTRUCTION MANUAL

A

INVERTER

Plug-in option

INSTRUCTION MANUAL

INVERTER

HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

PRE-OPERATION INSTRUCTIONS

1

INSTALLATION

2

WIRING

3

INVERTER SETTING

4

FUNCTIONS

5

PROFIBUS DEVICE DATA

6

PPO TYPE SUPPORT

SPECIFICATION

7

PPO TYPE NON-SUPPORT

SPECIFICATION

8

TROUBLESHOOTING

9

FR-A8NP E KIT

PROFIBUS-DP

communication function

IB(NA)-0600929ENG-A(2004) MEE Printed in Japan Specifications subject to change without notice.

1

Safety instructions

Thank you for choosing this Mitsubishi Electric inverter plug-in option.

This Instruction Manual provides handling information and precautions for use of this product. Incorrect handling might cause an unexpected fault. Before

using this product, read all relevant instruction manuals carefully to ensure proper use.

Please forward this Instruction Manual to the end user.

 Electric shock prevention

 Injury prevention

WARNING

 Do not remove the front cover or the wiring cover while the power of the inverter is ON, and do not run the inverter with the front cover or the

wiring cover removed. Otherwise you may access the exposed high voltage terminals or the charging part of the circuitry and get an electric

shock.

 Even if power is OFF, do not remove the front cover of the inverter except for wiring or periodic inspection as you may accidentally touch the

charged circuits and get an electric shock.

 Before wiring or inspection, check that the display of the inverter operation panel is OFF. Any person who is involved in wiring or inspection

shall wait for 10 minutes or longer after power OFF and check that there are no residual voltage using a tester or the like. The capacitor is

charged with high voltage for some time after power OFF, and it is dangerous.

 Any person who is involved in wiring or inspection of this product shall be fully competent to do the work.

 This product must be installed before wiring. Otherwise you may get an electric shock or be injured.

 Do not touch this product or handle the cables with wet hands. Doing so may cause an electric shock.

 Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Doing so may cause an electric shock.

CAUTION

 The voltage applied to each terminal must be as specified in the Instruction Manual. Otherwise an explosion or damage may occur.

 The cables must be connected to the correct terminals. Otherwise an explosion or damage may occur.

 The polarity (+ and -) must be correct. Otherwise an explosion or damage may occur.

 While power is ON or for some time after power OFF, do not touch the inverter as it will be extremely hot. Doing so may cause burns.

WARNING

Incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause only material

damage.

Do not attempt to install, operate, maintain or inspect this product until you have read this Instruction Manual and supplementary

documents carefully. Do not use this product until you have a full knowledge of this product mechanism, safety information and instructions.

In this Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".

CAUTION

Note that even the level may lead to a serious consequence depending on conditions. Be sure to follow the instructions

of both levels as they are critical to personnel safety.

CAUTION

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2

 Additional instructions

The following instructions must be also followed. If this product is handled incorrectly, it may cause unexpected fault, an injury, or an electric shock.

CAUTION

Transportation and installation

 Do not install or operate this product if it is damaged or has parts missing.

 Do not stand or place heavy objects on this product.

 Ensure the mounting orientation of this product is correct.

 Foreign conductive objects must be prevented from entering the inverter. That includes screws and metal fragments or other flammable

substance such as oil.

 If halogens (including fluorine, chlorine, bromine, and iodine) contained in fumigants for wood packages enter this product, the product may

be damaged. Prevent the entry of fumigant residuals or use an alternative method such as heat disinfection. Note that sterilization or

disinfection of wood packages should be performed before packing the product.

Test operation

 Before starting operation, confirm or adjust the parameter settings. Failure to do so may cause some machines to make unexpected

motions.

WARNING

Usage

 Do not modify this product.

 Do not remove any part which is not instructed to be removed in the Instruction Manuals. Doing so may lead to a failure or damage of this

product.

CAUTION

Usage

 As all parameters return to their initial values after Parameter clear or All parameter clear is performed, the needed parameters for operation

of the inverter and this product must be set again before the operation is started.

 To avoid damage to this product due to static electricity, static electricity in your body must be discharged before you touch this product.

Maintenance, inspection and parts replacement

 Do not carry out a megger (insulation resistance) test.

Disposal

 This product must be treated as industrial waste.

General instruction

 For clarity, illustrations in this Instruction Manual may be drawn with covers or safety guards removed. Ensure all covers and safety guards

are properly installed prior to starting operation.

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3

─ CONTENTS ─

Safety instructions 1

1 PRE-OPERATION INSTRUCTIONS 6

1.1 Unpacking and product confirmation............................................................................................................................6

1.2 Component names ..........................................................................................................................................................8

1.3 Specifications ..................................................................................................................................................................9

1.3.1 Inverter option specifications ................................................................................................................................................ 9

1.3.2 Communication specifications .............................................................................................................................................. 9

2 INSTALLATION 10

2.1 Pre-installation instructions .........................................................................................................................................10

2.2 Installation procedure ...................................................................................................................................................10

2.3 Node address switch setting ........................................................................................................................................18

3WIRING 19

3.1 Terminals........................................................................................................................................................................19

3.2 Wiring..............................................................................................................................................................................20

4 INVERTER SETTING 23

4.1 Parameter list .................................................................................................................................................................23

4.2 Operation mode setting ................................................................................................................................................24

4.2.1 Operation mode switching and communication startup mode (Pr.79, Pr.340).................................................................... 24

4.3 Operation at communication error occurrence ..........................................................................................................27

4.3.1 Operation selection at communication error occurrence (Pr.500 to Pr.502, Pr.779) .......................................................... 27

4.3.2 Fault and measures ............................................................................................................................................................ 32

4.4 Inverter reset ..................................................................................................................................................................33

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4

5 FUNCTIONS 35

5.1 Output from the inverter to the network......................................................................................................................35

5.2 Input to the inverter from the network.........................................................................................................................36

6 PROFIBUS DEVICE DATA 37

6.1 Device data (GSD file) ...................................................................................................................................................37

6.2 Slave user parameter ....................................................................................................................................................41

7 PPO TYPE SUPPORT SPECIFICATION 42

7.1 PROFIBUS profiles ........................................................................................................................................................42

7.2 ID definitions ..................................................................................................................................................................43

7.3 Buffer memory configuration .......................................................................................................................................44

7.4 Buffer memory details...................................................................................................................................................45

7.5 Outline of PNU ...............................................................................................................................................................51

7.6 PROFIBUS PNU..............................................................................................................................................................52

7.6.1 Real-time monitor................................................................................................................................................................ 52

7.6.2 Parameter clear .................................................................................................................................................................. 52

7.6.3 Operation mode read/write ................................................................................................................................................. 53

7.6.4 Set frequency read.............................................................................................................................................................. 53

7.6.5 Terminal input read ............................................................................................................................................................. 53

7.6.6 Inverter reset....................................................................................................................................................................... 53

7.6.7 Node address read ............................................................................................................................................................. 54

7.6.8 Fault history read ................................................................................................................................................................ 54

7.6.9 PNU list read....................................................................................................................................................................... 58

7.7 Standard parameters.....................................................................................................................................................59

7.8 PROFIBUS-DP communication function setting ........................................................................................................61

7.8.1 Torque command / torque limit via PROFIBUS communication (Pr.804) ........................................................................... 61

7.8.2 Frequency command with sign (Pr.541) ............................................................................................................................. 62

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5

8 PPO TYPE NON-SUPPORT SPECIFICATION 63

8.1 PROFIBUS profiles ........................................................................................................................................................63

8.2 ID definitions ..................................................................................................................................................................64

8.3 Buffer memory configuration .......................................................................................................................................65

8.4 Buffer memory details...................................................................................................................................................66

8.5 Outline of PNU ...............................................................................................................................................................70

8.6 PROFIBUS PNU (module type A5NP) ..........................................................................................................................70

8.6.1 Real-time monitor area (IND = H0000 (IND = H00, PP = H00)) ......................................................................................... 70

8.6.2 System environment variable (sev) area (IND = H01PP (IND = H01, PP = H00, H01)) ..................................................... 71

8.7 Standard parameters.....................................................................................................................................................74

8.7.1 Normal parameter area (IND = H0200 (IND = H02, PP = H00))......................................................................................... 74

8.7.2 Pr.900 to calibration parameter (frequency) area (IND = H0300 (IND = H03, PP = H00)) ................................................. 75

8.7.3 Pr.900 to calibration parameter (%) area (IND = H0400 (IND = H04, PP = H00)).............................................................. 76

9 TROUBLESHOOTING 77

APPENDIX 79

Appendix 1 Instructions for compliance with the EU Directives ....................................................................................79

Appendix 2 Instructions for EAC .......................................................................................................................................80

Appendix 3 Restricted Use of Hazardous Substances in Electronic and Electrical Products .....................................81

Appendix 4 Referenced Standard (Requirement of Chinese standardized law) ...........................................................82

REVISIONS 84

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6

PRE-OPERATION INSTRUCTIONS

1 PRE-OPERATION INSTRUCTIONS

1.1 Unpacking and product confirmation

Take the plug-in option out of the package, check the product name, and confirm that the product is as you ordered and intact.

This product is a plug-in option for the FR-E800 series inverter.

 Product confirmation

Check the enclosed items.

NOTE

• PROFIBUS is a trademark of PROFIBUS & PROFINET International.

Plug-in option: 1

Mounting screw (M3 × 8

mm): 2 (Refer to page 11,

13.)

Junction connector: 1

(Refer to page 11, 13.)

Option small cover: 1

(Refer to page 13.)

Front cover for plug-in

option (with lenses): 1

(Refer to page 11, 13.)

Recessed neck screw

(M3 × 7 mm): 1 (Refer to

page 11, 13.)

Straight spacer: 1 (Refer

to page 11, 13.)

L-shaped spacer: 1 (Refer

to page 11, 13.)

Hexagon spacer: 2 (Refer

to page 11, 13.)

N

O

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PRE-OPERATION INSTRUCTIONS

7

1

 SERIAL number check

The FR-A8NP can be used for the inverter models listed below with the following SERIAL number or later. Check the SERIAL

number indicated on the inverter rating plate or package.

Rating plate example

Model Country of origin indication SERIAL number

FR-E820-0008(0.1K) to 0330(7.5K)

FR-E840-0016(0.4K) to 0170(7.5K)

FR-E860-0017(0.75K) to 0120(7.5K)

FR-E820S-0008(0.1K) to 0110(2.2K)

MADE in Japan  205  or later

The SERIAL consists of two symbols, three

characters indicating the production year and month,

and six characters indicating the control number.

The last two digits of the production year is indicated

as the Year, and the Month is indicated by 1 to 9, X

(October), Y (November), or Z (December).

□□ ○○ ○ ○○○○○○

Symbol Year Month Control number

SERIAL

number

Country

of origin

,1387;;;;;

02'(/)5(.

287387;;;;;

6(5,$/;;;;;;;;;;;

0$'(,1;;;;;

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8

PRE-OPERATION INSTRUCTIONS

1.2 Component names

Symbol Name Description Refer to page

a Mounting hole Fixes the option to the inverter with screws, or installs spacers. 10

b Terminal block Connect the communication cable. 22

c Operation status (LED)

ON/OFF indicator of the LED indicates inverter operation status.

OFF: Inverter power OFF

Red (ON): A communication error with the master occurred

Green (ON): During communication with the master



d Node address switch Set the inverter address within the range of H00 to H7D. 18

e Switch for manufacturer setting

Switch for manufacturer setting. Do not change from the initially-set status

(OFF ).



f Connector Connect to the inverter option connector. 10

Front view

Rear view

(b)

(e)

(c)

(f)

X1

N

O

(a)

(d)

0

F

E

D

C

B

A

9

8

7

6

5

4

3

2

1

0

F

E

D

C

B

A

9

8

7

6

5

4

3

2

1

Pin assignment

D+

D-

V-

D-

CNTR

FG

V+

D+

D-

D+

V-

FG

SW3

SW1

X16

SW2

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PRE-OPERATION INSTRUCTIONS

9

1

1.3 Specifications

1.3.1 Inverter option specifications

1.3.2 Communication specifications

Item Description

Type Inverter plug-in option type

Number of nodes occupied One inverter occupies one node.

Connection cable Cable which supports 12.0 Mbps communication (EIA-485 (RS-485) standard)

Wiring length Communication speed

1200 m or less 9600 bps, 19.2 Kbps, 93.75 Kbps

600 m or less 187.5 Kbps

200 m or less 500 Kbps, 1.5 Mbps

100 m or less 3.0 Mbps, 6.0 Mbps, 12.0 Mbps

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10

INSTALLATION

2 INSTALLATION

2.1 Pre-installation instructions

Check that the inverter's input power and the control circuit power are both OFF.

2.2 Installation procedure

 Installing the option

The FR-E800 series inverter has only one plug-in option connector.

NOTE

• When installing the plug-in option, prevent cables being caught between parts. Otherwise the inverter and the option may be

damaged.

CAUTION

• Do not install or remove this product while the inverter power is ON. Doing so may damage the inverter or this product.

• To avoid damage due to static electricity, static electricity in your body must be discharged before you touch this product.

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INSTALLATION

11

2

 For the FR-E820-0175(3.7K) or lower, FR-E840-0170(7.5K) or lower, and FR-E860-0120(7.5K) or lower

1. Remove the inverter front cover. (Refer to the FR-E800 Instruction Manual (Connection) for instructions to remove the

cover.)

2. Use a nipper or the like to cut off the bottom of the front cover for plug-in option.

3. Fit the L-shaped spacer, straight spacer, and junction connector to the plug-in option as shown in the figure on the page

12. Fit the junction connector to the guide of the connector of the plug-in option, and insert the junction connector as far

as it goes. Fit the L-shaped spacer to the plug-in option so that the lower edge of the option placed on the ridge of the

spacer.

Ensure no burr is left.

2. Front cover for plug-in option

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12

INSTALLATION

4. Remove the body screws of the inverter, then install the hexagon spacers to the inverter (tightening torque 0.33 to 0.40

N·m).

5. Fit the junction connector, which has been connected to the plug-in option, to the guide of the option connector on the

inverter, and insert the junction connector as far as it goes.

6. Fasten this product to the inverter using the two mounting screws through the holes on either side (tightening torque 0.33

to 0.40 N·m). If the connector is not inserted deep enough, the screws cannot be tightened properly. Check the

connector.

7. Connect cables to the terminal block of the plug-in option. (Refer to page 19 for the wiring.)

8. After wiring of the plug-in option has been completed, mount the front cover for the plug-in option to the inverter.

3. Straight spacer

3. L-shaped spacer

4. Hexagon spacer

3. Junction connector

5. Plug-in option

6. Mounting screw

6. Mounting

screw

8. Recessed

neck screw

8. Front cover for plug-in option

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INSTALLATION

13

2

 For the FR-E820-0240(5.5K) or higher

1. Remove the upper front cover and the lower front cover from the inverter. (Refer to the FR-E800 Instruction Manual

(Connection) for instructions to remove the covers.)

2. Use a nipper or the like to cut off the dummy cover of the lower front cover in order to install the option small cover.

3. Use a nipper or the like to cut off the bottom of the front cover for plug-in option. (For details, refer to page 11.)

4. Fit the L-shaped spacer, straight spacer, and junction connector to the plug-in option as shown in the figure on the page

15. Fit the junction connector to the guide of the connector of the plug-in option, and insert the junction connector as far

as it goes. Fit the L-shaped spacer to the plug-in option so that the lower edge of the option placed on the ridge of the

spacer.

Ensure no burr is left.

Lower front cover

Upper front cover

Dummy cover

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14

INSTALLATION

5. Remove the body screws of the inverter, then install the hexagon spacers to the inverter (tightening torque 0.33 to 0.40

N·m).

6. Fit the junction connector, which has been connected to the plug-in option, to the guide of the option connector on the

inverter, and insert the junction connector as far as it goes.

7. Fasten this product to the inverter using the two mounting screws through the holes on either side (tightening torque 0.33

to 0.40 N·m). If the connector is not inserted deep enough, the screws cannot be tightened properly. Check the

connector.

8. Connect cables to the terminal block of the plug-in option. (Refer to page 19 for the wiring.)

9. After wiring of the plug-in option has been completed, mount the front cover for the plug-in option to the inverter.

10. Install the option small cover to the front cover for plug-in option by inserting the small cover into the front cover and slide

it toward the rear of the inverter.

10. Option small cover

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INSTALLATION

15

2

11. Install the lower front cover to the inverter.

10. Front cover for

plug-in option

10. Option small cover

11. Lower front cover

4. Straight

spacer

5. Hexagon spacer

7. Mounting

screw

7. Mounting screw

4. Junction connector

4. L-shaped spacer

6. Plug-in option

9. Recessed

neck screw

Drawing at completion of installation

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16

INSTALLATION

 Insertion positions for screws and spacers

Mounting screw

Insertion positions for screws and spacers

L-shaped spacer

Straight spacer

Connector

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INSTALLATION

17

2

NOTE

• When the junction connector is installed to the plug-in option, the option is fixed with the hooks of the connector. The

junction connector cannot be removed from the plug-in option.

• When removing the front cover for plug-in option from the inverter, note that the recessed neck screw cannot be removed

from the front cover for plug-in option.

• When installing/removing the plug-in option, hold the sides of the option. Do not press on the parts on the option circuit

board. Stress applied to the parts by pressing, etc. may cause a failure.

• Be careful not to drop mounting screws during the installation or removal of the plug-in option.

• When the inverter cannot recognize the option due to improper installation or any other reason, the protective function (E.1)

is activated and the inverter cannot be operated.

• When removing the plug-in option, remove the two screws on either side, and, then pull it straight out. Pressure applied to

the option connector and to the option board may break the option.

Mounted position Fault indication

Option connector

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18

INSTALLATION

2.3 Node address switch setting

Set the node address between "H00" and "H7D" using the node address switches on the FR-A8NP board. (Refer to page 8.)

The setting is applied at the next power-ON.

Set the arrow (

) of the corresponding switches to a number or an alphabet to set a desired address.

• Setting example

NOTE

• Set the inverter node address before switching ON the inverter and do not change the setting while power is ON. Otherwise

you may get an electric shock.

• Set the node address switch to the switch number (alphabet) position correctly. If the switch is set between numbers, normal

data communication cannot be established.

• When the node address switches are set to any of H7E to HFF, the node address is recognized as H7D.

• The node addresses, H00, H01, H02, H7C, and H7D, may not be available for some master modules.

• You cannot set the same node address to other devices on the network. (Doing so disables proper communication.)

Node address 1 Node address 38 (H26)

Set the "" of X16 (SW3) to "0" and the "" of X1

(SW2) to "1".

Set the "" of X16 (SW3) to "2" and the "" of X1

(SW2) to "6".

0

1

2

3

4

5

6

7

8

9

A

B

C

D

E

F

0

1

2

3

4

5

6

7

8

9

A

B

C

D

E

F

Good

example

Bad

example

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WIRING

19

3

3 WIRING

3.1 Terminals

*1 When connecting a terminating resistor, connect the terminating resistor to these terminals. (Refer to page 22.)

*2 It may not be necessary depending on the master used.

Terminal no. Terminal name Definition

1-A

V+ (VP)

*1

Voltage output (approx. 5 V to V-)

1-B D+ (RXD/TXD-P) Sends and receives PROFIBUS signal+ (B-line)

2-A

D+ (RXD/TXD-P)

*1

Sends and receives PROFIBUS signal+ (B-line)

2-B D- (RXD/TXD-N) Sends and receives PROFIBUS signal- (A-line)

3-A

D- (RXD/TXD-N)

*1

Sends and receives PROFIBUS signal- (A-line)

3-B V- (DGND) GND of D+/D-

4-A

D+ (RXD/TXD-P)

*1

(To connect a terminating resistor)

4-B

D- (RXD/TXD-N)

*1

(To connect a terminating resistor)

5-A

V- (DGND)

*1

GND of D+/D-

5-B

CNTR

*2

Control signal (sending request from the inverter)

6-A FG (Connected to the earth of the inverter unit)

6-B FG (Connected to the earth of the inverter unit)

D+ D- V- D-

CNTR

FG

V+

D+ D-

D+

V-

FG

123 456A

1234

5

6

B

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