Grizzly Power Roller G5770 User manual

Brand: Grizzly

Model: Power Roller G5770

Type: User manual

This manual is also suitable for

G5770

MODEL G5770

36" SLIP ROLL 22 GAUGE

OWNER'S MANUAL



WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.



4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP

OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT

&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS

MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION

ELECTROCUTIONORDEATH

4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS

SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER

INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE

AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY

ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG

RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT

4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE

FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE

3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND

OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE

OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE

HARM3OMEEXAMPLESOFTHESECHEMICALSARE

s ,EADFROMLEADBASEDPAINTS

s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS

s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER

9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU

DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS

7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP

MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER

OUTMICROSCOPICPARTICLES

INTRODUCTION ............................................................................................................................... 2

 

 

 

 

 

SECTION 1: SAFETY ....................................................................................................................... 5

 

 

SECTION 2: SETUP ......................................................................................................................... 8

 

 

 

 

 

 

 

 

 

SECTION 3: OPERATIONS ........................................................................................................... 13

 

 

 

 

 

 

 

 

SECTION 4: ACCESSORIES ......................................................................................................... 21

SECTION 5: MAINTENANCE......................................................................................................... 23

 

 

 

 

SECTION 6: SERVICE ................................................................................................................... 24

 

 

 

WARRANTY AND RETURNS ........................................................................................................ 29

Table of Contents





INTRODUCTION

Foreword



        

     

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       



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Functional Overview

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Figure 1. 

Identification List (Figures 1 and 2)

A. 

B. 

C. 

D. 

E. 

F. 

G. 

H. 

I. 

Identification

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Sample Illustration (Figure 2)

      

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

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Figure 2. Sample illustration.

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Design Type ....................................................................................................Bench Model

Overall Dimensions:

Height (with Handle in Center Position) ................................................................13

⁄2''

Overall Depth............................................................................................................17''

Overall Length ..........................................................................................................49''

Overall Height ..........................................................................................................15''

Shipping Weight ..............................................................................................280 Lbs.

Crate Size ............................................................................53" L x 17

⁄2" W x 21

⁄2" H

Footprint ......................................................................................................42" x 10

⁄2"

Capacities:

Minimum Roll Diameter ..............................................................................................2''

Maximum Gage ..................................................................................22 ga. Mild Steel

Wire Sizes ..................................................................................................

⁄16'',

⁄4'',

⁄16''

Max. Capacity ..........................................................................................................36"

Construction:

Rollers ......................................................................................Precision Ground Steel

Frame ......................................................................................................Welded Steel

Head and Tail Supports ..................................................................................Cast Iron

Features:

..............................................................................................Quick Release Top Roller

................................................................................................Hardened Steel Gearing

Specifications, while deemed accurate, are not guaranteed.

Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

GRIZZLY MODEL G5770 36" SLIP ROLL

MACHINE DATA

SHEET

REVISED 9/99

1796986555

Form#197D

Machine Data Sheet

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Safety Instructions for Machinery

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ldg`e^ZXZid`^X`WVX`#

 !,7!93 ,/#+ -/"),% "!3%3

)& 53%$ "%&/2% /0%2!4).'

-!#().%29#

#%24!). $534 -!9 "% (!:!2$/53

id i]Z gZhe^gVidgn hnhiZbh d[ eZdeaZ VcY

Vc^bVah!ZheZX^Vaan[^cZYjhi#7ZVlVgZd[

i]Z ineZ d[ Yjhi ndj VgZ ZmedhZY id VcY

ValVnhlZVgVgZhe^gVidgYZh^\cZYid[^aiZg

i]ViineZd[Yjhi#





Additional Safety for Slip Rolls

No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your

individual working conditions. Use this and

other machinery with caution and respect.

Failure to do so could result in serious per-

sonal injury, damage to equipment, or poor

work results.

Like all machinery there is potential danger

when operating this machine. Accidents are

frequently caused by lack of familiarity or

failure to pay attention. Use this machine

with respect and caution to lessen the pos-

sibility of operator injury. If normal safety

precautions are overlooked or ignored, seri-

ous personal injury may occur.

4. CRUSHING HAZARD   



     

     



5. EXPERIENCING DIFFICULTIES. 

     



     



1. METAL EDGES   



       



2. HAND PROTECTION



3. PINCHING HAZARD    







Wear safety glasses dur-

ing the entire setup pro-

cess!

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Setup Safety

SECTION 2: SETUP

      

       



Description Qty

 

  

 

  

 

  

Items Needed for

Setup

      

    

        

please imme-

diately call Customer Service at (570) 546-9663

for advice.



       

Otherwise, filing a freight claim can be difficult.





Unpacking

This machine and its com-

ponents are very heavy.

Get lifting help or use

power lifting equipment

such as a forklift to move

heavy items.





Inventory







Note: If you can't find an item on this list, check

the mounting location on the machine or examine

the packaging materials carefully. Occasionally

we pre-install certain components for shipping

purposes.

Box 1: (Figure 3) Qty

A.  

B.  

C.  

D.  

Figure 3. 

       



















Hardware Recognition Chart





Floor Load

Machine Data Sheet

     

     

      



Placement Location

      



       



Figure 5



Children and visitors may be

seriously injured if unsuper-

vised around this machine.

Lock entrances to the shop

or disable start switch or

power connection to prevent

unsupervised use.

Site Considerations

Figure 5.

       



      

    Figure 4  

For opti-

mum performance from your machine, clean

all moving parts or sliding contact surfaces.

     







Clean Up

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. DO

NOT use these products

to clean the machinery.

Many cleaning solvents

are toxic if inhaled.

Minimize your risk by only

using these products in a

well ventilated area.

G2544—Solvent Cleaner & Degreaser

       



Figure 4. 











Assembly



  



To assemble your machine:

1. 

Figure 6

Mounting

       





      



      

        



-ACHINE"ASE

7ORKBENCH

7dai

;aViLVh]Zg

AdX`LVh]Zg

=ZmCji

Figure 8.

-ACHINE"ASE

7ORKBENCH

AV\HXgZl

;aViLVh]Zg

Figure 9.

       





Figure 6. 

2. 



 

Figure

7





Figure 7. 











Figure 10.

SECTION 3: OPERATIONS

Damage to your eyes, hands and feet could

result from using this machine without prop-

er protective gear. Always wear safety glass-

es, leather gloves, and steel toe footwear

when operating this machine.

NOTICE

If you have never used this type of machine

or equipment before, WE STRONGLY REC-

OMMEND that you read books, trade maga-

zines, or get formal training before begin-

ning any projects. Regardless of the con-

tent in this section, Grizzly Industrial will

not be held liable for accidents caused by

lack of training.

Operation Safety

Basic Controls





Thickness Adjust Knob: 



Radius Adjust Knob: 



Top Roller Lift Lever: 



Crank:      



Top Roller Release Lever:    



Upper Bushing Assembly:   

























Flat Rolling

       

         

      

       



Preparation



        



To prepare the slip roll for use:

1.       









      

Figure 11

88L

Figure 11.

88L

Figure 12.

2.        





Figure 12

Figure 13.

To flat roll a workpiece:

1. 

Figure 13





        

       



The main rollers of this

machine present a pinch-

ing hazard. Make sure no

body part or clothing is

near the area between the

rollers. Failure to follow this

warning may result in fin-

gers, hair, or clothing being

pulled into the machine,

causing personal injury.





Creating Bends

      



Note:The method for creating a specific radius is

a trial-and-error process. Due to the many varia-

tions among metal workpieces, no single position-

ing will create the same curve on all materials. We

recommend using scrap pieces the same dimen-

sions and material as your final workpiece until the

desired curve is achieved.

Figure 16.

To create a bend in a workpiece:

1.       

 Figure 16

       

       



      



2.      











      

       

Figure 14

Figure 14.





Figure 15.

3.        

      

Figure 15







4. 

Steps 23



 Note: Since the rear roller on the Model

G5770 does not lower completely out of the

path of the workpiece, a slight bend may

be created. Flipping the workpiece between

passes minimizes the bending effect.

The main rollers of this

machine present a pinch-

ing hazard. Make sure no

body part or clothing is

near the area between the

rollers. Failure to follow this

warning may result in fin-

gers, hair, or clothing being

pulled into the machine,

causing personal injury.





3.         



Figure 18      

       







Figure 18.

2. 

   

Figure 17

Figure 17.

4.       

      

      

Figure 19

This machine poses a crushing hazard if

workpieces are not properly supported

when exiting the rollers. If necessary, get

assistance to support the workpiece. Make

sure all helpers are wearing safety glasses,

leather gloves, and steel toed footwear

when assisting in the use of this machine.

Figure 19.

Depending on the size and shape of your

workpiece, you may need assistance to sup-

port the workpiece as it exits the machine.

Failure to adequately support the workpiece

may result in the workpiece falling, causing

injuries.





Creating Cylinders











  

C=πD

  

  

π



Example:





 π

 3.1426"

 18.852"

        



         







Figure 20

&-#-*'8^gXjb[ZgZcXZ

Ldg`e^ZXZ

+9^V#

82ð9

82(#&)'m+

82&-#-*'

Figure 20. Calculating circumference example.

  



Note:The method for creating a specific radius is

a trial-and-error process. Due to the many varia-

tions among metal workpieces, no single position-

ing will create the same curve on all materials. We

recommend using scrap pieces the same dimen-

sions and material as your final workpiece until the

desired curve is achieved.

To create a cylinder:

1. 

Figure 21





        



Figure 21.





3.         



Figure 22      

       







 Note:  err on the side of making the

radius too large rather than too small. It is

easy to decrease the radius but very difficult

to increase the radius later.

Figure 22.

2. 





4.       

      

      

Figure 23

Figure 23.

Figure 24.

Figure 25.

5. 

       



Figures 24  25

Depending on the size and shape of your

workpiece, you may need assistance to sup-

port the workpiece as it exits the machine.

Failure to adequately support the workpiece

may result in the workpiece falling, causing

crushing injuries.

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Grizzly Power Roller G5770 User manual

Brand: Grizzly

Model: Power Roller G5770

Type: User manual

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Grizzly Power Roller G5770 User manual

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