Grizzly G0659 User manual

MODEL G0659

9" x 14" VERTICAL

METAL-CUTTING BANDSAW

OWNER'S MANUAL



WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.



4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP

OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT

&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS

MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION

ELECTROCUTIONORDEATH

4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS

SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER

INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE

AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY

ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG

RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT

4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE

FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE

3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND

OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE

OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE

HARM3OMEEXAMPLESOFTHESECHEMICALSARE

s ,EADFROMLEADBASEDPAINTS

s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS

s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER

9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU

DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS

7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP

MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER

OUTMICROSCOPICPARTICLES

Table of Contents

INTRODUCTION ............................................... 2

 

 

 

 

 

SECTION 1: SAFETY ....................................... 6

 



 

SECTION 2: CIRCUIT REQUIREMENTS ........ 9

 

SECTION 3: SETUP ....................................... 10

 

 

 

 

 

 

 

 

 

 

 

 

SECTION 4: OPERATIONS ........................... 16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SECTION 5: ACCESSORIES ......................... 34

SECTION 6: MAINTENANCE ......................... 35

 

 

 

 

 

SECTION 7: SERVICE ................................... 37

 

 

 

 

 

 

 

 

 

 



 

 

 

 

 

 

 

WARRANTY AND RETURNS ........................ 57





INTRODUCTION

Foreword



     







      



    

      



      







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





  











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











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

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Functional Overview



       







        





       

       





        

       





       

         

        

     



















A. 

B. 

C. 

D. 

E. 

F. 

G.  

H. 

I. 

J. 

K. 

L. 

M. 

N. 

O. 

P. 

Identification





































MODEL G0659

9" X 14" VERTICAL METAL CUTTING BANDSAW

8jhidbZgHZgk^XZ/*,%*)+".++(IdDgYZg8Vaa/-%%*'("),,,;Vm/-%%)(-"*.%&

MACHINE DATA

SHEET

Product Dimensions:

LZ^\]i########################################################################################################################################################################### **%aWh#

AZc\i]$L^Yi]$=Z^\]i##########################################################################################################################################)+m((m+,

;ddiEg^ciAZc\i]$L^Yi]########################################################################################################################################## ((

¿'m'+

Shipping Dimensions:

IneZ########################################################################################################################################################################### LddYHaVi

8dciZci########################################################################################################################################################################## BVX]^cZ

LZ^\]i############################################################################################################################################################################ +&+aWh#

AZc\i]$L^Yi]$=Z^\]i################################################################################################################################### ))

¿'m-(

¿)m,&

(

¿)

Electrical:

Hl^iX]################################################################################################################################################################ DC$D;;Hl^iX]

Hl^iX]KdaiV\Z################################################################################################################################################################### ''%K

8dgYAZc\i]##########################################################################################################################################################################+[i#

8dgY<Vj\Z#################################################################################################################################################################&)\Vj\Z

GZXdbbZcYZY8^gXj^iH^oZ################################################################################################################################################# &*6

>cXajYZYEaj\######################################################################################################################################################################### Cd

Motor:

IneZ######################################################################################################################################### I:;88VeVX^idgHiVgi>cYjXi^dc

=dghZedlZg#########################################################################################################################################################################&=E

KdaiV\Z############################################################################################################################################################################### ''%K

E]VhZ#################################################################################################################################################################### H^c\aZ"E]VhZ

6beh###################################################################################################################################################################################### -6

HeZZY#########################################################################################################################################################################&,'*GEB

8nXaZ################################################################################################################################################################################# +%=o

CjbWZgD[HeZZYh###################################################################################################################################################################&

EdlZgIgVch[Zg####################################################################################################################################################### K"7Zai9g^kZ

7ZVg^c\h###############################################################################################################################################H]^ZaYZYVcYAjWg^XViZY

Main Specifications:

Operation Information

CjbWZgd[7aVYZHeZZYh################################################################################################################################################)

7aVYZHeZZYh###############################################################################################################################,%!&)%!'-%!*-%;EB

7aVYZL^Yi]GVc\Z################################################################################################################################################# ¶&

7aVYZAZc\i]############################################################################################################################################################# &'%

L]ZZa9^VbZiZg########################################################################################################################################################### &)

Machine Data Sheet

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Main Specifications (continued):

Cutting Capacity

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Safety Instructions for Machinery

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MANUALUSESASERIESOFSYMBOLSANDSIGNALWORDSINTENDEDTOCONVEYTHELEVELOFIMPORTANCE

OFTHESAFETYMESSAGES4HEPROGRESSIONOFSYMBOLSISDESCRIBEDBELOW2EMEMBERTHATSAFETY

MESSAGESBYTHEMSELVESDONOTELIMINATEDANGERANDARENOTASUBSTITUTEFORPROPERACCIDENT

PREVENTIONMEASURES

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Safety Instructions for Metal Cutting

Bandsaws

5. FIRE HAZARD.   









6. ENTANGLEMENT HAZARDS. 

     



     

       



7. MAINTENANCE/SERVICE. 

     

    OFF   

      



8. HOT SURFACES.    

     

      



9. EXPERIENCING DIFFICULTY.   

     

     





1. BLADE CONDITION.    





     

      



2. BLADE REPLACEMENT.   

      

      

      

   



3. WORKPIECE HANDLING. 









4. CUTTING FLUID SAFETY.  

    

    

    



     



No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your

individual working conditions. Use this and

other machinery with caution and respect.

Failure to do so could result in serious per-

sonal injury, damage to equipment, or poor

work results.

Like all machinery there is potential danger

when operating this machine. Accidents are

frequently caused by lack of familiarity or

failure to pay attention. Use this machine

with respect and caution to lessen the pos-

sibility of operator injury. If normal safety

precautions are overlooked or ignored, seri-

ous personal injury may occur.





SECTION 2: CIRCUIT REQUIREMENTS

Extension Cords













          



       



 



Serious personal injury could occur if you

connect the machine to the power source

before you have completed the set up pro-

cess. DO NOT connect the machine to the

power source until instructed to do so.

220V Single-Phase

Grounding

       







      





Amperage Draw

      





Power Supply Circuit Requirements

      

       



        

     

       If

you are unsure about the wiring codes in your

area or you plan to connect your machine to a

shared circuit, consult a qualified electrician.

 

Plug/Receptacle Type

 

Electrocution or fire could

result if this machine is

not grounded correctly or

if your electrical config-

uration does not comply

with all applicable codes.

Ensure compliance by

checking with a qualified

electrician!

Figure 1.





Wear safety glasses dur-

ing the entire set up pro-

cess!

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

SECTION 3: SETUP

The Model G0659 is a

heavy machine. DO NOT

over-exert yourself while

unpacking or moving

your machine—get assis-

tance.

Setup Safety

     

       

       

please immediately call Customer Service at

(570) 546-9663for advice.



       

Otherwise, filing a freight claim can be difficult.



       



Unpacking





Main Components: (Figure 2) Qty

A.  

B.  

C.  

D.  

E.  

F.  

G. 



 

H. 



 

I. 







 

J.  

K. 

       







Inventory

NOTICE

Some components on the inventory list may

arrive pre-installed on the machine. Check

these locations before assuming that any

items from the inventory list are missing.

Figure 2.























Floor Load

Machine Data Sheet

     

     

      



Placement Location

     



       



Figure 4



Children and visitors may be

seriously injured if unsuper-

vised. Lock all entrances to

the shop when you are away.

DO NOT allow unsupervised

children or visitors in your

shop at any time!

Site Considerations

Figure 4.





       



       

Figure 3

For

optimum performance from your machine,

clean all moving parts or sliding contact sur-

faces.     



     





Clean Up

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. DO

NOT use these products

to clean the machinery.

Many cleaning solvents

are toxic if inhaled.

Minimize your risk by only

using these products in a

well ventilated area.

G2544—Solvent Cleaner & Degreaser

       



Figure 3. 







Moving & Placing

This bandsaw is a heavy

machine. Serious per-

sonal injury may occur if

safe moving methods are

not used. To be safe, get

assistance and use power

equipment rated for over

750 lbs. to move the ship-

ping crate and remove the

machine from the crate.

To lift and move the bandsaw:

1.       



2. 

Figure 5

Figure 5.

Leveling Machine

Tools Needed: Qty

 

 







To level the machine:

1. 



Figure 6

2.         





      





3.        

       



4. 



5. 

    



6. 





Figure 6.









     



   





Bolting to Concrete Floors

     Figure 7  



       







Mounting to Shop

Floor

NOTICE

Anchor studs are stronger and more perma-

nent alternatives to lag bolts; however, they

will stick out of the floor, which may cause

a tripping hazard if you decide to move your

machine.

NOTICE

We strongly recommend securing your

machine to the floor if it is hardwired to the

power source. Consult with your electrician

to ensure compliance with local codes.

Figure7







Removing Shipping

Bracket

Tools Needed: Qty





 





       



To remove the shipping bracket:

1.       

Figure 8

Figure 8.

2.       



      

      







Assembly

To assemble the bandsaw:

1. 

Figure

9

Figure 9.

2.    



        

       

Figure 10

3.      



Figure 11

Figure 10.

4.        

Figure 12











Figure 11.







Figure 12.











Test Run



         









        



     

TroubleshootingPage 37





To test run the machine:

1. 





2.   



3. 

4. 

       

        





    

      





     

    





5. OFF

6.   Recommended Adjustments



     





       



      



    

OPERATIONS 

Page 16

Factory adjustments that should be verified:

1. Page 21

2. Page 27

3. Page 39

4. Page 40

Recommended

Adjustments





SECTION 4: OPERATIONS

Loose hair and cloth-

ing could get caught in

machinery and cause seri-

ous personal injury. Keep

loose clothing and long

hair away from moving

machinery.

Operation Safety

NOTICE

If you have never used this type of machine

or equipment before, WE STRONGLY REC-

OMMEND that you read books, trade maga-

zines, or get formal training before begin-

ning any projects. Regardless of the con-

tent in this section, Grizzly Industrial will

not be held liable for accidents caused by

lack of training.

Basic Controls





Saw Release Knob: 

         

    



Feed Rate Adjust Knob: 



Bandsaw Start/Stop Switch: ON

OFF

Damage to your eyes and lungs could result

from using this machine without proper pro-

tective gear. Always wear safety glasses and

a respirator when operating this machine.

The bandsaw blade is

sharp and can easily cut

your hand or fingers.

Always disconnect the

power and wear heavy

leather gloves when

making adjustments to

or near the blade.

Figure 13.









ELECTROCUTION HAZARD

This bandsaw is not designed to be used

with water soluble cutting fluid or coolant.

If needed, use a small amount of oil-based

lubricant.





C-Clamp Vise: 



Stop Clamp:    

   



Saw Release Lever:     



Feed Pressure Counterweight:  



Counterweight Lock Knob:   



Figure 14.







Figure 15.









Blade Tension Handle:    



Work Lamp:

Blade Guide:     





Upper Wheel Tracking Adjustment: 

Page 29

Blade Post Lock Knob: 



Figure 17.









Figure 16.













Angle Adjustments

1.         

       





Figure 18

C-Clamp Vise installation

1.        



 Figure 19.

Figure 18.









2. 

   



Clamp Vise

2. 

       



Note:When clamping workpieces at angles,

it may be necessary to position the clamp on

the other side of the vise to avoid interfering

with the blade travel.

C-Clamp Vise Removal

1. 

       

Figure 20

Figure 19.





2.        

 



Figure 20.













Grizzly G0659 User manual

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