Bruno CRE-2100 Installation guide

STAIRWAY ELEVATOR

www.bruno.com

1780 EXECUTIVE DR., P.O., BOX 84, OCONOMOWOC, WI 53066 USA

TEL.: (262) 567-4990 FAX: (262) 953-5501

Toll free number valid throughout the U.S. and Canada

Bruno invites your calls at: 1-800-882-8183

Technical Service

email: [email protected] Technical Service fax: 262-953-5503

CRE-2100 ELECTRA-RIDE™ III

INSTALLATION MANUAL

MAN-2100-1 UL

REVISED 08-16-2004

DEALER

This stairway elevator is

for indoor use only

in enclosed heated locations

above 35°F (2°C).

Electra-Ride™ is a trademark of Bruno Independent Living Aids, Inc.® The Electra-Ride® III, #5,967,265, is covered by

one or more U.S. Patents and/or has U.S. Patents Pending

Velcro® is a registered trademark of Velcro Industries B.V.

CRE-2100 NRUL 08-16-2004

TABLE OF CONTENTS

Regulatory Information ................................................................................................... 4

Specifications .................................................................................................................5

Introduction .................................................................................................................... 6

Packing List ...................................................................................................................7

Tools for Installation ....................................................................................................... 8

Installation ...................................................................................................................... 9-29

Preparation........................................................................................................... 9

Clamp Placement and Rail Installation................................................................. 10-12

Clamp Space Installation...................................................................................... 13

Carriage Installation.............................................................................................. 14-17

Seat Swivel Assembly........................................................................................... 18

Final Limit Ramp and Switch................................................................................ 19-20

Mounting Lead in Cable Channel......................................................................... 21

Charge Bracket Hookup....................................................................................... 21

Important Charging Notes.................................................................................... 22

First-Time Rail Lubrication.................................................................................... 23

Rail Cleaning........................................................................................................ 23

Installing the Antenna........................................................................................... 24

Mounting the Standard Call/Send Transmitter...................................................... 25

Mounting the Commercial Call/Send Transmitter................................................. 26

Testing the Call/Send Transmitter......................................................................... 27

Learning the Call/Send Transmitter...................................................................... 28

Clearning the Memory: Call/Send Transmitter...................................................... 28

Replacing the Batteries: Call/Send Transmitter.................................................... 29

Operation ....................................................................................................................... 30

Footrest Lever...................................................................................................... 30

Seat Park/Unpark and Swivel............................................................................... 30

Electrical ......................................................................................................................... 31-35

Circuit Board Diagnostics..................................................................................... 31-32

Discharged Batteries............................................................................................ 33

Circuit Breaker...................................................................................................... 34

Fuse..................................................................................................................... 34-35

Battery Charger.................................................................................................... 35

Adjustment, Speed Control ............................................................................................ 36

Maintenance ................................................................................................................... 37-39

Lubrication and Cleaning...................................................................................... 37

Vacation/Long-Term Storage................................................................................ 38

Yearly Maintenance Operations............................................................................ 39

Sample Plan and Elevation Views .................................................................................. 40

Wiring Diagram .............................................................................................................. 41

Exploded Views/Bills of Material .................................................................................... 42-66

Warranty ......................................................................................................................... 67

Sample Rail Position and Clamp Location Worksheet ................................................... 68

FCC REGULATIONS

This equipment has been tested and found to comply with the limits for a Class B digital de-

vice, pursuant to Part 15 of the FCC rules. These limits are designed to provide

reasonable protection against harmful interference in a residential installation. This equipment

generates, uses, and can radiate radio frequency energy, and if not installed and used in ac-

cordance with the instructions, may cause harmful interference to radio communications.

However, there is no guarantee that interference will not occur in a particular installation. If this

equipment does cause harmful interference to radio or television reception, which can be

determined by turning the equipment off and on, the user is encouraged to try to correct the

interference by one or more of the of the following measures:

•Reorient or relocate receiving antenna.

•Increase separation between equipment and receiver.

•Consult your dealer or an experienced radio/TV technician.

UNDERWRITERS LABORATORIES, INC. REGULATIONS:

THIS ELEVATOR INSTALLATION IS TO BE COMPLETED BY QUALIFIED

PERSONNEL ONLY

This lift is intended to be installed in accordance with the current editions of the U.S. National

Electric Code NFPA-70 and the Standard for Platform Lifts and Stairway Chairlifts, ANSI/

ASME A18.1-1999.

REGULATORY INFORMATION

CRE-2100 NRUL 08-16-2004

SPECIFICATIONS

STAIRWAY ELEVATOR SPECIFICATIONS

Weight Capacity: 350 lbs. (158 kg)

Variable Speed: 0 to 38 feet per minute (0 to 11.6 m/min)

Power Source: two (2) 12-volt sealed, maintenance-free batteries

with 24-volt continuous-duty charger

Motor: 24 VDC, 2-pole, 1.02 hp

Drive: Self-locking gearbox, rack-and-pinion drive

Control: constant pressure (armrest and 2 transmitters)

Brake: self-locking worm gear

Maximum incline: 45 degrees

Rail: steel channel with integral drive gear rack

Seat Swivel: 0, 30 and 60 degrees at top and bottom

Power Supply: 24 VDC battery charger powered by 120 V wall

Thank you for purchasing a CRE-2100 Electra-Ride III Stairway Elevator. Be sure to check

carton contents for shipping damage as soon as they are received.

Also, check the carton contents against the packing list before leaving the shop to install

the unit on site. Immediately report any discrepancies to Bruno Independent Living Aids.

Reading through the installation manual before installing this unit will enable you to install

the elevator more quickly and will help you avoid the frustration of getting to the job site

only to discover that you are missing a critical tool or piece of equipment.

CRE-2100 SERIES

CRE-2110 Straight Rail Stairway Elevator

CRE-2120 Top / Bottom Overrun

CRE-2130 Intermediate Landing

CRE-2140 90 Degree Turn (Flat and Spiral)

CRE-2150 180 Degree (Flat and Spiral)

CRE-2160 Double 90 Degree Turn (Flat and Spiral)

CRE-2170 Large Radius Turn (Flat and Spiral)

PREFACE

INTRODUCTION

CRE-2100 NRUL 08-16-2004

PACKING LIST

The ELECTRA-RIDE III is shipped in two (2) main cartons plus

separately-wrapped rail sections. Before beginning an installation,

check the carton contents against the packing list to be sure you

have all the components.

Also, check the carton contents for shipping damage upon receipt.

Damage claims must be filed promptly by the Dealer, not the

Manufacturer.

Bruno Independent Living Aids cannot be responsible for shipping

damage.

CARTON 1

[ ] 1 ea. complete carriage assembly with covers

[ ] 1 ea. footrest handle

[ ] 1 ea. antenna

[ ] 1 ea. antenna clip with snap rivet

CARTON 2

[ ] 1 ea. seat assembly

[ ] 1 ea. standard rocker switch

[ ] 1 ea. keyed rocker switch

*****(Inside CARTON 2 will be 3 smaller cartons.)*****

Cartons 2a and 2b

[ ] bumper assembly

[ ] end plate assembly with hardware

[ ] clamps and associated parts/hardware

Carton 2c

[ ] 1 ea. battery charger with mounting plate and screws

[ ] 1 ea. rail charge lead

[ ] 1 ea. installation jumper

[ ] 2 ea. transmitters, call/send with hardware kit and

mounting plates

[ ] 1 ea. final limit ramp

[ ] 1 ea. lubri-plate

RAIL SECTIONS WRAPPED SEPARATELY.

Check carton contents

for shipping damage

immediately upon

receipt.

[ ] protractor level (angle finder)

[ ] metric sockets (10 mm, 13 mm, 17 mm, and 22 mm)

[ ] metric open end box wrenches (10 mm, 13 mm, 17 mm and 22 mm)

[ ] soft faced or dead blow hammer, or hard rubber or rawhide mallet

[ ] ratchet, 3/8” drive with 3" extension

[ ] torpedo level

[ ] Phillips screw driver #1 and #3

[ ] flat head screwdriver

[ ] 3/8” drill motor (variable speed)

[ ] 3/8” magnetic socket (recommend use with 18” extension)

[ ] razor knife

[ ] #27 Torx driver to remove armrest (Service)

[ ] Vise grips and c-clamp Vise grips

[ ] 3/16” drill (pilot holes for shims)

TOOLS REQUIRED FOR INSTALLATION:

Before traveling

to the installation site,

be sure you have all

necessary parts and

tools.

TOOLS FOR INSTALLATION

CRE-2100 NRUL 08-16-2004

INSTALLATION

Preparation for Installation

Refer to the rail/clamp chart (supplied) for the correct rail-to-step nosing position.

Note: The information on the installation drawing is intended as a guide for the

installer. Rail placement may vary according to conditions found at the

installation site.

Rails are numbered on the bottom side near the end of the rail. The number indicates

rail placement on the staircase. Box 1-Rail #1 is the first rail at the bottom of the stairs;

Box 2-Rail #2 is the next rail as you go up the stairs, and so on.

Remove the protective ends on each rail section as needed. The hardware securing

these ends are the joint bolts. DO NOT DISCARD.

Attach the lower rail end plate and charge bracket to the lower rail section before

placing the rail on the stairs. See photos below.

Do NOT attach the upper end plate or charge bracket at this time.

upper rail

end plate

(do not

attach at

this time)

bottom rail

end plate



INSTALLATION

Clamp Placement and Rail Installation

1. Set the clamps on the steps, as indicated on the Application Drawing.

NOTES: a) The clamp with the longer foot faces the outside (chair side of rail).

b) The foot of the clamps placed on the curves faces inward, and the

rounded head of the clamp attaches to the outside of the rail.

c) Make sure the ridge of the clamp spacer is down (see page 13).

longer foot faces the outside curve clamp: foot to inside

and rounded head to top

2.Referring to the Application Guide, position clamps to ensure correct step nose

clearance.

Note: Before attaching the clamp to the rail, make sure the threaded end of the

bolt is pointing to the inside of the installation (away from the stairs), and

that the longer-footed clamps point toward the outside of the installation

(chair side of the rail).

CRE-2100 NRUL 08-16-2004

INSTALLATION

3. Take special note of the position of the foot and the rounded head of the

curve clamp:

•foot faces inward

•rounded head of clamp attaches to outside surface of rail

(see illustration on previous page).

4. Begin rail placement with the landing section.

•Set the landing section on the staircase.

NOTE: Rail sections are numbered. Place rail no. 1 at the bottom of the

staircase. For spiral case installations, place the no. 1 rail at the

bottom of the stairs.

5. Position and attach the rail clamps to the lower rail assembly as shown on the

installation drawing.

NOTE: Rail clamps vary in size. Verify size and installation location on the

installation drawing.

6. Be sure to verify the step nose-to-rail dimension (measured perpendicular to

the rail bottom).

7. Install the lower rail section to the landing section using (2) M10 x 1.5 x 70 mm

hex head cap screws to join the rails.

NOTE: It may be necessary to install a screw

into one of the rear holes on the clamp

assembly to prevent the rail from sliding.

INSTALLATION

8. Install the remaining lower section(s), if applicable, and add clamps as shown on the

installation drawing.

9. Install the upper rail section(s), adding clamp assemblies with each section.

NOTE: Do not install the end plate and charge bracket at this time.

10. Position the rail as close to the application drawing measurements as possible.

11. Secure the rail with one or two screws.

NOTE: You may need to shim the rail to ensure proper placement. For example,

if the rail is leaning forward, shim the front of the clamp until the unit

is level.

****VERY IMPORTANT****

The degree of slope of the rail is critical. To locate the degree at which each rail piece

should be installed, use the ELEVATION VIEW drawings specific to

your job and inserted in this manual. Place the angle finder on the guide strip on the front

of the rail to obtain the correct angle.

The correct angle should be observed within 1/2 degree, every (2) feet of linear rail travel.

Be sure to check the rail angle every

(2) feet of linear travel.

CRE-2100 NRUL 08-16-2004

INSTALLATION

CLAMP SPACER INSTALLATION

Reminder: When positioning the clamps and mounting the rail on the clamps, make

sure a spacer is inserted between the clamp halves. The rail will

rest on the spacer.

Insert the hardware so that the nut is closest to the wall.

NOTE:

Insert the

hardware

so that the

nut is

closest to

the wall.

NOTE:

When the rail is

inserted between

the clamp halves,

it will rest on the

clamp spacer.

RIDGE OF SPACER

DOWN

ZERO-DEGREE SLOPE

1. To accomodate the stairways which include a portion with zero-degree slope, Bruno

has included a horizontal adjustment screw on the lower carriage.

NOTE: The horizontal adjustment screw is factory set and should not be

readjusted at the installation site.

factory-set

horizontal

adjustment

screw

Do not readjust

the factory-set

horizontal adjustment

screw when

installing the carriage

INSTALLATION

CARRIAGE INSTALLATION

1. Remove the main machine housing

shroud:

a. Push down the footrest lever to fold

down the footrest.

b. Unscrew and remove the footrest lever.

c. Remove (6) screws as shown (3 on

each side).

d. Slide the shroud off.

2. Carry the carriage assembly up the stairs

to the top of the rail.

3. Connect the jumper/switch assembly to

points P9 and P5 on the circuit board

(see illustration to left).

4. Temporarily tape the lower carriage on

an angle to match the slope of the rail

(see photo to left).

remove (3) screws on each side

3

2

1

push down on lever, fold down footrest,

unscrew and remove lever

jumper/switch

(1)

(2)

(3)

(1) center wheel

(2) tape

(3) front guide plastic

(4) cog

(4)

CRE-2100 NRUL 08-16-2004

5. Turn the circuit breaker ON.

6. Position the carriage front plastic guide

under the rack flange (see illustration).

7. Slide the center carriage wheels onto the

top of the rack flange until the cog contacts

the gear rack (see illustration to left)

8. Using the jumper/switch (see illustration

to left), jog the carriage 2-3” down the

rail.

INSTALLATION

front plastic guide under rack flange

rack

flange

center

wheel

gear

rack

cog

use jumper/switch to jog carriage

onto rail

INSTALLATION

9. While tilting the main drive assembly back

and down, slide the white plastic guide of

upper carriage wheel onto the top of the

flange.

NOTE: The rail should be inserted between

the plastic guide and the vertical

positioning wheels.

10. Using the jumper/switch, jog the unit down the

rail approximately 2-3”.

11. Align the guide wheels so that one is on top

of the guide strip and the other is on the

bottom of the strip (see illustration below).

12. Use the jumper/switch to perform one final

jog of approximately (1) foot down the rail.

guide

strip

guide

wheels

CRE-2100 NRUL 08-16-2004

INSTALLATION

13. While the carriage is at the top of the rail,

secure the back carriage cover using

(1) M6x1x12mm lg Phillips fillister head

machine screw (see illustration).

NOTE: Secure cover while carriage is at

top of rail.

14. Mount the upper rear carriage cover using

Velcro® strips.

15. Using the jumper/switch, run the carriage

down the rail approximately 12”.

16. Using a level, check that the top of the

carriage is level side-to-side and front-to-back.

NOTE: If the unit is not level, call the Bruno

Service Department before proceeding

(1-800-882-8768).

17. Turn the circuit breaker OFF.

18. Remove the tape from the lower carriage.

NOTE: Do not run carriage down the

rail until the unit is completely

assembled, including the seat

assembly.

Phillips fillister head screw

upper rear

carriage

cover

back

carriage

cover

Velcro® is a registered trademark of Velcro Industries B.V.

INSTALLATION

swivel plate adjusting bolts

footrest bracket bolts

1. Remove the support channel cover.

2. Remove the upper swivel plate

adjusting bolts (see illustration).

3. Loosen but do not remove the (2)

lower footrest bracket bolts.

4. Slide the seat swivel plate assembly

behind the footrest bracket (see illustration

to left).

5. Align the upper adjustment hole in the

swivel plate assembly with the

corresponding hole in the carriage.

6. Reinstall the swivel plate adjusting bolts.

7. Tighten all (4) M10 bolts.

8. Remount the support channel cover

using tyhe Velcro® securing strips.

9. Unplug the jumper/switch assembly from

P9 and P5 on the circuit board.

10. Plug in the seat harness.

11. Reinstall the shroud and footrest handle.

12. Install the upper rail end plate and the

charge bracket.

Sliding the seat swivel plate assembly

behind the footrest bracket

View after seat swivel plate assembly

is slide behind the footrest bracket

upper charge

bracket

upper rail

end plate

SEAT SWIVEL PLATE ASSEMBLY

CRE-2100 NRUL 08-16-2004

INSTALLATION

FINAL LIMIT RAMP AND SWITCH

1. Mount the final limit switch ramp using the

(2) predrilled holes at the top end of the rail.

NOTE: The final limit switch and ramp are

mounted to the back side of the

rail (same side as the charge bracket).

2. The final limit switch is factory-installed

below the charge bracket on the bottom of

the carriage.

1. If the overspeed switch trips, you must

reset (2) levers (overspeed lever and

cam lever). See photos at left.

final limit switch

final limit ramp

RESETTING THE OVERSPEED

overspeed switch

overspeed

lever

cam lever

(in set

position)

CAM LEVER

tripped

set

INSTALLATION

2. First step: While rotating the overspeed

switch lever, push in on the wires to engage

the overspeed switch.

NOTE: If the lever is rotated too far, the

unit will not be reset.

3. Rotate the cam lever until you just feel the

switch engage.

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