Wacker Neuson CRT60-66K User manual

5200005840 02 0914

5200005840

Operator’s Manual

Ride-On Trowel

CRT 60–66K

EN

Copyright notice

All rights, including copying and distribution rights, are reserved.

This publication may be photocopied by the original purchaser of the

machine. Any other type of reproduction is prohibited without express

written permission from Wacker Neuson Production Americas LLC.

Any type of reproduction or distribution not authorized by Wacker

Neuson Production Americas LLC represents an infringement of valid

copyrights. Violators will be prosecuted.

Trademarks

All trademarks referenced in this manual are the property of their

respective owners.

Manufacturer

Wacker Neuson Production Americas LLC

N92W15000 Anthony Avenue

Menomonee Falls, WI 53051 U.S.A.

Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957

www.wackerneuson.com

Original instructions

This Operator’s Manual presents the original instructions. The original

language of this Operator’s Manual is American English.

CRT 60-66K Foreword

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Foreword

SAVE THESE INSTRUCTIONS—This manual contains important instructions for

the machine models below. These instructions have been written expressly by

Wacker Neuson Production Americas LLC and must be followed during installation,

operation, and maintenance of the machines.

Machines covered in this manual:

Machine

identification

A nameplate listing the model number, item number, revision number, and serial

number is attached to this machine. The location of the nameplate is shown above.

Serial number

(S/N)

For future reference, record the serial number in the space provided below. You will

need the serial number when requesting parts or service for this machine.

Machine

documentation

 From this point forward in this documentation, Wacker Neuson Production

Americas LLC will be referred to as Wacker Neuson.

 Keep a copy of the Operator’s Manual with the machine at all times.

 Use the separate Parts Book supplied with the machine to order replacement

pa

rts.

 If you are missing any of these documents, please contact Wacker Neuson to

o

rder a replacement or visit www.wacke

rneuson.com.

 When ordering parts or requesting service information, be prepared to provide

th

e machine model number, item number, revision number, and serial number.

Expectations

for

information in

this manual

 This manual provides information and procedures to safely operate and

main

tain the above Wacker Neuson model(s). For your own safety

and to

re

duce the risk of injury, carefully read, understand, and observe all inst

ructions

d

escribed in this manua

l.

 Wacker Neuson expressly reserves the right to make technical modifications,

e

ven without notice, which improve the performance or safety standards of it

s

mach

ines.

Machine Item Number

CRT 60–66K 0620921, 0620922

wc_gr010094

Serial Number:

Foreword CRT 60-66K

4 wc_tx001695gb_FM10.fm

 The information contained in this manual is based on machines manufactured

up until th

e time of publication. Wacker Neuson reserves the right to chan

ge

any p

ortion of this information without notice.

 The illustrations, parts, and procedures in this manual refer to Wacker Neuson

facto

ry-installed components. Your machine may vary depending on t

he

require

ments of your specific region.

CALIFORNIA

Proposition

65 Warning

Engine exhaust, some of its constituents, and certain vehicle components contain

or emit chemicals known to the State of California to cause cancer and birth

defects or other reproductive harm.

Laws

pertaining to

spark

arresters

NOTICE: State Health Safety Codes and Public Resources Codes specify that in

certain locations spark arresters be used on internal combustion engines that use

hydrocarbon fuels. A spark arrester is a device designed to prevent accidental dis-

charge of sparks or flames from the engine exhaust. Spark arresters are qualified

and rated by the United States Forest Service for this purpose. In order to comply

with local laws regarding spark arresters, consult the engine distributor or the local

Health and Safety Administrator.

Manufacturer’s

approval

This manual contains references to approved parts, attachments, and modifica-

tions. The following definitions apply:

 Approved parts or attachments are those either manufactured or provided by

W

acker Neuson.

 Approved modifications are those performed by an authorized Wacker

Neuson service center according to written instructions published by Wacker

Neuson.

 Unapproved parts, attachments, and modifications are those that do not

meet

the approved criteria.

Unapproved parts, attachments, or modifications may have the following conse-

quences:

 Serious injury hazards to the operator and persons in the work area

 Permanent damage to the machine which will not be covered under warranty

Contact your Wacker Neuson dealer immediately if you have questions about

approved or unapproved parts, attachments, or modifications.

Original Declaration of Conformity

2014-CE-CRT60-66K_en_FM10.fm

EC Declaration of Conformity

Manufacturer

Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue,

Menomonee Falls, Wisconsin 53051 USA

Product

Product category

Product function

Item number

CRT 60-66K

Trowel

To smooth and finish semi-cured concrete

0620922

Directives and Standards

We hereby declare that this product meets and complies with the relevant regulations and

requirements of the following directives and standards:

2006/42/EC, 2004/108/EC, EN12649

Authorized Person for Technical Documents

Axel Häret, Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41,

80809 München

Menomonee Falls, WI, USA, 05.09.2014

Scott V. Grahl

Manager, Product Engineering

For Wacker Neuson

Dan Domanski

Technical Director

For Wacker Neuson

Keith Herr

Managing Director

For Wacker Neuson

Table of Contents

CRT 60-66K

wc_bo5200005840_02_FM10T

7

Foreword 3

EC Declaration of Conformity 5

1 Safety Information 11

1.1 Signal Words Used in this Manual ..................................................... 11

1.2 Machine Description and Intended Use ............................................. 12

1.3 Operating Safety ................................................................................ 13

1.4 Safety Guidelines for Lifting the Machine ........................................... 14

1.5 Operator Safety while Using Internal Combustion Engines ............... 15

1.6 Service Safety .................................................................................... 16

1.7 Hydraulic Fluid Safety ........................................................................ 17

2 Labels 18

2.1 Label Locations .............................................................................. 18

2.2 Label Meanings .................................................................................. 20

3 Lifting and Transporting 27

3.1 Lifting the Machine ............................................................................. 27

3.2 Transporting the Machine ................................................................... 29

4 Operation 30

4.1 Preparing the Machine for First Use ................................................... 30

4.2 Break-in Period ................................................................................... 30

4.3 Recommended Fuel ........................................................................... 31

4.4 Position of the Operator ..................................................................... 31

4.5 Control / Component Locations .......................................................... 32

4.6 Control / Component Descriptions ..................................................... 33

4.7 Refueling the Machine ........................................................................ 35

4.8 Before Starting ................................................................................... 36

4.9 Starting the Engine ............................................................................. 37

4.10 Stopping the Engine ........................................................................... 38

4.11 Operating Guidelines .......................................................................... 39

4.12 Steering .............................................................................................. 40

4.13 Changing the Steering Mode .............................................................. 41

4.14 Steering Controller Indicators ............................................................. 42

4.15 Adjusting the Pitch .............................................................................. 43

Table of Contents

CRT 60-66K

8

4.16 Operating the Cruise Control ...............................................................44

4.17 Using the Work Lights .........................................................................45

4.18 Emergency Shutdown Procedure ........................................................46

4.19 Using the Wheel Kit .............................................................................47

4.20 Using the Retardant Spray System .....................................................49

5 Maintenance 50

5.1 Periodic Maintenance Schedule ..........................................................50

5.2 Adjusting the Blade Arms for Smooth Operation .................................52

5.3 Mounting Float Pans ...........................................................................54

5.4 Installing or Changing the Blades ........................................................55

5.5 Jump-Starting the Machine .................................................................57

5.6 Servicing the Air Cleaner .....................................................................59

5.7 Checking the Engine Oil ......................................................................61

5.8 Changing the Engine Oil and Filter .....................................................62

5.9 Hydraulic Oil Requirements .................................................................64

5.10 Hydraulic System Cleanliness .............................................................65

5.11 Maintaining Hydraulic Fluid .................................................................66

5.12 Changing the Hydraulic Fluid Filter .....................................................68

5.13 Maintaining the Fuel Filter ...................................................................70

5.14 Maintaining the Fuel / Water Separator ...............................................71

5.15 Cleaning the Machine ..........................................................................72

5.16 Long-Term Storage .............................................................................73

5.17 Machine Disposal / Decommissioning .................................................74

5.18 Battery Disposal ..................................................................................75

6 Troubleshooting 76

6.1 Machine Troubleshooting ....................................................................76

6.2 Hydraulic System Troubleshooting ......................................................78

6.3 Hydraulic System Pressure Test Ports ................................................80

6.4 Hydraulic Manifold ...............................................................................81

6.5 Steering Controller Fault Codes ..........................................................82

7 Technical Data 84

7.1 Engine ................................................................................................84

7.2 Trowel ..................................................................................................85

7.3 Sound and Vibration Specifications .....................................................86

7.4 Fuse Box .............................................................................................87

Table of Contents

CRT 60-66K

wc_bo5200005840_02_FM10T

9

8 AEM Safety Manual 89

9 Schematics - Rev. 100 to Rev. 106 103

9.1 Electrical Schematic ......................................................................... 104

9.2 Electrical Schematic Components .................................................... 105

9.3 Electrical Schematic—A ................................................................... 106

9.4 Electrical Schematic Components—A .............................................. 107

9.5 Electrical Schematic—B ................................................................... 108

9.6 Electrical Schematic Components—B .............................................. 109

9.7 Electrical Schematic—C ................................................................... 110

9.8 Electrical Schematic Components—C ............................................. 111

9.9 Hydraulic Schematic—1 ................................................................... 112

9.10 Hydraulic Schematic Components—1 .............................................. 113

9.11 Hydraulic Schematic—2 ................................................................... 114

9.12 Hydraulic Schematic Components—2 .............................................. 115

10 Schematics - Rev. 107 and above 117

10.1 Electrical Schematic ......................................................................... 118

10.2 Electrical Schematic Components .................................................... 119

10.3 Electrical Schematic—A ................................................................... 120

10.4 Electrical Schematic Components—A .............................................. 121

10.5 Electrical Schematic—B ................................................................... 122

10.6 Electrical Schematic Components—B .............................................. 123

10.7 Electrical Schematic—C ................................................................... 124

10.8 Electrical Schematic Components—C ............................................. 125

10.9 Hydraulic Schematic—1 ................................................................... 126

10.10 Hydraulic Schematic Components—1 .............................................. 127

10.11 Hydraulic Schematic—2 ................................................................... 128

10.12 Hydraulic Schematic Components—2 .............................................. 129

Table of Contents

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10

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11

CRT 60-66K Safety Information

1 Safety Information

1.1 Signal Words Used in this Manual

This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE

signal words which must be followed to reduce the possibility of personal injury,

damage to the equipment, or improper service.

NOTICE: Used without the safety alert symbol, NOTICE indicates a situation

which, if not avoided, could result in property damage.

Note: A Note contains additional information important to a procedure.

This is the safety alert symbol. It is used to alert you to potential personal hazards.

► Obey all safety messages that follow this symbol.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death

or serious injury.

► To avoid death or serious injury from this type of hazard, obey all safety mes-

sages that follow this signal word.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in

death or serious injury.

► To avoid possible death or serious injury from this type of hazard, obey all safety

messages that follow this signal word.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in

minor or moderate injury.

► To avoid possible minor or moderate injury from this type of hazard, obey all

safety messages that follow this signal word.

wc_si000551gb_FM10.fm

12

Safety Information CRT 60-66K

1.2 Machine Description and Intended Use

This machine is a ride-on concrete finishing trowel. The Wacker Neuson Ride-On

Trowel consists of a frame onto which are mounted a diesel engine, a fuel tank, a

water tank, two hydraulic motors, a hydraulic control module, and an operator’s

platform with controls and a seat. A set of metal blades is connected to each

hydraulic motor. A ring guard surrounds the blades. The engine rotates the blades

via a hydraulic signal from the control module to the motors. The rotating blades

ride on the surface of curing concrete, creating a smooth finish. The operator, who

sits on the operator’s platform, uses the controls and the foot pedal to control

speed and direction of the machine.

This machine is intended to be used for floating and burnishing curing concrete.

This machine has been designed and built strictly for the intended use described

above. Using the machine for any other purpose could permanently damage the

machine or seriously injure the operator or other persons in the area. Machine

damage caused by misuse is not covered under warranty.

The following are some examples of misuse:

■ Using the machine as a ladder, support, or work surface

■ Using the machine to carry or transport passengers or equipment

■ Using the machine to finish inappropriate materials such as slurries, sealers, or

epoxy finishes

■ Operating the machine outside of factory specifications

■ Operating the machine in a manner inconsistent with all warnings found on the

machine and in the Operator’s Manual

This machine has been designed and built in accordance with the latest global

safety standards. It has been carefully engineered to eliminate hazards as far as

practicable and to increase operator safety through protective guards and labeling.

However, some risks may remain even after protective measures have been taken.

They are called residual risks. On this machine, they may include exposure to:

■ Heat, noise, exhaust, and carbon monoxide from the engine

■ Chemical burns from the curing concrete

■ Fire hazards from improper refueling techniques

■ Fuel and its fumes, fuel spillage from improper lifting technique

■ Personal injury from improper lifting techniques

■ Cutting hazards from sharp or worn blades

To protect yourself and others, make sure you thoroughly read and understand the

safety information presented in this manual before operating the machine.

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13

CRT 60-66K Safety Information

1.3 Operating Safety

Operator

qualifications

Only trained personnel are permitted to start, operate, and shut down the machine.

They also must meet the following qualifications:

■ have received instruction on how to properly use the machine

■ are familiar with required safety devices

The machine must not be accessed or operated by:

■ children

■ people impaired by alcohol or drugs

Personal

Protective

Equipment

(PPE)

Wear the following Personal Protective Equipment (PPE) while operating this

machine:

■ Close-fitting work clothes that do not hinder movement

■ Safety glasses with side shields

■ Hearing protection

■ Safety-toed footwear

Operating

safety

To increase operating safety while running this machine:

■ Do not touch the engine or muffler while the engine is on or immediately after it

has been stopped. These areas get hot and may cause burns.

■ Do not use accessories or attachments that are not recommended by Wacker

Neuson. Damage to equipment and injury to the user may result.

■ Do not leave the machine running unattended.

■ Do not use a cell phone or send text messages while operating this machine.

Always do the following:

■ Operate the machine with all safety devices and guards in place and in working

order.

■ Remain aware of moving parts and keep hands, feet, and loose clothing away

from the moving parts of the machine.

Storing the

machine

■ Store the machine properly when it is not being used. The machine should be

stored in a clean, dry location out of the reach of children.

■ Close the fuel valve when the machine is not being operated.

\\

WARNING

Machines operated improperly or by untrained personnel can be hazardous.

► Read the operating instructions contained in both this Operator’s Manual and

the engine owner’s manual.

► Familiarize yourself with the location and proper use of all controls.

► Inexperienced operators should receive instruction from someone familiar with

the machine before being allowed to operate it.

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Safety Information CRT 60-66K

1.4 Safety Guidelines for Lifting the Machine

When lifting the machine:

■ Make sure slings, chains, hooks, ramps, jacks, forklifts, cranes, hoists, and any

other type of lifting device used is attached securely and has enough weight-

bearing capacity to lift or hold the machine safely. See section Technical Data

for machine weight.

■ Remain aware of the location of other people when lifting the machine.

■ Only use the lifting points and tie-downs described in the Operator’s Manual.

■ Make sure the transporting vehicle has sufficient load capacity and platform size

to safely transport the machine.

To reduce the possibility of injury:

■ Do not stand under the machine while it is being lifted or moved.

■ Do not get onto the machine while it is being lifted or moved.

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15

CRT 60-66K Safety Information

1.5 Operator Safety while Using Internal Combustion Engines

Operating

safety

When running the engine:

■ Keep the area around exhaust pipe free of flammable materials.

■ Check the fuel lines and the fuel tank for leaks and cracks before starting the

engine. Do not run the machine if fuel leaks are present or the fuel lines are

loose.

When running the engine:

■ Do not smoke while operating the machine.

■ Do not run the engine near sparks or open flames.

■ Do not touch the engine or muffler while the engine is running or immediately

after it has been turned off.

■ Do not operate a machine when its fuel cap is loose or missing.

■ Do not start the engine if fuel has spilled or a fuel odor is present. Move the

machine away from the spill and wipe the machine dry before starting.

Refueling

safety

When refueling the engine:

■ Clean up any spilled fuel immediately.

■ Refill the fuel tank in a well-ventilated area.

■ Re-install the fuel tank cap after refueling.

■ Use suitable tools for refueling (for example, a fuel hose or funnel).

When refueling the engine:

■ Do not smoke.

■ Do not refuel a hot or running engine.

■ Do not refuel the engine near sparks or open flames.

Radiator

safety

Do not remove the radiator cap when the engine is running or hot. The radiator

fluid is hot and under pressure and may cause severe burns!

WARNING

Internal combustion engines present special hazards during operation and fueling.

Failure to follow the warnings and safety standards could result in severe injury or

death.

► Read and follow the warning instructions in the engine owner’s manual and the

safety guidelines below.

DANGER

Exhaust gas from the engine contains carbon monoxide, a deadly poison.

Exposure to carbon monoxide can kill you in minutes.

► NEVER operate the machine inside an enclosed area, such as a tunnel, unless

adequate ventilation is provided through such items as exhaust fans or hoses.

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Safety Information CRT 60-66K

1.6 Service Safety

A poorly maintained machine can become a safety hazard. Periodic maintenance

and occasional repairs are necessary in order for the machine to operate safely

and properly over a long period of time.

Personal

Protective

Equipment

(PPE)

Wear the following Personal Protective Equipment (PPE) while servicing or

maintaining this machine:

■ Close-fitting work clothes that do not hinder movement

■ Safety glasses with side shields

■ Hearing protection

■ Safety-toed footwear

In addition, before servicing or maintaining the machine:

■ Tie back long hair.

■ Remove all jewelry (including rings).

Requirements

■ Stop the machine and remove the key from machine before performing

maintenance or making repairs.

■ Disconnect the battery before adjusting or maintaining the electrical equipment.

Servicing

safety

■ Do not use gasoline or other types of fuels or flammable solvents to clean parts,

especially in enclosed areas. Fumes from fuels and solvents can become

explosive.

■ Handle blades carefully. The blades can develop sharp edges which can cause

serious cuts.

■ Keep the area around the muffler free of debris such as leaves, paper, cartons,

etc. A hot muffler could ignite the debris and start a fire.

Replacing

parts

■ When replacement parts are required for this machine, use only Wacker

Neuson replacement parts or those parts equivalent to the original in all types of

specifications, such as physical dimensions, type, strength, and material.

■ Keep the machine clean and labels legible. Replace all missing and hard-to-

read labels. Labels provide important operating instructions and alert the user to

dangers and hazards.

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17

CRT 60-66K Safety Information

1.7 Hydraulic Fluid Safety

Safety

instructions

■ Inspect the hydraulic system thoroughly before operating the machine.

■ Do not touch hydraulic fluid or hydraulic components while the machine is

operating. Wait until the machine is cool.

■ Before disconnecting hydraulic fittings or hoses, ensure that all pressure has

been bled from the circuit. Set all controls in neutral, turn engine off, and allow

the fluids to cool before loosening hydraulic fittings or attaching test gauges.

■ Hydraulic fluid escaping under high pressure may penetrate the skin, cause

burns, blind, or cause other serious injuries or infections. Contact a physician

immediately for treatment if your skin has been penetrated by hydraulic fluid,

even if the wound seems minor.

■ Fluid leaks from small holes are often practically invisible. Do not use your bare

hands to check for leaks. Check for leaks using a piece of cardboard or wood.

■ Hydraulic fluid is extremely flammable. Stop the engine immediately if a

hydraulic leak is detected.

■ After servicing the hydraulics, make sure all components are reconnected to the

proper fittings. Failure to do so may result in damage to the machine and/or

injury to a person on or near the machine.

WARNING

Possibility of severe injury. Hydraulic fluid is under high pressure and becomes very

hot during operation.

► To avoid injury, obey the safety instructions listed below.

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18

Labels CRT 60–66K

2 Labels

2.1 Label Locations

wc_gr008123

Z

L

E

A

J

H

D

G

M

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19

CRT 60–66K Labels

wc_gr008124

O

Y

N

B

Y

Q

P

F

C

S

T

U

O

Q

V

S

Q

W

X

Z

O

Y

R

DD

EEFF

wc_si000552gb_FM10.fm

20

Labels CRT 60–66K

2.2 Label Meanings

A

NOTICE

Lifting point

B

WARNING

Pressurized contents. Do not open when hot!

C

Turtle = Idle/slow engine speed

Rabbit = Full/fast engine speed

D

Read and understand the supplied Operator’s

Manual before operating the machine. Failure

to do so increases the risk of injury to yourself

and others.

E

WARNING

Always wear hearing and eye protection when

operating this machine.

178709178709

178711178711

AVERTISSEMENT

ADVERTENCIA

WARNUNG

WARNING

110164

READ AND UNDERSTAND THE SUPPLIED OPERATOR'S READ AND UNDERSTAND THE SUPPLIED OPERATOR'S

MANUAL BEFORE OPERATING THIS MACHINE. MANUAL BEFORE OPERATING THIS MACHINE.

FAILURE TO DO SO INCREASES THE RISK OF FAILURE TO DO SO INCREASES THE RISK OF

INJURY TO YOURSELF OR OTHERS.INJURY TO YOURSELF OR OTHERS.

VOR INBETRIEBNAHME DIESES VOR INBETRIEBNAHME DIESES

BETRIEBSVORSCHRIFT LESEN UND VERSTEHEN. BETRIEBSVORSCHRIFT LESEN UND VERSTEHEN.

NICHTBEFOLGUNG RISIKO ZU EIGENER NICHTBEFOLGUNG RISIKO ZU EIGENER

VERLETZUNG ODER ANDERER PERSONEN.VERLETZUNG ODER ANDERER PERSONEN.

150349150349

LEA Y ENTIENDA EL MANUAL DE OPERACION PROVISTO CON EL LEA Y ENTIENDA EL MANUAL DE OPERACION PROVISTO CON EL

EQUIPO ANTES DE QUE OPERE ESTE EQUIPO. DE NO HACERSE EQUIPO ANTES DE QUE OPERE ESTE EQUIPO. DE NO HACERSE

ASI, PODRIA AUMENTAR EL RIESGO DE LOS DANOS ASI, PODRIA AUMENTAR EL RIESGO DE LOS DANOS

PERSONALES Y A OTRAS PERSONAS.PERSONALES Y A OTRAS PERSONAS.

LIRE ET COMPRENDRE LA NOTICE FOURNIE AVEC LA LIRE ET COMPRENDRE LA NOTICE FOURNIE AVEC LA

MACHINE AVANT DE LA MET TRE EN SERVICE. A DEFAUT, VOUS MACHINE AVANT DE LA METTRE EN SERVICE. A DEFAUT, VOUS

AUGMENTERIEZ LE RISQUE DE VOUS EXPOSER ET LES AUTRES AUGMENTERIEZ LE RISQUE DE VOUS EXPOSER ET LES AUTRES

A DES BLESSURES.A DES BLESSURES.

WARNINGWARNING

ADVERTENCIAADVERTENCIA

WARNUNGWARNUNG

......

AVERTISSEMENTAVERTISSEMENT

178714178714

WARNUNG

118085

ADVERTENCIA

AVERTISSEMENT

WARNING

178745

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Wacker Neuson CRT60-66K User manual

Wacker Neuson CRT60-66K User manual

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