ICM Controls ICM292 Installation guide

Brand: ICM Controls

Model: ICM292

Category: Motorcycle Accessories

Type: Installation guide

7313 William Barry Blvd.

North Syracuse, NY 13212

ICM CONTROLS 800.365.5525

www.icmcontrols.com LIAF107-1

FEATURES SPECIFICATIONS

ICM292

Gas Ignition Control Board

• Control voltage:24VAC(18-30VAC),60Hz

• Line voltage:115VAC,60Hz

• Power consumption:0.3Aplusgasvalvecurrentat24VAC

• Operating temperature:-40°C(-40°F)to75°C(176°F)

Timing

• Pre-purge:30seconds

• Trial for ignition:7seconds

• Retries:Twogroupsoftwo,30secondsdelaywithinthe

groupand3minutesdelaybetweengroups

• Lockout:1hour

• Post-purge:90,120,160and180seconds

Inputs

• Power:24VACandCOM

• Thermostat interface:R,W,YandG

• System switches:VentPressureandLimitswitches

(MainandOver-temperatureswitchesinseries)

• Flame Sensing

• Heat blower OFF delay: SW1toggleswitch

Install New Control

1. Groundyourself.Whenhandlingcircuitboard,holditbytheedges.

2. Fastencircuitboardwithretainingscrews.

3. Connectalllinevoltage,lowvoltage,andaccessorywires.

4. Verifythesequenceofoperation.

Safety Considerations

Onlytrainedpersonnelshouldinstallorserviceheatingequipment.Whenworkingwithheatingequip-

ment,besuretoreadandunderstandallprecautionsinthedocumentation,onlabels,andontags

thataccompanytheequipment.Failuretofollowallsafetyguidelinesmayresultindamagetoequip-

ment,severepersonalinjuryordeath.

Introduction

TheICM292DSIgasignitioncontrolreplacesthefollowingRheemmodel:62-24140-04.TheICM292

hasincorporatedLEDdiagnosticstoassistintroubleshooting.Faultcodeinformationcanbefound

inthisapplicationguide.Pleasekeepthisapplicationguidewiththefurnaceinstallationmanualfor

futurereference.

Electrostatic Discharge (ESD) Precautions

CAUTION!

Use caution when installing and servicing the furnace to avoid and control electrostatic discharge;

ESD can impact electronic components. These precautions must be followed to prevent

electrostatic discharge from hand tools and personnel. Following the precautions will protect the

control from ESD by discharging static electricity buildup to ground.

1. Disconnectallpowertothefurnace.Donottouchthecontrolorthewiringpriortodischargingyour

body’selectrostaticchargetoground.

2. Togroundyourself,touchyourhandandtoolstoaclean,metal(unpainted)furnacesurfacenear

thecontrolboard.

3. Servicethefurnaceaftertouchingthechassis.Yourbodywillrechargewithstaticelectricityasyou

shufeyourfeetormovearound,andyoumustregroundyourself.

4. Regroundyourselfifyoutouchungroundeditems.

5. Beforehandlinganewcontrol,regroundyourself;thiswillprotectthecontrol.Storeusedandnew

controlsinseparatecontainersbeforetouchingungroundedobjects.

6. ESDdamagecanalsobepreventedbyusinganESDservicekit.

AWcallfromthethermostatwillengagetheInducerDraftmotor.TheVentPressureswitchcloses.

Ignitionsequencebegins,gasvalveandsparkareengaged,providingthatsystemsafetyswitches

(MainandOver-temperatureswitchesinseries)areclosed.TheBlowermotorwillengageatHEAT

speed20secondsafterameisestablishedandsensed.OnWcallsatisfaction,theInducermotor

turnsoffafter10secondsandBlowermotorturnsoffaccordingtoHeatBlowerOffdelaysetting.

AGcallfromthethermostatwillengageBlowermotorwithoutdelayatFANspeed.Itdisengages

withoutdelaywhenGcallisremoved.

AYcallfromthethermostatwillengageBlowermotorwithoutdelayatCOOLspeed.Itdisengages

45secondsafterYcallissatised.

Sequence of Operation

Flame not established

1. Ifameisnotestablishedduringthe7secondinitialsequencethenthecontrolwillstartthenext

trialforignitionin30seconds.

2. Therewillbetwomoreattemptstoigniteafter3minutedelay,30secondsapartbeforethe

respectivefaultcodeistriggeredandignitiontrialsarestopped.

3.Thegasvalveisenergizedonlyduringtheignitionsequenceof7seconds.

4. Blowermotorisoffuntil20secondsafterameisestablished.

Flame out

1. Flameoutisconsideredwhenameislostduringheating.

2. WhenWsignalispresentandameisnotsensed,thengasvalvewilldisengageuntilthenexttrial

forignition

3. Ifameisnotestablishedontheimmediatesequence(2above)thenthecontrolwillcontinuewith

additionaltrialsforignition

4. InducerandBlowermotorswillcontinuerunningduringameoutscenario

Flame out of sequence

1. FlameoutofsequencerepresentsascenariowhenameissensedwhileWsignalisnotpresent.

2. InducerandBlowermotorswillbeengaged(ifnotalreadyrunning)andkeeprunningforaslongas

thefaultconditionispresent.

3.Thereis1hourlockoutbeforeaWcallcanbeexecutedoronpowerreset

Troubleshooting Tips

LED Fault Codes

Outputs

• Spark:SE

• Gas Valve:GV

• Inducer draft motor:IDM

• Blower motor:FAN,COOLand

HEATspeeds

• Electric Air Cleaner:EAC

• Humidier relay:HUM

• Heat/Cool relay:H/C

LED indicators

• Power, green LED:PWR

• Status, green LED:OK

• Flame status, yellow LED:FLAME

 

• Direct Spark Ignition (DSI) control board

• Microprocessor-based

• Controls inducer motors, air cleaner (if equipped), humidier (if

equipped), spark ignitor and the gas valve

• Monitors timing, trial for ignition, system switches, ame sensing

and lockout

• 100% lockout safety feature

• Compatible with LP or Natural Gas

• LED indication for status and fault codes to aid in troubleshooting

• Replaces: Rheem 62-24140-04

LEDS Flashes Fault condition

GREEN ON Normaloperation

1Flash Ignitionfailure(4trials)

2Flashes Pressureswitchstuckopen

3Flashes Limitswitchesopen

4Flashes Pressureswitchstuckclosed

5Flashes Twinfault

6Flashes Brownoutvoltage

7Flashes Hotandneutralreversedornoground

Continuous Gasvalverelayshort

YELLOW RapidBlink Flameoutofsequence

SlowBlink Lowameornoame

ON Flamepresent

CAUTION!

To service control, and prior to disconnection, label all wires. Failure to do so may result in wiring

errors that can cause dangerous operation.

Remove Existing Control

1. TurnthermostattoOFFpositionorsetittothelowestpossiblesetting.

2. TurnOFFelectricalsupplytofurnace.

3. TurnOFFgassupplytofurnace.

CAUTION:Failure to turn off gas and electric supplies can result in explosion, re, death, or

personal injury.

4. Removefurnaceblowerandcontrolaccessdoors.

5. Disconnectthermostatwiresandhumidierwires(ifequippedwithahumidier).

6. Disconnectlinevoltage,blower,electronicaircleanerwires(ifequipped),andtransformerwires.

7. Removescrewsandanyotherfasteners,andtheoldcircuitboard.

8. Examinecontrolandcontrolboxtocheckforwaterstains.

9. Makerepairsifanysourcesofwaterleakagearefound.Besuretocheckhumidiers,evaporator

coils,andventsystemsintheareaofthecontrol.

Typical Wiring Diagram

R/W

MRLCLC MRLC

MRLC

Overtemperature Switches

(3-Maximum)

Main Limit

Control

NPC

GPR

Vent System

Pressure Switch

Drain System

Pressure Switch

NPC

BLMV BL

GND

Honeywell

Gas Valve

White

Rogers

C RY WG

G Y W R

LT OK

LT FLAME

LT PWR

24 VAC

2.0 AMP

Slowblow

Fuse

Integrated

Furnace Control

Heat/Cool

Fan

Cool

Heat

EACEAC L1Neutrals

BK BR

M-HI

M-LO

IBM

COM

IBM

XFWR-PR1

32 41

32 41 4-Pin Connector P-8

B K

PBS (Blower Door Switch)

Junction Box

DISC

To 115/1/60

Power Supply

GND

5BK

BR/W

RCIDM

6-Pin

Connector

P-4 2-Pin

Connector

P-2

IDM

4-Pin

Connector

P-9

P-2

9-Pin

Connector

P-1

Flame Sensor

9-Pin

Connector

P-5

GND

To CC

Unused Motor

Lead(s) 3

2.0 AMP

Slowblow Fuse CT

GND

MRLC MRLC

MRLC

P5-8 P1-8

P5-3 P1-3

P5-6 P1-6

P5-5

P1-4

P1-5

GVR

NPC

CR YW G

GND

MGV

P5-4

HCR

IDR

HUM

GVR

FLMS

GND

P5-7

P1-7

IFC

24 VAC

115 VAC NEU

COM

P9-4 P2-2P4-4

P8-1

P8-2

NEU

P9-3P4-3P2-1

IDR

GND

NEU

IBM

IDM

GND

P4-5

P9-2

P4-6

P9-1

GND

PBS

HCR

Heat

Fan

HUM

EAC

Heat/Cool

Cool

P8-3

H N

To 115/1/60

Power Supply

DISC or CB

P1-9

Notes:

1. Iffactorywiringofheatingand

coolingspeedsisnotdesirable,

refertospecicationssection

forappropriatespeeds.

2. Connectunusedmotorleadsto

M1and/orM2.

3. Modelswith3speedmotors;

 •Blueleadisformediumspeed

 •Noyellowleadonmotor

Legend:

ALC Aux.LimitControl(Temp)

BR BlowerRelay

CC CompressorContactor

CT ControlTransformer

DISC DisconnectSwitch

EAC ElectricAirCleaner

FR FanRelay

FLMS FlameSensor

FU Fuse

GND Ground

GVR GasValveRelay

HCR Heat/CoolRelay

HUM HumidierRelay

IBM IndoorBlowerMotor

IDM IndoorDraftMotor

IDR IndoorDraftRelay

IFC IntegratedFurnaceControl

IR IgnitionRelay

LC LimitControl

MGV MainGasValve

MRLC MainResetLimitControl

MV MainValve

NPC NegativePressureControl

PBS PushButtonSwitch

PL Plug

RC RunCapacitor

SE SparkIngitionElectrode

TH Thermostat(H/C)

 WireNut

Wiring Information:

LINEVOLTAGE

•Factorystandard

•FactoryOption

•FieldInstalled

LOWVOLTAGE

•Factorystandard

•FactoryOption

•FieldInstalled

REPLACEMENTWIRE

•Mustbethesamesizeandtypeof

insulationasoriginal(105C*Min.)

WARNING

•Cabinetmustbepremanently

groundedandconformtoI.E.C.,

N.E.C,C.E.C,andlocalcodes

Wire Color Codes:

BK Black

BR Brown

BL Blue

G Green

GY Gray

Electrical Wiring Diagram:

•UpowBlowerInducedDraft

•GasFiredForcedAirFurnace

•SingleStageHeat

•SingleStageCool

•DirectSparkIgnition

O Orange

PR Purple

R Red

W White

Y Yellow

ICM Controls ICM292 Installation guide

Brand: ICM Controls

Model: ICM292

Category: Motorcycle Accessories

Type: Installation guide

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ICM Controls ICM292 Installation guide

ICM Controls ICM292 Installation guide

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