Frick XL Catwalk System I Installation guide

Brand
Frick
Model
XL Catwalk System I
Type
Installation guide
THIS MANUAL CONTAINS INSTALLATION INSTRUCTIONS. READ
THOROUGHLY BEFORE BEGINNING INSTALLATION. FAILURE TO
FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS
INJURY OR WORSE TO PERSONNEL OR DAMAGE TO THE UNIT.
CATWALK SYSTEM
For XL Units
Form S140-651 I (NOV 2007)
INSTALLATION
File: SERVICE MANUAL - Section 140
Replaces: #4199904
Dist: 3, 3a, 3b, 3c
XL CATWALK ASSEMBLY PROCEDURES
INSTALLATION
S140-651 I (NOV 07)
Page 2
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury.
Indicates a potentially hazardous situation or practice which, if not avoided, will result in death
or serious injury.
SAFETY PRECAUTION DEFINITIONS
Indicates a potentially hazardous situation or practice which, if not avoided, will result in damage
to equipment and/or minor injury.
NOTE: Indicates an operating procedure, practice, etc., or portion thereof which is essential to highlight.
TABLE OF CONTENTS
A NOTE ABOUT YOUR NEW CATWALK SYSTEM AND THIS MANUAL .................................................................3
RECOMMENDATIONS FOR EASE OF INSTALLATION: ..........................................................................................3
PARTS IDENTIFICATION AND INSPECTION ..........................................................................................................4
PARTS LIST ..............................................................................................................................................................5
INSTALLATION .........................................................................................................................................................7
THIS IS A STANDARD CATWALK INSTRUCTION ONLY. .........................................................................................7
CHECK BILL OF MATERIAL & ASSEMBLY DRAWING FOR ANY CUSTOM INSTRUCTIONS...............................7
INSTALLING FRONT VERTICAL SUPPORTS ..........................................................................................................7
INSTALLING REAR VERTICAL SUPPORTS ............................................................................................................8
MOUNTING FRONT VERTICAL SUPPORTS ON M 6-ROW COIL UNITS ..............................................................9
MOUNTING REAR VERTICAL SUPPORTS ON M 6-ROW COIL UNITS ...............................................................10
MOUNTING CATWALK SUPPORTS ......................................................................................................................11
MOUNTING CATWALK SUPPORTS ......................................................................................................................12
MOUNTING TOEPLATES........................................................................................................................................13
INSTALLING END TOEPLATE ON E/E UNITS .......................................................................................................14
INSTALLING HANDRAIL CORNERPOSTS ............................................................................................................15
INSTALLING LADDER TOEPLATE .........................................................................................................................16
INSTALLING LADDER TOEPLATE .........................................................................................................................17
INSTALLING LADDER TOEPLATE .........................................................................................................................18
INSTALLING LADDER TOEPLATE .........................................................................................................................19
MOUNTING CENTER FRONT TOEPLATE .............................................................................................................20
MOUNTING HANDRAIL POSTS .............................................................................................................................21
INSTALLING GRATING AND ANCHOR CLIPS ......................................................................................................22
INSTALLING HANDRAILS ......................................................................................................................................23
MOUNTING LADDER TO CATWALK ......................................................................................................................24
INSTALLING SWING GATE EXCLOSURE OPTION ..............................................................................................25
MOUNTING HORIZONTAL ANGLES ON EXISTING UNITS ..................................................................................26
CATWALK DIMENSIONS AND WEIGHTS ..............................................................................................................27
LADDER SPACING DIMENSIONS..........................................................................................................................28
OVERALL DIMENSIONS DIMENSIONS AND WEIGHTS ......................................................................................29
OVERALL DIMENSIONS DIMENSIONS AND WEIGHTS ......................................................................................30
OVERALL DIMENSIONS DIMENSIONS AND WEIGHTS ......................................................................................31
PLATFORM HEIGHT ...............................................................................................................................................32
XL CATWALK ASSEMBLY PROCEDURES
INSTALLATION
S140-651 I (NOV 07)
Page 3
Thank you for purchasing
Frick
CATWALK SYSTEM. Your new CATWALK
SYSTEM was designed utilizing quality engineering and in compliance with OSHA
regulations as interpreted by Frick/A Johnson Controls Company. The CATWALK
SYSTEM assembly was designed for maximum convenience and accessibility and
ease of installation. This manual has been developed to make the installation of your
new CATWALK SYSTEM a simple and trouble free experience.
The installation of your new CATWALK SYSTEM is not diffi cult with the use
of this manual and a plan. If you have any questions concerning the installation,
please contact Frick for assistance.
RECOMMENDATIONS FOR EASE OF INSTALLATION:
1. Install the catwalk at ground level before assembling the Condenser Unit.
2. A minimum of two people will speed up the installation process.
3. Lay out the components around the unit for visual inspection, as shown in the example below. This
will assure that all components were shipped, and facilitate the assembly process.
A NOTE ABOUT YOUR NEW CATWALK SYSTEM AND THIS MANUAL
XL CATWALK ASSEMBLY PROCEDURES
INSTALLATION
S140-651 I (NOV 07)
Page 4
Every CATWALK SYSTEM has been carefully manufactured and crated for ship-
ment. Please inspect the materials to ensure that you have received all of your ship-
ment. A Parts List is included with every CATWALK SYSTEM crate. If damage is
evident, either before or after unpacking, please notify the delivering carrier imme-
diately to fi le a damage claim. If, after inspection, there are parts missing please
contact Frick.
Parts can be identifi ed by a part number as in the example below.
PARTS IDENTIFICATION AND INSPECTION
XL CATWALK ASSEMBLY PROCEDURES
INSTALLATION
S140-651 I (NOV 07)
Page 5
PARTS LIST
XL CATWALK ASSEMBLY PROCEDURES
INSTALLATION
S140-651 I (NOV 07)
Page 6
PARTS LIST (CONTINUED)
XL CATWALK ASSEMBLY PROCEDURES
INSTALLATION
S140-651 I (NOV 07)
Page 7
THIS IS A STANDARD CATWALK INSTRUCTION ONLY.
CHECK BILL OF MATERIAL & ASSEMBLY DRAWING FOR ANY CUSTOM INSTRUCTIONS.
NOTES:
1. THIS IS GENERAL INSTRUCTION ON VERTICAL SUPPORT ASSEMBLY.
REFER TO MAIN ASSEMBLY DRAWINGS FOR SPECIFIC PLACEMENT
OF VERTICAL SUPPORTS.
2. FASTEN VERTICAL SUPPORTS LOOSE TO HORIZONTAL ANGLES.
INSTALLING FRONT VERTICAL SUPPORTS
INSTALLATION
XL CATWALK ASSEMBLY PROCEDURES
INSTALLATION
S140-651 I (NOV 07)
Page 8
INSTALLING REAR VERTICAL SUPPORTS
NOTES:
1. MOUNT LOOSE, VERTICAL SUPPORTS TO HORIZONTAL SUPPORTS.
2. THIS IS A GENERAL INSTRUCTION ON VERTICAL SUPPORT ASSEMBLY. REFER TO MAIN
ASSEMBLY DRAWINGS, ON CURRENT JOB, FOR SPECIFIC PLACEMENT OF VERTICAL
SUPPORTS. CHECK THE VERTICAL SUPPORTS.
*ORIENTATION AT THE REAR OF UNIT AS PER CURRENT JOB.
XL CATWALK ASSEMBLY PROCEDURES
INSTALLATION
S140-651 I (NOV 07)
Page 9
MOUNTING FRONT VERTICAL SUPPORTS ON M 6-ROW COIL UNITS
WHEN MOUNTING VERTICAL
SUPPORTS, LINE UP HOLES
CIRCLED WITH 5026097 &
5026098 BEFORE TIGHTENING
THE TOP & BOTTOM BOLTS
A, B, G, H.
ASSEMBLY INSTRUCTIONS-EXISTING UNIT:
1. INSTALL PART 5025827 TO THE TOP & BOTTOM
FLANGES ON THE FRONT PANEL.
2. INSTALL PARTS 5026097 & 5026098 TO FRONT &
SIDE PANELS.
3. ATTACH PART 5026099 TO MOUNTING BRACKETS
5026097 & 5026098.
4. MOUNT VERTICAL SUPPORTS 5026023 AS SHOWN.
ASSEMBLY INSTRUCTIONS-NEW UNIT:
1. INSTALL PARTS 5026097 & 5026098 TO
FRONT & REAR SIDE PANELS.
2. ATTACH PART 5026099 TO MOUNTING
BRACKETS.
3. MOUNT VERTICAL SUPPORTS 5026023
AS SHOWN.
XL CATWALK ASSEMBLY PROCEDURES
INSTALLATION
S140-651 I (NOV 07)
Page 10
ASSEMBLY INSTRUCTIONS-NEW UNIT:
1. INSTALL PARTS 5026097 & 5026098 TO
REAR & SIDE PANELS.
2. ATTACH PART 5026099 TO MOUNTING
BRACKETS 5026097 & 5026098.
3. MOUNT VERTICAL SUPPORTS 5026934
AS SHOWN.
ASSEMBLY INSTRUCTIONS-EXISTING UNIT:
1. INSTALL PART 5025827 TO THE TOP &
BOTTOM FLANGES ON THE REAR PANEL.
2. INSTALL PARTS 5026097 & 5026098 TO
REAR & SIDE PANELS.
3. ATTACH PART 5026099 TO MOUNTING
BRACKETS 5026097 & 5026098.
4. MOUNT VERTICAL SUPPORTS 5026934
AS SHOWN.
WHEN MOUNTING VERTICAL
SUPPORTS, LINE UP HOLES
CIRCLED WITH 5026097 & 5026098
BEFORE TIGHTENING THE TOP &
BOTTOM BOLTS A,B,G,H.
MOUNTING REAR VERTICAL SUPPORTS ON M 6-ROW COIL UNITS
XL CATWALK ASSEMBLY PROCEDURES
INSTALLATION
S140-651 I (NOV 07)
Page 11
NOTES FOR STEP #4:
1. BOLT LOOSE, FOR LATER
ADJUSTMENTS, INSIDE OF TOEPLATE.
2. BOLT LOOSE FOR ADJUSTMENT, 4136749
TOEPLATES TO CATWALK SUPPORTS.
NOTE FOR STEP #1:
1. REMOVE THE 2ND THROUGH THE 5TH
BOLTS, AS SHOWN IN THE PICTURE ON THE
RIGHT. TYPICAL BOTH SIDES.
MOUNTING CATWALK SUPPORTS
XL CATWALK ASSEMBLY PROCEDURES
INSTALLATION
S140-651 I (NOV 07)
Page 12
DETAIL A
REMOVE THE 2ND THROUGH THE
5TH BOLTS, AS SHOWN IN THE
PICTURE ABOVE.
MOUNT CATWALK SUPPORT AS
SHOWN ON ASSEMBLY STEP #2.
NOTE:
1. INSTALL CORNER SUPPORTS AS SHOWN
IN STEPS 1 THROUGH 4 ON PAGE 4.0.
NOTE:
THIS IS AN EXAMPLE LAYOUT. REFER
TO ASSEMBLY DRAWINGS, TOP VIEW,
FOR SPECFIC CATWALK SUPPORT
LAYOUT.
LH= 4136754 SUPPORT CATWALK
RH= 4136755 SUPPORT CATWALK
MOUNTING CATWALK SUPPORTS
2nd
3rd
4th
5th
XL CATWALK ASSEMBLY PROCEDURES
INSTALLATION
S140-651 I (NOV 07)
Page 13
NOTES:
1. BOLT LOOSE, TOEPLATES TO
CATWALK SUPPORTS.
2. BOLT 4136749 INSIDE TOEPLATES.
3. TIGHTEN BOLTS TOEPLATES
MARKED “ * “. THIS WILL LEVEL
VERTICAL SUPPORTS.
4. TIGHTEN ALL VERTICAL
SUPPORTS. REFER TO
PAGES 7 THROUGH 10.
5. TIGHTEN ALL BOLTS, INCLUDING
THE BOLTS CONNECTING 4136749
TO THE TOEPLATES.
NOTES:
1. BOLT LOOSE, TOEPLATES TO
CATWALK SUPPORTS.
2. BOLT 4136758 INSIDE TOEPLATES.
3. TIGHTEN ALL BOLTS ONCE
ADJUSTMENTS ARE MADE.
4. TIGHTEN BOLTS ON ACCESS
SECTION. REFER TO PAGE 11
STEP #4.
MOUNTING TOEPLATES
XL CATWALK ASSEMBLY PROCEDURES
INSTALLATION
S140-651 I (NOV 07)
Page 14
INSTALLING END TOEPLATE ON E/E UNITS
NOTES:
BOLT LOOSE UNTIL ALL PARTS ARE INSTALLED AND ADJUSTMENTS MADE.
1. INSTALL TOEPLATES & 4136762 TO CATWALK SUPPORT.
2. FASTEN 4136749 TO THE INSIDE TOEPLATES AND 4136762 (BOLTS C AND D).
3. MOUNT 4136759 TO CATWALK SUPPORT AND 4136762 (BOLTS A AND B).
4. WHEN ALL ADJUSTMENTS ARE MADE, PLUMB 4136759 AND TIGHTEN ALL BOLTS.
5. INSERT END CAPS ON 5026079 HANDRAIL PIPES PRIOR TO MOUNTING HANDRAILS.
6. MOUNT HANDRAILS (5026079) WITH THE U-BOLTS PROVIDED.
XL CATWALK ASSEMBLY PROCEDURES
INSTALLATION
S140-651 I (NOV 07)
Page 15
NOTES:
1. SLIP CORNERPOST ASSEMBLY ONTO
CORNER SUPPORT.
2. BOLT TOGETHER WHEN HANDRAIL
CORNERPOST (4136763) IS IN CONTACT
WITH TOEPLATE.
3. “
* “ BOLT LOOSE TO TOEPLATE.
4. PLUMB HANDRAIL CORNERPOST AND
TIGHTEN ALL BOLTS.
PREASSEMBLE 4136751 AND
4136763 BEFORE BOLTING
TO CORNER SUPPORT. BOLT
LOOSE FOR LATER ADJUST-
MENTS.
INSTALLING HANDRAIL CORNERPOSTS
XL CATWALK ASSEMBLY PROCEDURES
INSTALLATION
S140-651 I (NOV 07)
Page 16
LADDERSIDE CORNER ASSEMBLY INSTRUCTIONS:
1. PREASSEMBLE 4136751 AND 4136763 AS SHOWN ON PAGE 15.
2. SLIP 4136763 ASSEMBLY ONTO CORNER SUPPORT AND BOLT LOOSE WHEN
4136763 ASSEMBLY CONTACTS TOEPLATE. BOLT LOOSE TO TOEPLATE.
3. BOLT LOOSE 5025805 TO CATWALK SUPPORT.
4. REMOVE WASHERS AND NUTS ON BOLTS C AND D AFTER 4136763 ASSEMBLY
IS BOLTED TO CORNER SUPPORT.
5. INSTALL 5025801 ON NUTS C, D, AND 5025805, AS SHOWN ABOVE.
6. PLUMB 4136763 AND TIGHTEN ALL BOLTS.
7. BOLT LOOSE 5025940 AND 5025941 TO 5025801.
INSTALLING LADDER TOEPLATE
XL CATWALK ASSEMBLY PROCEDURES
INSTALLATION
S140-651 I (NOV 07)
Page 17
LADDERSIDE CORNER ASSEMBLY INSTRUCTIONS:
1. PREASSEMBLE 4136751 AND 4136763 AS SHOWN ON PAGE 15.
2. SLIP 4136763 ASSEMBLY ONTO CORNER SUPPORT AND BOLT LOOSE WHEN
4136763 ASSEMBLY CONTACTS TOEPLATE. BOLT LOOSE TO TOEPLATE.
3. BOLT LOOSE 5025805 TO CATWALK SUPPORT.
4. REMOVE WASHERS AND NUTS ON BOLTS C AND D AFTER 4136763
ASSEMBLY IS BOLTED TO CORNER SUPPORT.
5. INSTALL 5025803 ON NUTS C, D, AND 5025805, AS SHOWN ABOVE.
6. PLUMB 4136763 AND TIGHTEN ALL BOLTS.
7. BOLT LOOSE 5025940 AND 5025941 TO 5025803.
INSTALLING LADDER TOEPLATE
XL CATWALK ASSEMBLY PROCEDURES
INSTALLATION
S140-651 I (NOV 07)
Page 18
INSTALLING LADDER TOEPLATE
LADDERSIDE CORNER ASSEMBLY INSTRUCTIONS:
1. PREASSEMBLE 4136751 AND 4136763 AS SHOWN ON PAGE 15.
2. SLIP 4136763 ASSEMBLY ONTO CORNER SUPPORT AND BOLT LOOSE WHEN
4136763 ASSEMBLY CONTACTS TOEPLATE. BOLT LOOSE TO TOEPLATE.
3. BOLT LOOSE 5025805 TO CATWALK SUPPORT.
4. REMOVE WASHERS AND NUTS ON BOLTS C AND D AFTER 4136763
ASSEMBLY IS BOLTED TO CORNER SUPPORT.
5. INSTALL 5025803 ON NUTS C, D, AND 5025805, AS SHOWN ABOVE.
6. PLUMB 4136763 AND TIGHTEN ALL BOLTS.
7. BOLT LOOSE 5025940 AND 5025941 TO 5025803.
XL CATWALK ASSEMBLY PROCEDURES
INSTALLATION
S140-651 I (NOV 07)
Page 19
LADDERSIDE CORNER ASSEMBLY INSTRUCTIONS:
1. PREASSEMBLE 4136751 AND 4136763 AS SHOWN ON PAGE 15.
2. SLIP 4136763 ASSEMBLY ONTO CORNER SUPPORT AND BOLT LOOSE WHEN
4136763 ASSEMBLY CONTACTS TOEPLATE. BOLT LOOSE TO TOEPLATE.
3. BOLT LOOSE 5025805 TO CATWALK SUPPORT.
4. REMOVE WASHERS AND NUTS ON BOLTS C AND D AFTER 4136763 ASSEMBLY
IS BOLTED TO CORNER SUPPORT.
5. INSTALL 5025801 ON NUTS C, D, AND 5025805, AS SHOWN ABOVE.
6. PLUMB 4136763 AND TIGHTEN ALL BOLTS.
7. BOLT LOOSE 5025940 AND 5025941 TO 5025801.
INSTALLING LADDER TOEPLATE
XL CATWALK ASSEMBLY PROCEDURES
INSTALLATION
S140-651 I (NOV 07)
Page 20
MOUNTING CENTER FRONT TOEPLATE
LADDERSIDE FRONT TOEPLATE ASSEMBLY INSTRUCTIONS:
1. MOUNT 5026047 TO 4136754 AND 4136755.
2. FASTEN FRONT TOEPLATE TO 5026047.
3. BOLT LOOSE 5025940 AND 5025941 TO FRONT TOEPLATE
(TIGHTEN BOLTS AFTER LADDER IS INSTALLED).
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Frick XL Catwalk System I Installation guide

Brand
Frick
Model
XL Catwalk System I
Type
Installation guide
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