Frick XL Catwalk System I Installation guide

THIS MANUAL CONTAINS INSTALLATION INSTRUCTIONS. READ

THOROUGHLY BEFORE BEGINNING INSTALLATION. FAILURE TO

FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS

INJURY OR WORSE TO PERSONNEL OR DAMAGE TO THE UNIT.

CATWALK SYSTEM

For XL Units

Form S140-651 I (NOV 2007)

INSTALLATION

File: SERVICE MANUAL - Section 140

Replaces: #4199904

Dist: 3, 3a, 3b, 3c

XL CATWALK ASSEMBLY PROCEDURES

INSTALLATION

S140-651 I (NOV 07)

Page 2

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious

injury.

Indicates a potentially hazardous situation or practice which, if not avoided, will result in death

or serious injury.

SAFETY PRECAUTION DEFINITIONS

Indicates a potentially hazardous situation or practice which, if not avoided, will result in damage

to equipment and/or minor injury.

NOTE: Indicates an operating procedure, practice, etc., or portion thereof which is essential to highlight.

TABLE OF CONTENTS

A NOTE ABOUT YOUR NEW CATWALK SYSTEM AND THIS MANUAL .................................................................3

RECOMMENDATIONS FOR EASE OF INSTALLATION: ..........................................................................................3

PARTS IDENTIFICATION AND INSPECTION ..........................................................................................................4

PARTS LIST ..............................................................................................................................................................5

INSTALLATION .........................................................................................................................................................7

THIS IS A STANDARD CATWALK INSTRUCTION ONLY. .........................................................................................7

CHECK BILL OF MATERIAL & ASSEMBLY DRAWING FOR ANY CUSTOM INSTRUCTIONS...............................7

INSTALLING FRONT VERTICAL SUPPORTS ..........................................................................................................7

INSTALLING REAR VERTICAL SUPPORTS ............................................................................................................8

MOUNTING FRONT VERTICAL SUPPORTS ON M 6-ROW COIL UNITS ..............................................................9

MOUNTING REAR VERTICAL SUPPORTS ON M 6-ROW COIL UNITS ...............................................................10

MOUNTING CATWALK SUPPORTS ......................................................................................................................11

MOUNTING CATWALK SUPPORTS ......................................................................................................................12

MOUNTING TOEPLATES........................................................................................................................................13

INSTALLING END TOEPLATE ON E/E UNITS .......................................................................................................14

INSTALLING HANDRAIL CORNERPOSTS ............................................................................................................15

INSTALLING LADDER TOEPLATE .........................................................................................................................16

INSTALLING LADDER TOEPLATE .........................................................................................................................17

INSTALLING LADDER TOEPLATE .........................................................................................................................18

INSTALLING LADDER TOEPLATE .........................................................................................................................19

MOUNTING CENTER FRONT TOEPLATE .............................................................................................................20

MOUNTING HANDRAIL POSTS .............................................................................................................................21

INSTALLING GRATING AND ANCHOR CLIPS ......................................................................................................22

INSTALLING HANDRAILS ......................................................................................................................................23

MOUNTING LADDER TO CATWALK ......................................................................................................................24

INSTALLING SWING GATE EXCLOSURE OPTION ..............................................................................................25

MOUNTING HORIZONTAL ANGLES ON EXISTING UNITS ..................................................................................26

CATWALK DIMENSIONS AND WEIGHTS ..............................................................................................................27

LADDER SPACING DIMENSIONS..........................................................................................................................28

OVERALL DIMENSIONS DIMENSIONS AND WEIGHTS ......................................................................................29

OVERALL DIMENSIONS DIMENSIONS AND WEIGHTS ......................................................................................30

OVERALL DIMENSIONS DIMENSIONS AND WEIGHTS ......................................................................................31

PLATFORM HEIGHT ...............................................................................................................................................32

XL CATWALK ASSEMBLY PROCEDURES

INSTALLATION

S140-651 I (NOV 07)

Page 3

Thank you for purchasing

Frick

CATWALK SYSTEM. Your new CATWALK

SYSTEM was designed utilizing quality engineering and in compliance with OSHA

regulations as interpreted by Frick/A Johnson Controls Company. The CATWALK

SYSTEM assembly was designed for maximum convenience and accessibility and

ease of installation. This manual has been developed to make the installation of your

new CATWALK SYSTEM a simple and trouble free experience.

The installation of your new CATWALK SYSTEM is not difﬁ cult with the use

of this manual and a plan. If you have any questions concerning the installation,

please contact Frick for assistance.

RECOMMENDATIONS FOR EASE OF INSTALLATION:

1. Install the catwalk at ground level before assembling the Condenser Unit.

2. A minimum of two people will speed up the installation process.

3. Lay out the components around the unit for visual inspection, as shown in the example below. This

will assure that all components were shipped, and facilitate the assembly process.

A NOTE ABOUT YOUR NEW CATWALK SYSTEM AND THIS MANUAL

XL CATWALK ASSEMBLY PROCEDURES

INSTALLATION

S140-651 I (NOV 07)

Page 4

Every CATWALK SYSTEM has been carefully manufactured and crated for ship-

ment. Please inspect the materials to ensure that you have received all of your ship-

ment. A Parts List is included with every CATWALK SYSTEM crate. If damage is

evident, either before or after unpacking, please notify the delivering carrier imme-

diately to ﬁ le a damage claim. If, after inspection, there are parts missing please

contact Frick.

Parts can be identiﬁ ed by a part number as in the example below.

PARTS IDENTIFICATION AND INSPECTION

XL CATWALK ASSEMBLY PROCEDURES

INSTALLATION

S140-651 I (NOV 07)

Page 5

PARTS LIST

XL CATWALK ASSEMBLY PROCEDURES

INSTALLATION

S140-651 I (NOV 07)

Page 6

PARTS LIST (CONTINUED)

XL CATWALK ASSEMBLY PROCEDURES

INSTALLATION

S140-651 I (NOV 07)

Page 7

THIS IS A STANDARD CATWALK INSTRUCTION ONLY.

CHECK BILL OF MATERIAL & ASSEMBLY DRAWING FOR ANY CUSTOM INSTRUCTIONS.

NOTES:

1. THIS IS GENERAL INSTRUCTION ON VERTICAL SUPPORT ASSEMBLY.

REFER TO MAIN ASSEMBLY DRAWINGS FOR SPECIFIC PLACEMENT

OF VERTICAL SUPPORTS.

2. FASTEN VERTICAL SUPPORTS LOOSE TO HORIZONTAL ANGLES.

INSTALLING FRONT VERTICAL SUPPORTS

INSTALLATION

XL CATWALK ASSEMBLY PROCEDURES

INSTALLATION

S140-651 I (NOV 07)

Page 8

INSTALLING REAR VERTICAL SUPPORTS

NOTES:

1. MOUNT LOOSE, VERTICAL SUPPORTS TO HORIZONTAL SUPPORTS.

2. THIS IS A GENERAL INSTRUCTION ON VERTICAL SUPPORT ASSEMBLY. REFER TO MAIN

ASSEMBLY DRAWINGS, ON CURRENT JOB, FOR SPECIFIC PLACEMENT OF VERTICAL

SUPPORTS. CHECK THE VERTICAL SUPPORTS.

*ORIENTATION AT THE REAR OF UNIT AS PER CURRENT JOB.

XL CATWALK ASSEMBLY PROCEDURES

INSTALLATION

S140-651 I (NOV 07)

Page 9

MOUNTING FRONT VERTICAL SUPPORTS ON M 6-ROW COIL UNITS

WHEN MOUNTING VERTICAL

SUPPORTS, LINE UP HOLES

CIRCLED WITH 5026097 &

5026098 BEFORE TIGHTENING

THE TOP & BOTTOM BOLTS

A, B, G, H.

ASSEMBLY INSTRUCTIONS-EXISTING UNIT:

1. INSTALL PART 5025827 TO THE TOP & BOTTOM

FLANGES ON THE FRONT PANEL.

2. INSTALL PARTS 5026097 & 5026098 TO FRONT &

SIDE PANELS.

3. ATTACH PART 5026099 TO MOUNTING BRACKETS

5026097 & 5026098.

4. MOUNT VERTICAL SUPPORTS 5026023 AS SHOWN.

ASSEMBLY INSTRUCTIONS-NEW UNIT:

1. INSTALL PARTS 5026097 & 5026098 TO

FRONT & REAR SIDE PANELS.

2. ATTACH PART 5026099 TO MOUNTING

BRACKETS.

3. MOUNT VERTICAL SUPPORTS 5026023

AS SHOWN.

XL CATWALK ASSEMBLY PROCEDURES

INSTALLATION

S140-651 I (NOV 07)

Page 10

ASSEMBLY INSTRUCTIONS-NEW UNIT:

1. INSTALL PARTS 5026097 & 5026098 TO

REAR & SIDE PANELS.

2. ATTACH PART 5026099 TO MOUNTING

BRACKETS 5026097 & 5026098.

3. MOUNT VERTICAL SUPPORTS 5026934

AS SHOWN.

ASSEMBLY INSTRUCTIONS-EXISTING UNIT:

1. INSTALL PART 5025827 TO THE TOP &

BOTTOM FLANGES ON THE REAR PANEL.

2. INSTALL PARTS 5026097 & 5026098 TO

REAR & SIDE PANELS.

3. ATTACH PART 5026099 TO MOUNTING

BRACKETS 5026097 & 5026098.

4. MOUNT VERTICAL SUPPORTS 5026934

AS SHOWN.

WHEN MOUNTING VERTICAL

SUPPORTS, LINE UP HOLES

CIRCLED WITH 5026097 & 5026098

BEFORE TIGHTENING THE TOP &

BOTTOM BOLTS A,B,G,H.

MOUNTING REAR VERTICAL SUPPORTS ON M 6-ROW COIL UNITS

XL CATWALK ASSEMBLY PROCEDURES

INSTALLATION

S140-651 I (NOV 07)

Page 11

NOTES FOR STEP #4:

1. BOLT LOOSE, FOR LATER

ADJUSTMENTS, INSIDE OF TOEPLATE.

2. BOLT LOOSE FOR ADJUSTMENT, 4136749

TOEPLATES TO CATWALK SUPPORTS.

NOTE FOR STEP #1:

1. REMOVE THE 2ND THROUGH THE 5TH

BOLTS, AS SHOWN IN THE PICTURE ON THE

RIGHT. TYPICAL BOTH SIDES.

MOUNTING CATWALK SUPPORTS

XL CATWALK ASSEMBLY PROCEDURES

INSTALLATION

S140-651 I (NOV 07)

Page 12

DETAIL A

REMOVE THE 2ND THROUGH THE

5TH BOLTS, AS SHOWN IN THE

PICTURE ABOVE.

MOUNT CATWALK SUPPORT AS

SHOWN ON ASSEMBLY STEP #2.

NOTE:

1. INSTALL CORNER SUPPORTS AS SHOWN

IN STEPS 1 THROUGH 4 ON PAGE 4.0.

NOTE:

THIS IS AN EXAMPLE LAYOUT. REFER

TO ASSEMBLY DRAWINGS, TOP VIEW,

FOR SPECFIC CATWALK SUPPORT

LAYOUT.

LH= 4136754 SUPPORT CATWALK

RH= 4136755 SUPPORT CATWALK

MOUNTING CATWALK SUPPORTS

2nd

3rd

4th

5th

XL CATWALK ASSEMBLY PROCEDURES

INSTALLATION

S140-651 I (NOV 07)

Page 13

NOTES:

1. BOLT LOOSE, TOEPLATES TO

CATWALK SUPPORTS.

2. BOLT 4136749 INSIDE TOEPLATES.

3. TIGHTEN BOLTS TOEPLATES

MARKED “ * “. THIS WILL LEVEL

VERTICAL SUPPORTS.

4. TIGHTEN ALL VERTICAL

SUPPORTS. REFER TO

PAGES 7 THROUGH 10.

5. TIGHTEN ALL BOLTS, INCLUDING

THE BOLTS CONNECTING 4136749

TO THE TOEPLATES.

NOTES:

1. BOLT LOOSE, TOEPLATES TO

CATWALK SUPPORTS.

2. BOLT 4136758 INSIDE TOEPLATES.

3. TIGHTEN ALL BOLTS ONCE

ADJUSTMENTS ARE MADE.

4. TIGHTEN BOLTS ON ACCESS

SECTION. REFER TO PAGE 11

STEP #4.

MOUNTING TOEPLATES

XL CATWALK ASSEMBLY PROCEDURES

INSTALLATION

S140-651 I (NOV 07)

Page 14

INSTALLING END TOEPLATE ON E/E UNITS

NOTES:

BOLT LOOSE UNTIL ALL PARTS ARE INSTALLED AND ADJUSTMENTS MADE.

1. INSTALL TOEPLATES & 4136762 TO CATWALK SUPPORT.

2. FASTEN 4136749 TO THE INSIDE TOEPLATES AND 4136762 (BOLTS C AND D).

3. MOUNT 4136759 TO CATWALK SUPPORT AND 4136762 (BOLTS A AND B).

4. WHEN ALL ADJUSTMENTS ARE MADE, PLUMB 4136759 AND TIGHTEN ALL BOLTS.

5. INSERT END CAPS ON 5026079 HANDRAIL PIPES PRIOR TO MOUNTING HANDRAILS.

6. MOUNT HANDRAILS (5026079) WITH THE U-BOLTS PROVIDED.

XL CATWALK ASSEMBLY PROCEDURES

INSTALLATION

S140-651 I (NOV 07)

Page 15

NOTES:

1. SLIP CORNERPOST ASSEMBLY ONTO

CORNER SUPPORT.

2. BOLT TOGETHER WHEN HANDRAIL

CORNERPOST (4136763) IS IN CONTACT

WITH TOEPLATE.

3. “

* “ BOLT LOOSE TO TOEPLATE.

4. PLUMB HANDRAIL CORNERPOST AND

TIGHTEN ALL BOLTS.

PREASSEMBLE 4136751 AND

4136763 BEFORE BOLTING

TO CORNER SUPPORT. BOLT

LOOSE FOR LATER ADJUST-

MENTS.

INSTALLING HANDRAIL CORNERPOSTS

XL CATWALK ASSEMBLY PROCEDURES

INSTALLATION

S140-651 I (NOV 07)

Page 16

LADDERSIDE CORNER ASSEMBLY INSTRUCTIONS:

1. PREASSEMBLE 4136751 AND 4136763 AS SHOWN ON PAGE 15.

2. SLIP 4136763 ASSEMBLY ONTO CORNER SUPPORT AND BOLT LOOSE WHEN

4136763 ASSEMBLY CONTACTS TOEPLATE. BOLT LOOSE TO TOEPLATE.

3. BOLT LOOSE 5025805 TO CATWALK SUPPORT.

4. REMOVE WASHERS AND NUTS ON BOLTS C AND D AFTER 4136763 ASSEMBLY

IS BOLTED TO CORNER SUPPORT.

5. INSTALL 5025801 ON NUTS C, D, AND 5025805, AS SHOWN ABOVE.

6. PLUMB 4136763 AND TIGHTEN ALL BOLTS.

7. BOLT LOOSE 5025940 AND 5025941 TO 5025801.

INSTALLING LADDER TOEPLATE

XL CATWALK ASSEMBLY PROCEDURES

INSTALLATION

S140-651 I (NOV 07)

Page 17

LADDERSIDE CORNER ASSEMBLY INSTRUCTIONS:

1. PREASSEMBLE 4136751 AND 4136763 AS SHOWN ON PAGE 15.

2. SLIP 4136763 ASSEMBLY ONTO CORNER SUPPORT AND BOLT LOOSE WHEN

4136763 ASSEMBLY CONTACTS TOEPLATE. BOLT LOOSE TO TOEPLATE.

3. BOLT LOOSE 5025805 TO CATWALK SUPPORT.

4. REMOVE WASHERS AND NUTS ON BOLTS C AND D AFTER 4136763

ASSEMBLY IS BOLTED TO CORNER SUPPORT.

5. INSTALL 5025803 ON NUTS C, D, AND 5025805, AS SHOWN ABOVE.

6. PLUMB 4136763 AND TIGHTEN ALL BOLTS.

7. BOLT LOOSE 5025940 AND 5025941 TO 5025803.

INSTALLING LADDER TOEPLATE

XL CATWALK ASSEMBLY PROCEDURES

INSTALLATION

S140-651 I (NOV 07)

Page 18

INSTALLING LADDER TOEPLATE

LADDERSIDE CORNER ASSEMBLY INSTRUCTIONS:

1. PREASSEMBLE 4136751 AND 4136763 AS SHOWN ON PAGE 15.

2. SLIP 4136763 ASSEMBLY ONTO CORNER SUPPORT AND BOLT LOOSE WHEN

4136763 ASSEMBLY CONTACTS TOEPLATE. BOLT LOOSE TO TOEPLATE.

3. BOLT LOOSE 5025805 TO CATWALK SUPPORT.

4. REMOVE WASHERS AND NUTS ON BOLTS C AND D AFTER 4136763

ASSEMBLY IS BOLTED TO CORNER SUPPORT.

5. INSTALL 5025803 ON NUTS C, D, AND 5025805, AS SHOWN ABOVE.

6. PLUMB 4136763 AND TIGHTEN ALL BOLTS.

7. BOLT LOOSE 5025940 AND 5025941 TO 5025803.

XL CATWALK ASSEMBLY PROCEDURES

INSTALLATION

S140-651 I (NOV 07)

Page 19

LADDERSIDE CORNER ASSEMBLY INSTRUCTIONS:

1. PREASSEMBLE 4136751 AND 4136763 AS SHOWN ON PAGE 15.

2. SLIP 4136763 ASSEMBLY ONTO CORNER SUPPORT AND BOLT LOOSE WHEN

4136763 ASSEMBLY CONTACTS TOEPLATE. BOLT LOOSE TO TOEPLATE.

3. BOLT LOOSE 5025805 TO CATWALK SUPPORT.

4. REMOVE WASHERS AND NUTS ON BOLTS C AND D AFTER 4136763 ASSEMBLY

IS BOLTED TO CORNER SUPPORT.

5. INSTALL 5025801 ON NUTS C, D, AND 5025805, AS SHOWN ABOVE.

6. PLUMB 4136763 AND TIGHTEN ALL BOLTS.

7. BOLT LOOSE 5025940 AND 5025941 TO 5025801.

INSTALLING LADDER TOEPLATE

XL CATWALK ASSEMBLY PROCEDURES

INSTALLATION

S140-651 I (NOV 07)

Page 20

MOUNTING CENTER FRONT TOEPLATE

LADDERSIDE FRONT TOEPLATE ASSEMBLY INSTRUCTIONS:

1. MOUNT 5026047 TO 4136754 AND 4136755.

2. FASTEN FRONT TOEPLATE TO 5026047.

3. BOLT LOOSE 5025940 AND 5025941 TO FRONT TOEPLATE

(TIGHTEN BOLTS AFTER LADDER IS INSTALLED).

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Frick XL Catwalk System I Installation guide

Frick XL Catwalk System I Installation guide

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