Pottinger JUMBO 8020 L Operating instructions

Type
Operating instructions
0551_80_enU.0
Operating manual
Self-loading trailer with loading rotor
JUMBO 8020 L Profiiline
0551
Machine No.: +..01512
PÖTTINGER - Trust creates Affinity since 1871
"Quality pays for itself." We therefore apply the highest quality standards to our products,
which are permanently monitored by our in-house quality management team and our man-
agement board Because the safety, perfect function, highest quality and absolute reliability of
our machines in operation are the core competencies for which we stand.
Technical alterations
There may be deviations between these document and the product as we are constantly de-
veloping our products. Therefore no claims may be derived from the data, illustrations and
descriptions. Please contact your Specialist Service Centre for any binding information about
specific features of your machine.
Legal notes
Please note that only the German operating manual constitutes the original operating manual
in regards to the guidelines 2006/42/EC. Operating manuals on languages different than
German, are translations of the German original manual of operation.
We would ask you to please understand that changes to the scope of supply with regard to
form, equipment and technical specifications are possible at any time.
Any form of reprint, translation or reproduction, including excerpts, requires the written appro-
val of PÖTTINGER Landtechnik GmbH.
All rights according to copyright law are expressly reserved by PÖTTINGER Landtechnik
GmbH.
© PÖTTINGER Landtechnik GmbH
You can find additional information about your machine in MyPöttinger.
Are you looking for suitable accessories for your machine? No problem! All the information
you require is here at your disposal. And if we don't have what you're looking for, then your
Specialist Service Centre is there for you with help and advice.
Scan the QR code on the type plate of the machine or visit http://www.mypoettinger.com
2 | Operating manual JUMBO 8020 L Profiiline 0551_80_enU.0
Dear Customer
The Operating instructions will allow you to become acquainted with your machine and pro-
vide clear information about safe and correct handling, maintenance and care. Take the time
to read the instructions all the way through.
The operating instructions are a part of the machine. They must be stored in an accessible
location at the workplace for the entire service life of the machine. The user must independ-
ently supplement the instructions regarding national regulations on accident prevention, traf-
fic safety and environment protection.
All persons that are entrusted with the operation, maintenance or transport of the machine
must read and understand these instructions, in particular the safety instructions, before be-
ginning work. Any warranty claims lapse on non-observance of these Instructions.
If you have any questions regarding the contents of these Operating instructions or further
questions regarding the machine, please contact your PÖTTINGER service partner.
Correct maintenance and care according to the defined maintenance intervals will ensure the
operational and traffic safety, as well as the reliability of your machine.
Use only original spare parts or spare parts and accessories that are approved by PÖTTING-
ER Landtechnik GmbH. Only original spare parts that are approved by us have been tested
and accordingly are appropriate for use in your machine. The use of any unapproved parts
forfeits any guarantee or guarantee claim. Even after the end of the warranty period we rec-
ommend using original spare parts to ensure the performance of your machine.
The Product Liability Law obligates manufacturers/dealers to transfer operating instructions
when selling machines, as well as to instruct clients regarding the safety, operation and
maintenance regulations concerning the machine. Confirmation in the form of a declaration
of transfer is required to verify that the implement and Instructions have been transferred cor-
rectly. The declaration of transfer is delivered together with the machine.
Every self-employed person and farmer is an entrepreneur within the meaning of the product
liability legislation. Therefore corporate property damage according to the Product Liability
Law is excluded from the liability of PÖTTINGER. Corporate property damage according to
the Product Liability Law refers to damage caused by the machine. Damage to the machine
is not property damage according to the Product Liability Law.
The operating instructions are a part of the machine, therefore you must transfer them when
selling/transferring the machine to a new user. Train and instruct the new owner in the regu-
lations stated.
The PÖTTINGER service team wishes you the best of luck.
0551_80_enU.0 Operating manual JUMBO 8020 L Profiiline | 3
You will find the following representations in this operating manual
DANGER
If you do not follow the instructions in a text section with this marking, there is a risk
of fatal or life-threatening injury.
All instructions in such text sections must be followed!
WARNING
If you do not follow the instructions in a text section with this marking, there is a risk
of severe injury.
All instructions in such text sections must be followed!
CAUTION
If you do not follow the instructions in a text section with this marking, there is a risk
of injury.
All instructions in such text sections must be followed!
NOTICE
If you do not follow the instructions in a text section with this marking, there is a risk
of damage to property.
All instructions in such text sections must be followed!
TIP
Marked text sections contain recommendations and advice on handling the machine.
ENVIRONMENT
Marked text sections contain advice on the subject of environmental protection.
Equipment marked as optional is available only for certain machine models or in certain
countries.
Images may differ in detail to your machine and should only be considered as indicative.
4 | Operating manual JUMBO 8020 L Profiiline 0551_80_enU.0
Instructions for product handover
Please verify the listed items in accordance with the product liability obligation
Please, tick off where appropriate.
Machine checked according to delivery note. All packing materials removed, all
safety devices, cardan shafts and control elements present.
Machine operation, commissioning and maintenance discussed with and explained
to the clients using the operational instructions.
Tyre air pressure verified.
Tightness of wheel nuts verified.
Reference to correct p.t.o. speed and direction of rotation.
Adaptation to tractor complete; three point adjustment, drawbar height, attachment
of handbrake lever in tractor cab, forced steering set, compatibility of all necessary
electrical, hydraulic and pneumatic connectors to tractor checked and established.
Cardan shaft correctly cut to length.
Test run of all machine functions in addition to parking brake and operating brake
completed and no defects noted.
Function explanation during test run.
Tilting to transport and working position explained.
Information regarding optional equipment provided.
References made to compulsory reading of the operational instructions.
Confirmation is required to prove that the machine and the operating instructions have been
properly handed over. For this purpose you have received a confirmation e-mail from PÖT-
TINGER. If you have not received this mail, please contact your local dealer. Your dealer can
fill in the handover declaration online.
Austria
PÖTTINGER Landtechnik GmbH
Industriegelände 1
4710 Grieskirchen
Phone+43 7248 600-0
Fax+43 7248 600-2513
0551_80_enU.0 Operating manual JUMBO 8020 L Profiiline | 5
Amendment index
Date Index Amendment reason Amended chapter
6 | Operating manual JUMBO 8020 L Profiiline 0551_80_enU.0
Transport safeguards set up in the factory
Transport safeguard electronic positive steering.............................................................. 17
Factory standard tightening torque
Tightening torque.............................................................................................................. 19
Layout and function
Functional elements.......................................................................................................... 20
Electric controls................................................................................................................. 23
Hydraulic controls.............................................................................................................. 23
Accessories included in the scope of delivery................................................................... 24
Upgrade program.............................................................................................................. 24
Electronic positive steering layout and function
Functional elements.......................................................................................................... 25
At a glance
Identification...................................................................................................................... 26
Type plate with CE marking......................................................................................... 26
Description
EU - declaration of conformity........................................................................................... 28
Intended use..................................................................................................................... 29
Non-approved useage....................................................................................................... 29
Technical data
Dimensions....................................................................................................................... 30
Attachment........................................................................................................................ 30
Weights............................................................................................................................. 31
Tyres................................................................................................................................. 31
Blade................................................................................................................................. 32
Power requirements.......................................................................................................... 32
Hydraulics ........................................................................................................................ 32
Electrics............................................................................................................................. 32
POWER CONTROL Terminal........................................................................................... 33
Contents
0551_80_enU.0 Operating manual JUMBO 8020 L Profiiline | 7
FIELD OPERATOR 130.................................................................................................... 34
EXPERT 75 Terminal (Option).......................................................................................... 36
CCI terminal (optional)...................................................................................................... 36
Noise emission.................................................................................................................. 37
AUTOCUT
AUTOCUT Layout and function........................................................................................ 38
Technical data................................................................................................................... 39
Safety and the environment
Safety advice..................................................................................................................... 41
Qualification of personnel............................................................................................ 41
Performing maintenance work..................................................................................... 41
Organisational measures............................................................................................. 41
Maintaining operational safety..................................................................................... 41
Special hazards........................................................................................................... 42
Safety devices................................................................................................................... 43
Warning signs.............................................................................................................. 43
Traffic safety equipment.............................................................................................. 49
Parking brake.............................................................................................................. 52
Environmental protection.................................................................................................. 53
Handling hazardous substances................................................................................. 53
Fuel efficiency and soil protection............................................................................... 53
Disposal of the machine.............................................................................................. 53
AUTOCUT Safety and environment
Safety advice..................................................................................................................... 55
Qualification of personnel............................................................................................ 55
Organisational measures............................................................................................. 55
Maintaining operational safety..................................................................................... 55
Special hazards........................................................................................................... 56
Safety devices................................................................................................................... 57
Warning signs.............................................................................................................. 57
EMERGENCY STOP and fire extinguisher................................................................. 58
Control terminal operation
Steering computer operation............................................................................................. 60
Contents
8 | Operating manual JUMBO 8020 L Profiiline 0551_80_enU.0
Steering computer terminal overview.......................................................................... 60
Adjusting threshold values........................................................................................... 60
"collision alarm" menu....................................................................................................... 61
Adjustment of collision alarm threshold value................................................................... 62
Collision alarm collision threshold value display............................................................... 63
Deactivating the collision alarm......................................................................................... 64
Steering computer main display.................................................................................. 65
Event memory............................................................................................................. 66
Weighing unit operation.................................................................................................... 68
Layout and function..................................................................................................... 68
Activating/deactivating the weighing unit..................................................................... 68
Activate the "SET" menu............................................................................................. 69
"WORK" menu............................................................................................................. 70
“SET” menu weighing unit section............................................................................... 71
Weighing procedure methods...................................................................................... 80
Wayne procedure.............................................................................................................. 80
"DATA" menu.............................................................................................................. 85
Data transfer hardware................................................................................................ 86
Data transfer software....................................................................................................... 88
Data processing................................................................................................................ 90
Load safeguard COVER PLUS operation (option)............................................................ 91
AUTOCUT control............................................................................................................. 93
Calling up the "Cutter sharpening" menu.................................................................... 94
FIELD OPERATOR 130 Terminal operation..................................................................... 95
Field Operator 130 Terminal overview........................................................................ 95
Warning messages...................................................................................................... 96
System menu............................................................................................................... 97
External charging adapter........................................................................................... 101
Field Operator terminal holder..................................................................................... 102
POWER CONTROL Terminal operation........................................................................... 102
Overview of the POWER CONTROL terminal............................................................. 102
POWER CONTROL keys/soft keys............................................................................. 105
Basic functions............................................................................................................ 106
Turn terminal on/off and activate START menu................................................................ 106
System Menu.................................................................................................................... 107
POWER CONTROL Operating diagram........................................................................... 108
"WORK" menu............................................................................................................. 109
"SET" menu................................................................................................................. 121
Contents
0551_80_enU.0 Operating manual JUMBO 8020 L Profiiline | 9
“CONFIG” menu (configuration menu)........................................................................ 134
"TEST" menu............................................................................................................... 138
Activating "DATA" menu.............................................................................................. 141
ISOBUS error messages............................................................................................. 143
POWER CONTROL Alarm messages......................................................................... 146
ISOBUS terminals............................................................................................................. 149
EXPERT 75 Terminal overview................................................................................... 149
Input keypad...................................................................................................................... 150
CCI 100 Terminal overview......................................................................................... 151
Input keypad...................................................................................................................... 152
CCI 1200 Terminal overview............................................................................................. 154
ISOBUS operation....................................................................................................... 154
ISOBUS keys/softkeys...................................................................................................... 154
Input masks....................................................................................................................... 156
Selection masks................................................................................................................ 157
Terminal on /off - "START" menu...................................................................................... 158
ISOBUS operating diagram............................................................................................... 160
Activate “WORK” menu (operating mode)........................................................................ 161
Activating "TRANSPORT" menu....................................................................................... 174
"SET" menu....................................................................................................................... 175
“CONFIG” menu (configuration menu).............................................................................. 189
"TEST" menu.................................................................................................................... 192
Activating "DATA" menu................................................................................................... 196
ISOBUS error messages................................................................................................... 197
ISOBUS alarm messages................................................................................................. 200
Isobus "Auxiliary" function (AUX)...................................................................................... 203
Valves / cover / auxiliary equipment
Side protection / front protection operation....................................................................... 206
Use climbing aid................................................................................................................ 206
Swivelling up/swivelling down the AUTOCUT hydraulic block.......................................... 208
Support stand operation.................................................................................................... 209
Operation
Initial operation.................................................................................................................. 212
Adjusting the tractor trailer-coupling............................................................................ 212
Determine tractor ballast............................................................................................. 212
Contents
10 | Operating manual JUMBO 8020 L Profiiline 0551_80_enU.0
Determine the required tractor ballast weights using the weighing method...................... 213
Determine the required tractor ballast weights using calculation...................................... 215
Electronically controlled positive steering.................................................................... 216
Adapting the tractor hydraulics.................................................................................... 216
Adjustment of the cardan shaft.................................................................................... 217
Check PTO drive............................................................................................................... 219
Emergency-brake adjustment bolt position (hydraulic single pipe brake H1L)............ 219
Breakaway cable attachment (emergency brake valve hydraulic single pipe brake
H1L)............................................................................................................................. 220
Adjusting and retrofitting................................................................................................... 221
Positive steering.......................................................................................................... 222
Setting the collision guard................................................................................................. 222
Installing bracket (Ø 50).................................................................................................... 223
Filling the hydraulic positive steering cylinder/reservoir.................................................... 224
Adjusting hydraulic positive steering................................................................................. 225
Articulated drawbar...................................................................................................... 226
Pivoting drawbar height loading operation adjustment..................................................... 226
Pivoting drawbar vibration damping.................................................................................. 228
Pick-up......................................................................................................................... 230
Pick-up sensing roller (option)........................................................................................... 230
Setup and front covers................................................................................................ 232
Adjusting the hose holder.................................................................................................. 232
Hydraulic front flap settings............................................................................................... 233
Mechanical front flap......................................................................................................... 235
Pressing channel cover (option)........................................................................................ 235
Installation positions of the tailgate hydraulic cylinders..................................................... 237
Coupling............................................................................................................................ 237
Attach drawbar............................................................................................................ 238
Connect cardan shaft.................................................................................................. 240
Installing hydraulic positive steering............................................................................ 241
Installing electronic positive steering........................................................................... 241
Air pressure - braking system (Option)........................................................................ 241
Connect hydraulic hoses............................................................................................. 243
Load sensing valve adjustment................................................................................... 245
Connect cables............................................................................................................ 246
Mounting the POWER CONTROL terminal................................................................. 246
Fit the ISOBUS terminal.............................................................................................. 247
Fit EXPERT 100 (CCI-100) Terminal ......................................................................... 248
Contents
0551_80_enU.0 Operating manual JUMBO 8020 L Profiiline | 11
Connect the tractor terminal........................................................................................ 249
Work assignment.............................................................................................................. 249
Cutting unit locking mechanism check........................................................................ 250
Cutting unit operation.................................................................................................. 251
Emergency brake valve Hydraulic brake .................................................................... 252
Manual load matching valve setting (hydraulic brake)................................................. 252
Support stand operation.............................................................................................. 253
Permissible cardan shaft angle................................................................................... 255
Lifting axle................................................................................................................... 255
Tailgate operation........................................................................................................ 256
Trailing steering axle operation................................................................................... 256
External keypad........................................................................................................... 257
Driving with a pivoted drawbar.................................................................................... 259
Cutter sharpening operation........................................................................................ 259
Loading procedure....................................................................................................... 262
Loading procedure general tips......................................................................................... 262
Adjusting the pick-up......................................................................................................... 263
Loading process (via pick-up)........................................................................................... 264
Unloading procedure................................................................................................... 266
Unloading without dosing rollers....................................................................................... 266
Decommissioning ............................................................................................................. 267
Unhitching......................................................................................................................... 267
Uncoupling the cardan shaft........................................................................................ 267
Dismounting the POWER CONTROL terminal............................................................ 268
Dismounting the CCI terminal...................................................................................... 269
Separate the tractor terminal....................................................................................... 269
Disconnect air pressure-braking system connecting lines........................................... 269
Detach the machine from the tractor........................................................................... 270
Care and maintenance
Ensure operational readiness........................................................................................... 271
General tips....................................................................................................................... 271
Lifting jack lifting points..................................................................................................... 272
Trailer brake valve quick release position (air brake)........................................................ 272
Oil filling, oil drainage and oil level control plugs............................................................... 273
Cardan shaft maintenance................................................................................................ 275
Checking the friction clutch.......................................................................................... 276
Check the cardan shaft cam clutch............................................................................. 277
Contents
12 | Operating manual JUMBO 8020 L Profiiline 0551_80_enU.0
Daily maintenance............................................................................................................. 277
Check the brake hoses and hose couplings................................................................ 277
Draining the compressed air tank................................................................................ 278
Check/correct press gearbox seating.......................................................................... 279
Check/correct tyre pressures....................................................................................... 281
Check hydraulic system............................................................................................... 282
Check / change lighting of lamps................................................................................. 283
Check / replace warning signs, warning triangles, warning sheets............................. 288
Before every season......................................................................................................... 289
Topping up the gear oil................................................................................................ 289
Change gear oil........................................................................................................... 289
Checking/lubricating the traction coupling ball............................................................ 290
Before every season and as needed................................................................................ 291
Check/adjust the hydraulic chassis (option)................................................................ 291
Before every season and then after every 40 operating hours......................................... 293
Lubricate the pick-up drive chains............................................................................... 293
After every season............................................................................................................ 294
Clean outside of machine............................................................................................ 294
Remove any deposits in the frame profile................................................................... 295
Check the screw connections of the frame and axle bridge........................................ 296
Check/adjust wheel brake cylinder piston stroke (air brake)....................................... 296
As required........................................................................................................................ 297
Cutting unit.................................................................................................................. 297
Fold out or swivel out sideways the cutter bar.................................................................. 297
Cutter removal/installation................................................................................................. 302
Manually sharpen cutter.................................................................................................... 303
Clean the cutter safety device........................................................................................... 304
Adjust cutter lock............................................................................................................... 304
Cutter released torque...................................................................................................... 305
Setting cutter swivelling out mechanism........................................................................... 306
Adjust cutter bar................................................................................................................ 307
Checking/retensioning the scraper floor chains........................................................... 308
Hydraulic oil filter change............................................................................................ 309
Clean terminal............................................................................................................. 310
Replace press rotor scrapers...................................................................................... 310
Replace pick-up tines.................................................................................................. 313
Exchange field operator batter.................................................................................... 314
Clean the AUTOCUT................................................................................................... 315
Contents
0551_80_enU.0 Operating manual JUMBO 8020 L Profiiline | 13
Replace AUTOCUT grinding disc................................................................................ 315
Correct AUTOCUT sharpening quality........................................................................ 318
Tension/replace AUTOCUT sharpening head drive belt............................................. 319
Adjust AUTOCUT cross slide guide roller................................................................... 320
Adjust AUTOCUT sharpening head angle................................................................... 321
After service life................................................................................................................. 322
Middle of the season................................................................................................... 322
Check the gear oil fill level................................................................................................ 322
After the first 10 operating hours, then every 200 hours............................................. 323
Lubricate support axle, underneath and sides.................................................................. 323
Initially after 10 hours, then first loaded journey after tyre changes, then every
500 hours..................................................................................................................... 324
Retighten washers............................................................................................................ 324
Initially after 10 hours, then every 500 hours or every six months.............................. 324
Check screws on bogey chassis....................................................................................... 324
Check bogey chassis spring tension housing bearing bolt............................................... 325
Check bogey chassis spring tension housing bearing bolt............................................... 326
Initially after 10 hours, then every 500 hours............................................................... 326
Check hydraulic chassis spring bolts................................................................................ 326
Every 30 operating hours............................................................................................ 327
Lubricate AUTOCUT......................................................................................................... 327
Every 40 operating hours............................................................................................ 328
Lubricate steering axles steering arm bearing.................................................................. 328
1x per month during the operating period.................................................................... 329
Drawbar eye 548.76.421.0 (option) wear check/replacement........................................... 329
Every 200 operating hours.......................................................................................... 329
Check wheel hub bearing play.......................................................................................... 329
Adjusting the wheel hub bearing play............................................................................... 330
Check the brake linings..................................................................................................... 331
Lubricate steering axle locking mechanism cylinder head................................................ 331
Lubricate hydraulic chassis damping cylinder................................................................... 332
Check the cutter spacing to the rotor................................................................................ 332
Check/correct scraper spacing.......................................................................................... 333
Every 200 hours and after more than 3 months stationary.......................................... 336
Lubricate bearings of brake shafts inside and outside...................................................... 336
Check standard brake linkage adjuster............................................................................. 337
Every 500 operating hours or annually........................................................................ 338
Check hydraulic chassis damping cylinder....................................................................... 338
Contents
14 | Operating manual JUMBO 8020 L Profiiline 0551_80_enU.0
Check the hydraulic/chassis spring connection................................................................ 339
Check adjustment of automatic brake linkage adjuster..................................................... 339
Check the function of the automatic brake linkage adjuster.............................................. 339
Lubricate brake linkage adjuster....................................................................................... 340
Every 500 hours or annually and after replacing brake linings.................................... 341
Lubricate automatic linkage adjuster................................................................................. 341
Every 1000 operating hours or annually...................................................................... 341
Replace chassis wheel hub bearing grease...................................................................... 341
Every 40 loads............................................................................................................. 342
Lubricate the dosing roller drive chains............................................................................. 342
Every 80 loads............................................................................................................. 344
Lubricate press rotor......................................................................................................... 344
Lubricate load safeguard (COVER+)................................................................................ 344
x per year..................................................................................................................... 345
Check/correct adjustment of sensors................................................................................ 345
Every 2 years and as needed...................................................................................... 349
AUTOCUT fire extinguisher.............................................................................................. 349
Every 4 years............................................................................................................... 349
Check and adjust hydraulic pressure accumulator........................................................... 349
Every 6 years............................................................................................................... 351
Hydraulic hoses................................................................................................................. 351
Overview of maintenance work on axles and wheels....................................................... 351
Lubrication plans............................................................................................................... 356
Operating materials
Equipment specification.................................................................................................... 359
Working materials and fill quantities.................................................................................. 359
Help and advice
Cardan shaft - cam clutch................................................................................................. 361
Dosing unit cam clutch...................................................................................................... 361
What to do if...................................................................................................................... 361
Lighting........................................................................................................................ 362
Sensor troubleshooting................................................................................................ 362
Pick-up angle sensors....................................................................................................... 363
Feeler wheel sensors Pick-up Super Large 2360............................................................. 364
Hydraulics emergency actuation................................................................................. 365
Contents
0551_80_enU.0 Operating manual JUMBO 8020 L Profiiline | 15
Hydraulic controlled steering emergency operation.................................................... 368
Electronic positive steering.......................................................................................... 369
Electronic positive steering emergency operation....................................................... 371
Read out the event recorder........................................................................................ 372
Steering computer error code list................................................................................ 373
Machine monitoring alarm messages.......................................................................... 418
Pick-up mechanical relief............................................................................................. 420
Pick-up hydraulic relief................................................................................................ 421
Pick-up Super Large scraper plate.............................................................................. 423
ALB Regulator............................................................................................................. 424
Wiring diagrams................................................................................................................ 425
Hydraulic circuit diagrams........................................................................................... 425
Electrical circuit diagrams............................................................................................ 432
AUTOCUT help and advice
Troubleshooting................................................................................................................ 438
Cutter bar does not swivel........................................................................................... 439
Turn off the blade sharpening unit............................................................................... 440
Hydraulics emergency actuation....................................................................................... 440
Adjustment of sensors....................................................................................................... 443
Wiring diagrams................................................................................................................ 446
Electrical circuit diagrams............................................................................................ 446
Hydraulic circuit diagrams........................................................................................... 451
Contents
16 | Operating manual JUMBO 8020 L Profiiline 0551_80_enU.0
Transport safeguard electronic positive steering
On delivery of the machine from the factory, the shut-off valves on the hydraulic block of the
electronic positive steering are closed.
This locks the steering axles. This allows the machine to be manoeuvred without hitching to
a tractor.
Tridem axles: Shut-off valves 1 / 2 / 3 / 4 of the steering axles in the transport safeguard po-
sition (= closed)
Tandem axles: Shut-off valves 5 / 6 of the steering axles in the transport safeguard position
(= closed)
Transport safeguards set up in the factory
0551_80_enU.0 Operating manual JUMBO 8020 L Profiiline | 17
Prerequisite
Machine must be standing on level, stable ground and secured against rolling.
Tractor motor turned off, ignition key removed and stored.
Implementation
TIP
The shut-off valves are located above the first axle of the chassis.
Open the shut-off valve as shown below.
Tridem axles: Shut-off valves 1 / 2 / 3 / 4 of the steering axles in operating position (= open)
Tandem axles: Shut-off valves 5 / 6 of the steering axles in operating position (= open)
Transport safeguards set up in the factory
18 | Operating manual JUMBO 8020 L Profiiline 0551_80_enU.0
Tightening torque
This factory standard applies to all metric bolts for which no special tightening torque is
specified in the drawing/manual. The relevant grade is visible on the bolt head.
The values given are nominal and are valid for a head friction rate of IJ=0.14 and a
thread friction of IJ=0.125 Slight tensioning force differences can exist through differing
friction rates. The values given are to be kept to a tolerance of ± 10%.
By using the given tightening torque and the existing friction rate used, then up to 90%
of the minimum yield strength of the bolt material is used in accordance with DIN ISO
898 .
If a specific tightening torque is given for a bolt connection, then all these bolt connec-
tions are to be tightened to the specified tightening torque using a torque wrench.
Thread Grade 8.8 Grade 10.9
Tightening tor-
que in Nm
Tensioning force
in N
Tightening tor-
que in Nm
Tensioning force
in N
M 4 3.1 4000 4.4 5700
M 5 6.2 6600 8.7 9300
M 6 10.5 9300 15 13000
M 8 25 17000 36 24000
M 10 50 27000 70 38000
M 12 86 39500 121 56000
M 14 135 54000 195 76000
M 16 215 75000 300 105000
M 20 410 117000 580 164000
M24 710 168000 1000 237000
M 30 1400 270000 2000 380000
M 8 x 1 27 18700 38 26500
M 10 x 1.25 53 29000 74 41000
M 12 x 1.25 95 44500 130 63000
M 14 x 1.5 150 60000 210 85000
M 16 x 1.5 230 81000 320 115000
M 20 x 1.5 460 134000 650 189000
M 24 x 2 780 188000 1090 265000
Factory standard tightening torque
0551_80_enU.0 Operating manual JUMBO 8020 L Profiiline | 19
Functional elements
Names and functions
Pos. Element Function
1 Articulated drawbar Hydraulically actuated. Hitching to tractor and setting
the machine height (for automatic operation automatic
adjustment)
2 Front cover Hydraulically actuated. The transfer of chopped material
directly from the chopper is facilitated.
3 Body, upper section Optional with roof profiles (hard cover) for high com-
pression of low-density crops such as straw.
Optional with loaded material cover (dry cover)
4 Loaded material cover Hydraulically actuated. Protection against loss of crop
during road transport (load safeguard).
5 Tailgate Hydraulically actuated. Full opening of the loading area
possible.
6 Access door with access
ladder
Access for the loading area during maintenance and
cleaning as well as during changeover from pick-up op-
eration to transport of chopped material (loading chan-
nel cover).
7 Axle unit and axles Tridem or Tandem axle unit with steering axle and vari-
ous tyres.
Optional with lift axle, EBS (electronic brake system)
and intelligent trailing steering axle (inclination sensors).
8 Scraper floor Hydraulically actuated. Conveys the loaded material for-
wards and backwards with selectable speed.
9 Automatic blade sharpen-
ing unit (AUTOCUT)
Hydraulically actuated. Sharpening the cutter without
cutter removal simplifies the sharpening of the cutter.
10 Knife bank Cutter bar with variable number of cutters, which folds
out hydraulically and swivels out manually to the side.
The scraper incorporated in the cutting unit removes dirt
deposits from the cutter.
11 Pick-up The pick-up adapts to the uneven ground due to the
flexible suspension and enables quick and clean picking
up of the crop from the field and transfer to the rotor and
cutting unit
12 Support stand Manually actuated. When parking the machine on a lev-
el, load-bearing surface.
Layout and function
20 | Operating manual JUMBO 8020 L Profiiline 0551_80_enU.0
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Pottinger JUMBO 8020 L Operating instructions

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Operating instructions

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