Ariston 41-116-04 User manual

Brand: Ariston

Model: 41-116-04

Category: Water heaters & boilers

Type: User manual

Installation

Instructions

Type C Boilers

G.C.N: 41-116-04

LEAVE THESE INSTRUCTIONS

WITH THE END-USER

Country of destination: GB

This manual is an integral and essential part of the product. It should be kept with the

appliance so that it can be consulted by the user and our authorised personnel.

Please carefully read the instructions

and notices about the unit contained in

this manual, as they provide important

information regarding the safe

installation, use and maintenance of the

product.

For operating instructions please

consult the separate User’s Manual.

1. GENERAL

INFORMATION

TABLE OF CONTENTS

1. GENERAL INFORMATION

1.1 G

ENERAL I

NSTRUCTIONS

1.2 O

VERALL V

IEW

2. INSTALLATION

2.1 R

EFERENCE STANDARDS

2.2 SITING THE APPLIANCE

2.3 OVERALL DIMENSIONS

2.4 CLEARANCES

2.5 MOUNTING THE APPLIANCE

2.6 ELECTRICAL CONNECTION

2.7 GAS CONNECTION

2.8 W

ATER CONNECTIONS

2.9 F

LUE CONNECTION

2.10 R

OOM THERMOSTAT CONNECTION

2.11 ELECTRICAL DIAGRAMS

2.12 G

AS AND WATER CIRCUITS

3. D.H.W.STORAGE CYLINDER

3.1 2

PORT AND 3 PORT VALVE INSTALLATIONS

3.2 DOMESTIC HOT WATER PRIORITY KIT

4. COMMISSIONING

4.1 I

NITIAL PREPARATION

4.2 C

ONTROL PANEL

4.3 R

EMOVING THE FRONT PANEL

4.4 I

NITIAL START UP

4.5 OPERATIONAL ADJUSTMENTS

4.6 COMBUSTION ANALYSIS

4.7 FUME DISCHARGE MONITORING

4.8 DRAINING THE SYSTEM

5. GAS ADJUSTMENTS

GAS ADJUSTMENT TABLE

5.1 CHANGING THE TYPE OF GAS

6. MAINTENANCE

7. TECHNICAL INFORMATION

1.1 GENERAL INSTRUCTIONS

Read the instructions and recommendations in these Installation Instructions

carefully to ensure proper installation, use and maintenance of the appliance.

Keep this manual in a safe place. You may need it for your own reference while our

Servicing Centre technicians or your installer may need to consult it in the future.

This is an appliance for the production of central heating (C.H.).

This appliance must be used only for the purpose for which it is designed.

The manufacturer declines all liability for damage caused by improper or negligent

use.

No asbestos or other hazardous materials have been used in the fabrication of this

product.

Before connecting the appliance, check that the information shown on the data

plate and the table in section 7 comply with the electric, water and gas mains of the

property.You will find the data plate on the reverse of the control panel.

The gas with which this appliance operates is also shown on the label at the bottom

of the boiler.

Do not install this appliance in a damp environment or close to equipment which

spray water or other liquids.

Do not place objects on the appliance.

Do not allow children or inexperienced persons to use the appliance without

supervision.

If you smell gas in the room, do not turn on light switches, use the telephone or any

other object which might cause sparks.

Open doors and windows immediately to ventilate the room.

Shut the gas mains tap (at or adjacent to the gas meter) or the valve of the gas

cylinder and call your Gas Supplier immediately.

If you are going away for a long period of time, remember to shut the mains gas tap

or the gas cylinder valve.

Always disconnect the appliance either by unplugging it from the mains or turning

off the mains switch before cleaning the appliance or carrying out maintenance.

In the case of faults or failure, switch off the appliance and turn off the gas tap. Do

not tamper with the appliance.

For repairs, call your local Authorised Servicing Centre and request the use of

original spare parts. For in-guarantee repairs contact MTS (GB) Limited.

Check the following at least once a year:

1 - Check the seals for the water connections; replace any faulty seals.

2 - Check the gas seals;replace any faulty gas seals.

3 - Visual check of the entire unit.

4 - Visual check of the combustion process or analysis of combustion by-products

(see section 4.5) and cleaning of the burner if needed.

5 - If called for by point.3, dismantling and cleaning of the combustion

chamber.

6 - If called for by point.4, dismantling and cleaning of the burner jets.

7 - Visual check of the primary heat exchanger:

- check for overheating in the blade assembly;

- clean the exhaust fan if needed.

8 - Adjustment of the flow rate of the gas:flow rate for lighting, partial load and full

load.

9 - Check of the heating safety systems:

- safety device for maximum temperature (overheat thermostat);

- safety device for maximum pressure (safety valve).

10- Check of the gas safety systems:

- safety device for lack of gas or flame ionisation (detection

electrode);

- safety device for gas cock.

11- Check of the electrical connection (make sure it complies with the instructions

in the manual).

12- General check of the combustion by-products of the discharge/ventilation

system.

13- Check of the general performance of the unit.

The technical information and instructions provided herein below are intended for the

installer so that the unit may be installed correctly and safely.

The installation and initial start up of the boiler must be by a CORGI Registered

Installer in compliance with the installation standards currently in effect, as well as

with any and all local health and safety standards i.e. CORGI .

This appliance must be installed by a competent installer in accordance with

current Gas Safety (installation & use) Regulations.

The installation of this appliance must be in accordance with the relevant

requirements of the current Gas Safety (installation & use) Regulations, the Local

Building Regulations, the current I.E.E. Wiring Regulations, the byelaws of the local

water authority, and in Scotland, in accordance with the Building Standards

(Scotland) Regulation and Health and Safety document No. 635 “Electricity at work

regulations 1989”.

Installation should also comply with the following British Standard Codes of Practice:

2.1 REFERENCE STANDARDS

2. INSTALLATION

1.2 OVERALL VIEW

FIG. 1.0

BS 7593:1992 Treatment of water in domestic hot water central

heating systems

BS 5546:1990 Installation of hot water supplies for domestic

purposes

BS 5440-1:1990 Flues

BS 5440-2:1989 Air supply

BS 5449:1990 Forced circulation hot water systems

BS 6789:1987 Installation of gas fired hot water boilers of rated

input not exceeding 60kW

BS 6891:1989 Installation of low pressure gas pipe up to 28mm

BS 7671:1992 IEE wiring regulations

BS 4814:1990 Specification for expansion vessels

BS 5482:1994 Installation of LPG

LEGEND:

1. Flue connector

2. Fan

3. Combustion chamber hood

4. Main heat exchanger

5. Safety thermostat

6. Combustion chamber

7. Combustion chamber insulation panel

8. Detection electrode

9. Ignition electrodes

10. Burner

11. Regulation thermostat

12. Frost thermostat

13. Pump pressure switch

14. Safety valve (3 bar)

15. Automatic By-pass

16. Gas valve

17. Spark generator

18. Boiler drain valve

19. Circulation pump with automatic air release valve

20. Expansion vessel

21. Air pressure take-off point

22. Air pressure switch

23. Combustion analysis points

For safety purposes, have a competent person carefully check the electrical system

in the property, as the manufacturer will not be held liable for damage caused by the

failure to earth the appliance properly or by anomalies in the supply of power. Make

sure that the residential electrical system is adequate for the maximum power

absorbed by the unit, which is indicated on the rating plate.In addition, check that the

section of cabling is appropriate for the power absorbed by the boiler.

Fasten the boiler in place using the template and anchors supplied with the unit. It is

highly recommended that a spirit level be used to position the boiler so that it is

perfectly level.

For additional information, please consult the instructions contained in the

connection kit and the flue kit.

2.6 E

LECTRICAL CONNECTION

2.5 MOUNTING THE APPLIANCE

132 132

400 mm

300 mm

60 mm

450 mm

EGEND:

A = Central Heating Flow (3/4”)

C = Gas Inlet (3/4”)

E = Central Heating Return (3/4”)

mm = Clearances

2.3 OVERALL DIMENSIONS

In order to allow for access to the interior of the boiler for

maintenance purposes, the boiler must be installed in

compliance with the minimum clearances indicated in FIG. 2.1

2.4 CLEARANCES

FIG. 2.1

2.2 SITING THE APPLIANCE

The appliance may be installed in any room or indoor area, although particular

attention is drawn to the requirements of the current I.E.E.Wiring Regulations, and in

Scotland, the electrical provisions of the Building Regulations applicable in Scotland,

with respect to the installation of the appliance in a room containing a bath or

shower.

Where a room-sealed appliance is installed in a room containing a bath or

shower the appliance and any electrical switch or appliance control, utilising

mains electricity should be situated so that it cannot be touched by a person

using the bath or shower.

The location must permit adequate space for servicing and air circulation around the

appliance as indicated in paragraph 2.4.

The location must permit the provision of an adequate flue and termination.

For unusual locations special procedures may be necessary.

BS 6798-1987 gives detailed guidance on this aspect.

A compartment used to enclose the appliance must be designed specifically for this

purpose. No specific ventilation requirements are needed for the installation within a

cupboard.

This appliance is not suitable for outdoor installation.

The type C appliances (in which the combustion circuit, air vent intake and

combustion chamber are air-tight with respect to the room in which the

appliance is installed) can be installed in any type of room.

Secondary ventilation is not required with this boiler. The boiler must be installed on

a solid, permanent wall to prevent access from the rear.

The boiler operates with alternating current, as indicated in the

technical information table in section 7, where the maximum

absorbed power is also indicated. Make sure that the

connections for the neutral and live wires correspond to the

indications in the diagram.The appliance electrical connections

are situated on the reverse of the control panel under the

inspection cover (see the servicing manual for further

information)

MPORTANT!

In the event that the power supply cord must be changed, replace it with one with the

same specifications. Make the connections to the terminal board located within the

control panel, as follows:

- The yellow-green wire should be connected to the terminal marked with the “”

symbol;

- The blue wire should be connected to the terminal marked “N”;

- The brown wire should be connected to the terminal marked “L”.

Note:The diagrams for the electrical system are indicated in section 2.12.

Warning, this appliance must be earthed.

External wiring to the appliance must be carried out by a competent person and be

in accordance with the current I.E.E. Regulations and applicable local regulations.

The microSYSTEM range of boilers are supplied for connection to a 230 V

50 Hz

supply.

The supply must be fused at 3 A.

The method of connection to the electricity supply must facilitate complete electrical

isolation of the appliance, by the use of a fused double pole isolator having a contact

separation of at least 3 mm in all poles or alternatively, by means of a 3 A fused

three pin plug and unswitched shuttered socket outlet both complying with BS 1363.

The point of connection to the Electricity supply must be readily accessible and

adjacent to the appliance unless the appliance is installed in a bathroom when this

must be sited outside the bathroom (see section 2.2).

IG. 2.2

2.8 WATER CONNECTIONS

2.7 GAS CONNECTION

The local gas region contractor connects the gas meter to the service pipe.

If the gas supply for the boiler serves other appliances ensure that an adequate

supply is available both to the boiler and the other appliances when they are in use

at the same time.

Pipe work must be of an adequate size. Pipes of a smaller size than the boiler inlet

connection should not be used.

FIG. 2.4

VIEW OF THE BOILER CONNECTIONS

FIG. 2.3

LEGEND:

A = Central Heating Flow

C = Gas Inlet

E = Central Heating Return

F = Safety Valve

G = Pump transportation screw

(remove before igniting the boiler)

H = Automatic By-pass pipe

SC004A

ENTRAL HEATING

Detailed recommendations are given in BS 6798:1987 and BS 5449-1:1990, the

following notes are given for general guidance.

IPE WORK:

Copper tubing to BS EN 1057:1996 is recommended for water pipes. Jointing should

be either with capillary soldered or compression fittings.

Where possible pipes should have a gradient to ensure air is carried naturally to air

release points and water flows naturally to drain taps.

The appliance has a built-in automatic air release valve, however it should be

ensured as far as possible that the appliance heat exchanger is not a natural

collecting point for air.

Except where providing useful heat, pipes should be insulated to prevent heat loss

and avoid freezing.

Particular attention should be paid to pipes passing through ventilated spaces in

roofs and under floors.

-PASS:

The appliance includes an automatic by-pass valve, which protects the main heat

exchanger in case of reduced or interrupted water circulation through the heating

system, due to the closing of thermostatic valves or radiator valves within the

system.

SYSTEM DESIGN:

This boiler is suitable only for sealed systems.

Drain Cocks:

These must be located in accessible positions to permit the draining of the whole

system and should be fitted at all low points. The taps must be at least 15mm

nominal size and manufactured in accordance with BS 2870:1980.

AFETY

VALVE

DISCHARGE:

The discharge should terminate facing downward on the exterior of the building in a

position where discharging (possibly boiling water & steam) will not create danger or

nuisance, but in an easily visible position, and not cause damage to electrical

components and wiring.

The discharge must not be over an entrance or a window or any other type of public

access.

IR RELEASE POINTS:

These must be fitted at all high points where air naturally collects and must be sited

to facilitate complete filling of the system.

The appliance has an integral sealed expansion vessel to accommodate the

increase of water volume when the system is heated.

It can accept up to 6 litre (1.3 gal) of expansion water. If the heating circuit has an

unusually high water content, calculate the total expansion and add an additional

sealed expansion vessel with adequate capacity. This should be located on the

return pipe work as close as possible to the pump inlet.

AINS WATER FEED - CENTRAL HEATING:

There must be no direct connection to the mains water supply even through a

non-return valve, without the approval of the Local Water Authority.

ILLING:

A temporary method for initially filling the system and replacing lost water during

servicing and initial filling (in accordance with current Water Regulations), is provided

as an integral part of the connection kit (see F

IG. 2.4). The flexible hose must be

removed once the system has been filled.

RESIDUAL HEAD OF THE BOILER

Ø 60/100 mm

IG. 2.6

The boiler is designed to be connected to a coaxial flue discharge system.

2.9 FLUE CONNECTIONS

LUE SYSTEM

The provision for satisfactory flue termination must be made in accordance with BS

5440-1.

The appliance must be installed so that the flue terminal is exposed to outside air.

The terminal must not discharge into another room or space such as an outhouse or

lean-to.

It is important that the position of the terminal allows a free passage of air across it at

all times.

The terminal should be located with due regard for the damage or discolouration that

might occur on buildings in the vicinity.

In cold or humid weather water vapour may condense on leaving the flue terminal.

The effect of such “pluming” must be considered.

If the terminal is less than 2 metres above a balcony, above ground or above a flat

roof to which people have access, then a suitable terminal guard must be fitted.

When ordering a terminal guard, quote the appliance model number.

A suitable terminal guard is available from:

TOWER FLUE COMPONENTS

Morley Road

Tonbridge

Kent TN9 1RA

The minimum acceptable spacing from the terminal to obstructions and ventilation

openings are specified in F

IG. 2.5.

ERMINAL

OSITION

A - Directly below an openable window or other opening 300

B - Below gutters, soil pipes or drain pipes 75

C - Below eaves 200

D - Below balconies or car-port roof 200

E - From vertical drain pipes and soil pipes 75

F - From internal or external corners 300

G - Above ground or balcony level 300

H - From a surface facing a terminal 600

I - From a terminal facing a terminal 1200

J - From an opening in the car port

(e.g.door, window) into dwelling 1200

K - Vertically from a terminal in the same wall 1500

L - Horizontally from a terminal in the same wall 300

FIG. 2.5

Exhaust

Type

C12 (xx)

C32 (xx)

C42 (xx)

Restrictor

ø 44 mm

L min = 0.5 m

L max = 1 m

Maximum

Extension

Exhaust/Air

L = 5 m

Risk of Condensation Forming

Coaxial

Systems

ø 60/100

Piping not insulated

ø 44

restrictor NO restrictor

NONE NONE

Piping insulated

ø 44 restrictor NO restrictor

NONE NONE

ABLE 2.1

10 RFFI

To connect a room thermostat and/or time clock, it is necessary

to:

1. - Open the control panel as indicated in section 4.3;

2.- Remove screws “A” and remove the inspection cover from

the reverse of the control panel;

3.- For the room-thermostat connect the thermostat switching

wires to the position 5 and 6 and remove the wire link (for

three-wire thermostats connect the neutral to terminal N);

4. - For the time clock connect the clock switching wires to the

positions 3 and 4 and connect the clock motor electrical

supply to the terminals marked L and N.

Note: A frost thermostat is built-in to the appliance.

For connection to control systems with zone valves

for hot water cylinders see section 3.

2.10 R

OOM THERMOSTAT

CONNECTION

IMPORTANT!

For all flue systems, a restrictor must

always be inserted into the boiler’s

flue connector; the restrictor must be

Ø 44 in diameter depending on the

length of piping indicated in T

ABLE

2.1.

FIG 2.9 and FIG 2.10 illustrate some of

the various designs for coaxial or twin

pipe flue systems.

For further information on

discharge/ventilation accessories, see

the F

LUE

PIPE ACCESSORIES MANUAL

COAXIAL SYSTEMS

FIG. 2.9

2.11 ELECTRICAL DIAGRAM

FIG. 2.12

Legend: A - On/Off Switch

B - On/Off L.E.D.

C - Heating Switch

D - Heating L.E.D.

E - Reset Button

F - Ignition Failure (Lockout) L.E.D.

A01 - Pump Pressure Switch

A02 - Frost Thermostat

A03 - Modulator

A04 - Circulation Pump

A05 - Regulation Thermostat

A06 - External Control System

A07 - Time Clock Connector

A08 - External (Room) Thermostat

A09 - Air Pressure Switch

A10 - Fan

A11 - Overheat Thermostat

A12 - Spark Generator/Gas Valve Supply

A13 - Detection Electrode

Colours:

Wh - White

Bl - Blue

Gry - Grey

Brn - Brown

Blk - Black

Rd - Red

Grn/Yll- Yellow/Green

LEGEND:

1. Fan

2. Main heat exchanger

3. Overheat thermostat

4. Burner

5. Ignition electrodes

6. Detection electrode

7. Regulation thermostat

8. Frost thermostat

9. Gas valve

10. Pump pressure switch

11. Safety valve (3 bar)

12. Boiler drain valve

13. Automatic by-pass

14. Pressure gauge

15. Circulation pump with automatic

air release valve

16. Expansion vessel

17. Air pressure switch

A. Central Heating Flow

B. Inlet Gas

C. Central Heating Return

2.12 G

AS AND W

ATER CIRCUITS

IG. 2.14

FIG. 2.13

3. D.H.W. STORAGE

CYLINDER

The microSYSTEM can be connected to a storage cylinder (both open-vented and

unvented) for the production of domestic hot water (D.H.W.). Cylinders of different

capacities can be used depending on site requirements (see T

ABLE

3.1 for a

selection of ARISTON unvented cylinders).

IG. 3.2

3 port valve installation

IG. 3.1

2 port valve installation

3.1 2

PORT AND 3 PORT VALVE

INSTALLATIONS

Wiring to 2 port valve installation

using an external 2 channel

programmer

Type Danfoss FP715

Type Honeywell ST6400C

FIG. 3.3

Technical Data Capacity Coil C.H.W. D.H.W. Max Heating Heat Ioss

Surface Flow/rate Flow/rate Output

MODEL It. m

/h It/h kW kWh/24h

Contract STI 125 Indirect 125 0.75 0.5 194 11.3 2

1 266 15.5

2 340 19.8

Comfort STI 125 Indirect 125 0.75 0.5 256 14.9 2.2

Contract STI 150 Indirect 150 0.93 1 353 20.5

2 451 26.2

Comfort STI 150 Indirect 150 0.93 0.5 256 14.9 2.4

Contract STI 210 indirect 200 0.93 1 353 20.5

2 451 26.2

Comfort STI 210 Indirect 200 0.93 0.5 256 14.9 2.9

Contract STI 300 Indirect 300 0.93 1 353 20.5

2 451 26.2

SB 125 Indirect 125 1 0.5 190 11 1.72

1 318 18.5

2 496 28.8

SB 150 Indirect 150 1 0.5 190 11 1.75

1 318 18.5

2 496 28.8

SB 200 Indirect 200 1.3 0.5 190 11 2.1

1 318 18.5

2 496 28.8

TABLE 3.1

Wiring to 3 port valve installation

using an external 2 channel

programmer

Type Danfoss FP715

Type Honeywell ST6400C

FIG

. 3.4

NOTE: When using a 3 port valve installation in conjunction with an unvented cylinder it will be

necessary to use a 2 port valve on the cylinder flow connection in addition to the 3- port

valve to satisfy Building Regulations.

MTS (GB) Limited support the initiative. Within the information pack you will

find a copy of the logbook. It is important that this is completed in the

presence of your customer, they are shown how to use it, and it is signed by them.

Please instruct your customer that they must have their logbook with them

whenever they contact a service engineer or us.

Preliminary electrical system checks to ensure electrical safety must be carried out

by a competent person i.e. polarity, earth continuity, resistance to earth and short

circuit.

ILLING THE HEATING SYSTEM:

Remove the panels of the case and lower the control panel (see section 3.3 for

further information).

Open the central heating flow and return cocks supplied with the connection kit

(there are two isolation points on the return connection).

Unscrew the cap on the automatic air release valve one full turn and leave open

permanently.

Close all air release valves on the central heating system.

Gradually open valve(s) at the filling point (filling-loop) connection to the central

heating system until water is heard to flow, do not open fully.

Open each air release tap starting with the lowest point and close it only when

clear water, free of air, is visible.

Purge the air from the pump by unscrewing anticlockwise and removing the

pump plug and also manually rotate the pump shaft in the direction

indicated by the pump label to ensure the pump is free.

Refit the pump plug.

Continue filling the system until at least 1.5 bar registers on the pressure gauge.

Inspect the system for water leaks and remedy any leaks discovered.

AS SUPPLY:

Inspect the entire installation including the gas meter, test for soundness and

purge the supply as described in BS 6891:1988.

Open the gas cock (supplied with the connection kit) to the appliance and check

the gas connections on the appliance for leaks.

When the installation and filling are completed turn on the central heating system

(section 4.4) and run it until the temperature has reached the boiler operating

temperature.The system must then be immediately flushed through.

The flushing procedure must be in line with BS 7593:1992 code of practice for

treatment of water in domestic hot water central heating systems.

During this operation, we highly recommend the use of a central heating flushing

detergent (Fernox Superfloc or equivalent), whose function is to dissolve any foreign

matter that may be in the system.

Substances different from these could create serious problems to the pump or

other components.

The use of an inhibitor in the system such as Fernox MB-1 or equivalent is strongly

recommended to prevent corrosion (sludge) damaging the boiler and system.

Failure to carry out this procedure may invalidate the appliance warranty.

4. COMMISSIONING

4.1 INITIAL PREPARATION

Boiler microSYSTEM

10 RFFI

Cylinder

Possible

The microSYSTEM is able to be connected to a specially designed kit for the

management of D.H.W. production.This kit gives priority to production of D.H.W.unlike

traditional systems where the boiler power is split between C.H. and D.H.W. This

generally enables a smaller storage cylinder to be chosen as the boiler’s full output

will be channelled into the cylinder allowing for a quick heat-up.

The kit (ARISTON part number 706329) can be obtained from an ARISTON supplier.

The kit consits of:

1) Electronic module able to plug into the boiler’s P.C.B;

2) 3-way priority valve with actuator for connection to the boiler’s flow outlet;

3) A limit thermostat (80˚C) to check the water temperature of the heating flow to the

cylinder, to be installed within the boiler;

4) Pipes and accessories.

Contract STI 125 Indirect

Comfort STI 125 Indirect

TABLE 3.2

3.2 DOMESTIC HOT WATER

PRIORITY KIT

In order to access the inside of the boiler, it is necessary to

unscrew the fastening screws “A” of the control panel located on

the lower part of the panel itself.

The control panel moves downward and when pulled forward

rotates on two lateral hinges.

The panel stays in a semi-horizontal position, which allows

access to the inner parts of the boiler.

In order to increase the manoeuvring space, it is possible to raise

the control panel and rotate it to a fully horizontal position.

4.3 R

EMOVING THE

FRONT PANEL

LEGEND:

A - On/Off button

B - On/Off L.E.D. green (frost protection active)

C - Central Heating button

D - Cental Heating active L.E.D. green

E - Ignition failure (lockout) and/or overheat reset button

F - Ignition failure (lockout) and/or overheat L.E.D. red

G - Central heating temperature adjustment

H - Energy Saving System (ESS)

I - Knock-out for time clock

J - Heating system pressure gauge

4.2 CONTROL PANEL

FIG. 4.1

To dismantle the front casing panel it is necessary to:

1 - Remove the two screws “B”;

2 - Move the front casing panel up and lift forward.

The flue connector has two apertures, readings can be taken for

the temperature of the combustion by-products and of the

combustion air, as well as of the concentrations of O

and CO

etc. .

To access these intakes it is necessary to unscrew the front

screw and remove the metal plate with sealing gasket.

To achieve the best test conditions, turn the central heating

adjustment knob “G” to the “max” position and remove the

electrical connection to the heating sensor (see section 6.). This

will allow the appliance to operate at the maximum heating

power.

4.5 C

OMBUSTION

ANALYSIS

4.4 INITIAL START-UP

HE CHECKS TO BE RUN BEFORE INITIAL START-UP ARE AS FOLLOWS:

1. Make sure that:

-the screw on the automatic air valve has been loosened when the

system is full;

- If the water pressure in the system is below 1.5 bar, bring it up to the appropriate

level;

-Ensure that the gas cock is closed;

-Make sure that the electrical connection has been made properly and that the

earth wire is connected to an efficient earthing system;

-Supply power to the boiler by pushing the On/Off button “A” (see F

IG.4.1) - the

L.E.D. “B” will illuminate. Then push the button “C” in for central heating - the

L.E.D. “D” will illuminate.This will start the circulation pump.After 7 seconds, the

boiler will signal a shutdown due to ignition failure. Leave the boiler as it is until

all of the air has been bled from the system.

-Loosen the cap on the head of the pump to eliminate any air pockets;

-Repeat the procedure for bleeding the radiators of air;

-Check the system pressure and, if it has dropped, open the filling loop

again to bring the pressure back up to 1.5 bar.

2. Make sure that all gate valves are open;

3. Turn on the gas cock and check the seals on the connections with an approved

soap solution and eliminate any leaks.

4. Press the reset button “E” for the lighting system; the spark will light the main

burner. If the burner does not light the first time, repeat the procedure.

5. Check the minimum and maximum pressure values for the gas going to the

burner; adjust it if needed using the values indicated in the table in

section 5 (See the relative section for burner pressure adjustment within the

servicing manual).

FIG. 4.2

In the boiler, it is possible to monitor the correct operation of

the flue exhaust/air intake, checking for a loss of general

pressure in the system. Through the use of a differential

manometer connected to the test points of the combustion

chamber, it is possible to detect the ∆P of operation of the air

pressure switch.

The value detected should not be less than 0.5 mbar under

conditions of maximum thermal power in order for the boiler

to function properly and without interruption.

4.6 FUME DISCHARGE

MONITORING

FIG. 4.3

The boiler is fitted with the following devices (see section 4.2 for references).

1 - I

GNITION FAILURE:

This indicates ignition failure when a flame is not detected within 7 seconds of

starting an ignition sequence. The L.E.D. “F” will illuminate to signal the

shutdown status.

The system can be reset by pressing and releasing the button “E” after

checking to make sure that the gas cock is open.

2 - I

NSUFFICIENT SYSTEM PRESSURE:

In the event of insufficient water pressure in the heating system, a safety device

will shutdown the boiler. Check the system pressure on the pressure gauge “J”

and if it is less than 0.4 bar refill the system to 1.5 bar. Once the system

pressure is at the correct level the boiler will ignite automatically.

3 - O

VERHEATING:

This control shuts off the boiler in the case where the primary circuit reaches a

temperature in excess of 105°C.

The red L.E.D.“F” will illuminate to signal this shutdown status.

The system can be reset by waiting a few minutes for the primary exchanger to

cool down and then by pressing and releasing the “E” button.

4. A

NTI-FROST DEVICE:

The boiler is equipped with a device that, in the event of the water temperature

going below 6°C, the burner ignites at the minimum power until the boiler water

reaches a temperature of 16°C.

This device operates only if the boiler is functioning perfectly and:

- the system pressure is sufficient;

- the boiler is powered electrically - L.E.D.“B” illuminated;

- the gas is turned on.

5 - E

XHAUST DISCHARGE ANOMALY SHUTDOWN:

The boiler is fitted with safety devices, which in the event of defective discharge

of exhaust fumes, automatically interrupts the gas supply, thereby shutting off

the boiler.

The shutdown of the boiler is temporary and when the discharge state of

exhaust fumes has returned to normal, the boiler automatically turns back on

4.7 BOILER SAFETY SYSTEMS

The heating system must be emptied as follows:

- Turn off the boiler;

- Attach a hose pipe and open the drain valve;

- Empty the system at the lowest points (where present). When the heating system

is unused for an extended period of time, it is recommended that you add

antifreeze with an ethylene glycol base to the water in the

heating lines and radiators if the ambient temperature drops below 0°C during the

winter.

This makes repeated draining of the entire system unnecessary.

4.8 DRAINING THE SYSTEM

The boiler can be converted to use either methane (natural) gas (G20)

or LPG (G30 - G31) by an Authorised Service Centre.

The operations that must be performed are the following:

1. Replace the jets on the main burner (see table in section 5);

2. Pay attention to put the gas restrictor if convert the boiler from NG to

GPL and to take it out when pass from LPG to NG;

2. Adjust the maximum and minimum thermal capacity values for the boiler

(see table in section 5);

3. Replace the gas rating plate;

4. Adjust the maximum thermal power setting;

5. Adjust the soft-light feature (open the cover of the regulation screw on the

gas valve (see F

IG. 5.1). Rotate clockwise from min. to max. as per

installation requirements).

5.1 C

HANGING THE

YPE OF GAS

The outlet pressure of the gas cock is obtained by completely loosening the screw on the solenoid.The

maximum pressure of the gas to the burner will be equal to the nominal delivery pressure minus the

head loss within the gas valve.

[1 mbar = 10,197 mmc.a.]

5. GAS ADJUSTMENTS

CATEGORY II2H3+ Methane Gas

G20

Liquid Butane Gas

G30

Liquid Propane Gas

G31

45.67

1.30

---

1.22

----

8.3

80.58

0.77

2.9

----

0.91

22.9

80.58

0.77

2.9

----

0.90

29.5

VG002Ab

TABLE 5.1

IG. 5.1

Lower Wobbe Index (15°C;1013mbar) MJ/m

Nominal Delivery Pressure mbar

Minimum Delivery Pressure mbar

10 RFFI

Main Burner: n. 8 jets (ø)mm

Restrictor ø

Consumption (15°C; 1013mbar) m

Consumption (15°C; 1013mbar) Kg/h

Gas Burner Pressure:

max - min mbar

It is recommended that the following inspections be carried out on the boiler at

least once a year:

1 - Check the seals for the water connections; replace any faulty seals.

2 - Check the gas seals;replace any faulty gas seals.

3 - Visual check of the entire unit.

4 - Visual check of the combustion process or analysis of combustion by-products

(see section 4.5) and cleaning of the burner if needed.

5 - If called for by point. 3, dismantling and cleaning of the combustion chamber.

6 - If called for by point.4, dismantling and cleaning of the burner jets.

7 - Visual check of the primary heat exchanger:

- check for overheating in the blade assembly;

- clean the exhaust fan if needed.

8 - Adjustment of the flow rate of the gas:flow rate for lighting, partial load and full load.

9 - Check of the heating safety systems:

- safety device for maximum temperature (overheat thermostat);

- safety device for maximum pressure (safety valve).

10- Check of the gas safety systems:

- safety device for lack of gas or flame ionisation (detection electrode);

- safety device for gas cock.

11- Check of the electrical connection (make sure it complies with the instructions

in the manual).

12- General check of the combustion by-products of the discharge/ventilation system.

13- Check of the general performance of the unit.

6. MAINTENANCE

Manufacturer: Merloni TermoSanitari SpA - Italy

Commercial subsidiary: MTS (GB) LIMITED

MTS Building

Hughenden Avenue

High Wycombe

Bucks HP13 5FT

Telephone: (01494) 755600

Fax: (01494) 459775

Internet: http://www.mtsgb.ltd.uk

E-mail: info@mtsgb.ltd.uk

Technical Service Hot Line: (01494) 539579

23 99 84 1581 000 - Stampa: bieffe RECANATI

CE Certification

Heat Input max kW

Heat Output max kW

Efficiency of Nominal Heat Input %

Efficiency at 30% of Nominal Heat Input %

Heat Loss to the Casing (∆T=50°C) %

Flue Heat Loss with Burner Operating %

Flue Heat Loss with Burner Off %

Maximum Discharge of Fumes (G20) Kg/h

Residual Discharge Head mbar

Consumption at Nominal Capacity(G20) m

Gas Consumption after 10 Minutes* m

(15°C, 1013 mbar) (G30-G31) Kg/h

Temp. of exhaust fumes at nominal capacity °C

Content %

CO Content ppm

Minimum Ambient Temperature °C

Head Loss on Water Side (max) (∆T=20°C) mbar

Residual Head of System bar

Heating Temperature max/min °C

Expansion Vessel Capacity l

Expansion Vessel Pre-load Pressure bar

Maximum Water Content of System l

Maximum Heating Pressure bar

Nominal Pressure Natural Gas (G20) mbar

LPG (G30-G31) mbar

Electrical Supply V/Hz

Power Consumption W

Protection Grade of Electrical System IP

Internal Fuse Rating

Weight Kg

G.C. Number

6. TECHNICAL INFORMATION

0063BL4994

11.6

10.5

81.3

79.2

3.2

6.1

0.2

23.7

0.3

1.22

0.13

0.91/0.90

121.7

6.94

31.5

200

0.25

82/42

130

30-37

230/50

105

X4D

FAST 2 AT

41-116-04

10 RFFI

*Calculated at 70% maximum output

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Ariston 41-116-04 User manual

Brand: Ariston

Model: 41-116-04

Category: Water heaters & boilers

Type: User manual

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Ariston 41-116-04 User manual

Ariston 41-116-04 User manual

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