Toro Groundsmaster 3505-D Rotary Mower User manual

FormNo.3446-281RevA

Groundsmaster

®

3505-DRotary

Mower

ModelNo.30849—SerialNo.409000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3446-281*

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

Important:Thisengineisnotequippedwitha

sparkarrestermufer.IfisaviolationofCalifornia

PublicResourceCodeSection4442tooperatethe

engineonanyforest-covered,brush-covered,or

grass-coveredland.Otherstatesorfederalareas

mayhavesimilarlaws.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisaride-on,rotary-bladelawnmower

intendedtobeusedbyprofessional,hiredoperators

incommercialapplications.Itisprimarilydesigned

forcuttinggrassonwell-maintainedlawnsinparks,

sportselds,andoncommercialgrounds.Usingthis

productforpurposesotherthanitsintendedusecould

provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g259772

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup......................................................................10

1Activating,Charging,andConnectingthe

Battery...........................................................11

2InstallingtheCEDecal...................................12

3InstallingtheHoodLatch................................12

4InstallingtheExhaustGuard..........................14

5AdjustingtheLiftArms...................................15

6AdjustingtheCarrierFrame...........................16

7AdjustingtheHeightofCut.............................17

8AdjustingtheRollerScraper...........................18

9InstallingtheMulchingBafe..........................18

ProductOverview...................................................19

Controls...........................................................19

Specications..................................................22

Attachments/Accessories.................................23

BeforeOperation.................................................23

BeforeOperationSafety...................................23

FillingtheFuelTank..........................................24

CheckingtheEngine-OilLevel..........................25

CheckingtheCoolingSystem...........................25

CheckingtheHydraulicSystem........................25

SelectingaBlade..............................................25

ChoosingAccessories......................................26

CheckingtheSafety-InterlockSystem..............26

DuringOperation.................................................27

DuringOperationSafety...................................27

StartingtheEngine...........................................28

ShuttingOfftheEngine.....................................28

Standard-ControlModule(SCM)......................29

OperatingTips.................................................31

AfterOperation....................................................32

AfterOperationSafety......................................32

HaulingtheMachine.........................................32

LocatingtheTie-DownPoints...........................33

PushingorTowingtheMachine........................33

Maintenance...........................................................34

RecommendedMaintenanceSchedule(s)...........34

DailyMaintenanceChecklist.............................36

Pre-MaintenanceProcedures..............................37

MaintenanceSafety..........................................37

PreparingtheMachineforMaintenance............37

RemovingtheHood..........................................37

UsingtheCuttingUnitServiceLatch

......................................................................38

Lubrication..........................................................39

GreasingtheBearingsandBushings................39

EngineMaintenance...........................................41

EngineSafety...................................................41

ServicingtheAirCleaner..................................41

ServicingtheEngineOil....................................43

FuelSystemMaintenance...................................44

DrainingtheFuelT ank......................................44

ServicingtheWaterSeparator..........................44

BleedingtheFuelSystem.................................45

BleedingAirfromtheInjectors..........................45

ElectricalSystemMaintenance...........................46

ElectricalSystemSafety...................................46

ServicingtheBattery.........................................46

ServicingtheFuses..........................................46

DriveSystemMaintenance..................................47

CheckingtheTirePressure...............................47

CheckingtheTorqueoftheWheel-Lug

Nuts..............................................................47

AdjustingtheTractionDriveforNeutral.............47

CoolingSystemMaintenance..............................48

CoolingSystemSafety.....................................48

CoolantSpecication........................................48

CheckingtheCoolingSystem...........................49

CleaningtheCoolingSystem............................50

BrakeMaintenance.............................................50

AdjustingtheParkingBrake..............................50

BeltMaintenance................................................51

ServicingtheEngineBelts................................51

ControlsSystemMaintenance.............................52

AdjustingtheThrottle........................................52

HydraulicSystemMaintenance...........................52

HydraulicSystemSafety...................................52

ServicingtheHydraulicFluid............................52

CuttingUnitMaintenance.....................................55

SeparatingtheCuttingUnitsfromthe

TractionUnit..................................................55

MountingtheCuttingUnitstotheTraction

Unit...............................................................56

ServicingtheBladePlane.................................56

ServicingtheFrontRoller.................................57

BladeMaintenance..............................................58

BladeSafety.....................................................58

ServicingtheBlade...........................................58

Storage...................................................................61

StorageSafety..................................................61

PreparingtheMachineforStorage...................61

StoringtheCuttingUnits...................................61

3

Safety

Thismachinehasbeendesignedinaccordancewith

ANSIB71.4-2017andwithENISO5395whenyou

completethesetupproceduresandinstalltheCEkit,

pertheDeclarationofConformity.

GeneralSafety

Thisproductiscapableofamputatinghandsand

feetandofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriouspersonalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Keepyourhandsandfeetawayfromrotating

parts.Keepclearofthedischargeopening.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Shutofftheengine,removethekey,andwait

forallmovementtostopbeforeyouleavethe

operator’sposition.Allowthemachinetocool

beforeadjusting,servicing,cleaning,orstoringit.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

4

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal93-6681

93-6681

1.Cutting/dismemberment—hazard,fan-stayawayfrom

movingparts.

decal93-7276

93-7276

1.Explosionhazard—weareyeprotection.

2.Causticliquid/chemicalburnhazard—toperformrstaid,

ushwithwater.

3.Firehazard—nore,openames,orsmoking.

4.Poisonhazard—keepchildrenawayfromthebattery.

decal93-7818

93-7818

1.Warning—readtheOperator'sManualforinstructionson

torquingthebladebolt/nutto115-149N∙m(85-110ft-lb).

99-3444

decal99-3444

99-3444

1.Transportspeed—fast

2.Mowingspeed—slow

decal106-6755

106-6755

1.Enginecoolantunder

pressure

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator'sManual.

4.Warning—readthe

Operator'sManual.

decal107-1972

107-1972

1.Thrownobjecthazard—useastandardbladewhenthe

mulchbafeisinstalled;donotuseahigh-liftbladewhen

themulchbafeisinstalled.

decal117-3270

117-3270

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,hand;entanglement

hazard,belt—stayawayfrommovingparts,keepallguards

andshieldsinplace.

5

decal117-4764

117-4764

1.Thrownobjecthazard—keepbystandersaway.

2.Cuttinghazardofhand,mowerblade—stayawayfrom

movingparts;keepallguardsandshieldsinplace.

3.Cuttinghazardoffoot,mowerblade—stayawayfrom

movingparts;keepallguardsandshieldsinplace.

decal121-3598

121-3598

Note:Thismachinecomplieswiththeindustrystandard

stabilitytestinthestaticlateralandlongitudinaltestswiththe

maximumrecommendedslopeindicatedonthedecal.Reviewthe

instructionsforoperatingthemachineonslopesintheOperator’s

Manualaswellastheconditionsinwhichyouwouldoperatethe

machinetodeterminewhetheryoucanoperatethemachineinthe

conditionsonthatdayandatthatsite.Changesintheterraincan

resultinachangeinslopeoperationforthemachine.Ifpossible,

keepthecuttingunitsloweredtothegroundwhileoperatingthe

machineonslopes.Raisingthecuttingunitswhileoperatingon

slopescancausethemachinetobecomeunstable.

1.Tippinghazard—donotdriveacrossslopesgreaterthan

17°.

decal133-8062

133-8062

decal136-3702

136-3702

1.Warning—Readthe

Operator’sManual;wear

aseatbelt;donotremove

therollbar.

2.Warning—Donotmodify

therollbar.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

6

decal106-9290

106-9290

1.Inputs5.Inseat

9.Outputs13.Start

2.Notactive

6.Powertake-off(PTO)10.Powertake-off(PTO)

14.Power

3.High-temperature

shutdown

7.Parkingbrakeoff11.Start

4.High-temperaturewarning8.Neutral

12.Energizetorun(ETR)

decal121-3627

121-3627

1.Height-of-cutsettings

7

decal121-3623

121-3623

1.Warning—readtheOperator'sManual;donotoperatethe

machineunlessyouhavereceivedtraining.

5.Thrownobjecthazard—keepbystandersaway.

2.Warning—readtheOperator'sManualbeforetowingthe

machine.

6.Warning—wearhearingprotection.

3.Tippinghazard—slowthemachinebeforeturning;when

drivingonslopes,keepthecuttingunitsloweredandyour

seatbeltfastened.

7.Entanglementhazard—keepawayfrommovingparts;keep

allguardsandshieldsinplace.

4.Warning—donotparkonslopes;engagetheparkingbrake,

stopthecuttingunits,lowertheattachments,shutoffthe

engine,andremovethekeyfromtheignitionbeforeleaving

themachine.

8

decal138-6974

138-6974

1.ReadtheOperator’sManual.

9

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

1

Nopartsrequired

–

Activate,charge,andconnectthe

battery.

CEwarningdecal

Productionyeardecal1

2

CEmarkdecal

1

InstalltheCEdecals(ifrequired).

Hood-latchbracket1

Rivet2

Washer1

Screw(1/4x2inches)

1

3

Locknut(1/4inch)

1

Installthehoodlatch(CEmachines

only).

Exhaustguard1

4

Self-tappingscrew

4

Installtheexhaustguard(CEonly).

5

Nopartsrequired

–

Adjusttheliftarms.

6

Nopartsrequired

–

Adjustthecarrierframe.

7

Nopartsrequired

–

Adjusttheheightofcut.

8

Nopartsrequired

–

Adjusttherollerscraper(optional).

9

Nopartsrequired

–

Installthemulchingbafe(optional).

MediaandAdditionalParts

Description

Qty.

Use

Operator'sManual

1

Reviewitbeforeoperatingthemachine.

Engineowner'smanual1

Useittoreferenceengineinformation.

DeclarationofConformity

1

Ignitionkeys2

Starttheengine.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

10

1

Activating,Charging,and

ConnectingtheBattery

NoPartsRequired

Procedure

Note:Ifthebatteryisnotlledwithelectrolyteor

activated,purchasebulkelectrolytewith1.26specic

gravityfromalocalbattery-supplyoutletandadditto

thebattery.

DANGER

Batteryelectrolytecontainssulfuricacid

whichisfatalwhenconsumedandcauses

severeburns.

•Donotdrinkelectrolyteandavoidcontact

withskin,eyes,orclothing.Wearsafety

glassestoshieldyoureyesandrubber

glovestoprotectyourhands.

•Fillthebatterywherecleanwaterisalways

availableforushingtheskin.

1.Removethebatterycover(Figure3).

g031567

Figure3

1.Batterycover

2.Removethellercapsfromthebatteryand

slowlylleachcelluntiltheelectrolyteisjust

abovetheplates.

3.Installthellercapsandconnecta3to4A

batterychargertothebatteryposts.

Note:Chargethebatteryatarateof3to4A

for4to8hours.

WARNING

Chargingthebatteryproducesgasses

thatcanexplode.

•Keepsparksandamesawayfrom

battery.

•Neversmokenearthebattery.

4.Whenthebatteryischarged,disconnectthe

chargerfromtheelectricaloutletandbattery

posts.

5.Removethellercaps.

6.Slowlyaddelectrolytetoeachcelluntilthelevel

isuptothellring.

Important:Donotoverllthebattery.

Electrolytewilloverowontootherparts

ofthemachineandseverecorrosionand

deteriorationwillresult.

7.Installthellercaps.

8.Installthepositivecable(red)tothepositive(+)

terminalandthenegativecable(black)tothe

negative(–)terminalofthebatteryandsecure

themwiththeboltsandnuts(Figure4).

Note:Ensurethatthepositive(+)terminalisall

thewayontothepostandthecableispositioned

snugtothebattery.Thecablemustnotcontact

thebatterycover.

WARNING

Incorrectbatterycableroutingcould

damagethetractorandcables,causing

sparks.Sparkscancausethebattery

gasestoexplode,resultinginpersonal

injury.

•Alwaysdisconnectthenegative

(black)batterycablebefore

disconnectingthepositive(red)

cable.

•Alwaysconnectthepositive(red)

batterycablebeforeconnectingthe

negative(black)cable.

11

g031568

Figure4

1.Negative(–)batterycable2.Positive(+)batterycable

Important:Ifyoueverremovethebattery,

installthebattery-clampboltswiththebolt

headspositionedonthebottomsideand

thenutsonthetopside.Iftheclampbolts

arereversed,theymayinterferewiththe

hydraulictubeswhenshiftingthecutting

units.

9.CoatbothbatteryconnectionswithGrafo112X

(skinover)grease(ToroPartNo.505-47),

petroleumjelly,orlightgreasetoprevent

corrosion.

10.Slidetherubberbootoverthepositiveterminal

topreventapossibleshortfromoccurring.

11.Installthebatterycover.

2

InstallingtheCEDecal

Partsneededforthisprocedure:

CEwarningdecal

1Productionyeardecal

1

CEmarkdecal

Procedure

IfthismachinewillbeusedforCE,afxtheCE

warningdecal(121-3598)onthecontrolpanelas

showninFigure5.

g322928

Figure5

1.CEwarningdecal

IfthismachinewillbeusedforCE,afxtheproduction

yeardecalandCEmarkdecalnexttotheserialplate

(Figure6).

g278675

Figure6

1.Serialplate

3.Productionyeardecal

2.CEmarkdecal

12

3

InstallingtheHoodLatch

CEMachinesOnly

Partsneededforthisprocedure:

1Hood-latchbracket

2Rivet

1Washer

1

Screw(1/4x2inches)

1

Locknut(1/4inch)

Procedure

1.Unhookthehoodlatchfromthehood-latch

bracket.

2.Removethe2rivetssecuringthehood-latch

brackettothehood(Figure7).

g012628

Figure7

1.Hood-latchbracket2.Rivets

3.Removethehood-latchbracketfromthehood.

4.Whilealigningthemountingholes,positionthe

CElockbracketandthehood-latchbracketonto

thehood(Figure8).

Note:Thelockbracketmustbeagainstthe

hood.Donotremovetheboltandnutfromthe

lock-bracketarm.

g012629

Figure8

1.CElockbracket

2.Boltandnut

5.Alignthewasherswiththeholesontheinsideof

thehood.

6.Rivetthebracketsandthewasherstothehood

(Figure8).

7.Hookthelatchontothehood-latchbracket

(Figure9).

g012630

Figure9

1.Hoodlatch

8.Installtheboltintotheotherarmofthe

hood-latchbrackettolockthelatchinposition

(Figure10).Tightentheboltbutdonottighten

thenut.

13

g012631

Figure10

1.Bolt

3.Armofhood-latchbracket

2.Nut

4

InstallingtheExhaust

Guard

CEModelsOnly

Partsneededforthisprocedure:

1Exhaustguard

4

Self-tappingscrew

Procedure

1.Positiontheexhaustguardaroundthemufer

whilealigningthemountingholeswiththeholes

intheframe(Figure11).

g008875

Figure11

1.Exhaustguard

2.Securetheexhaustguardtotheframewith4

self-tappingscrews(Figure11).

14

5

AdjustingtheLiftArms

NoPartsRequired

Procedure

1.Starttheengine,raisethecuttingunits,and

ensurethattheclearancebetweeneachliftarm

andtheoor-platebracketis5to8mm(0.18to

0.32inch)asshowninFigure12.

g031571

Figure12

Cuttingunitsremovedforclarity

1.Floor-platebracket

3.Liftarm

2.Clearance

Iftheclearanceisnotinthisrange,adjust

itasfollows:

A.Backoffthestopbolts(Figure13).

g031572

Figure13

1.Stopbolt3.Liftarm

2.Clearance

B.Backoffthejamnutonthecylinder(Figure

14).

g031573

Figure14

1.Jamnut2.Frontcylinder

C.Removethepinfromtherodendandrotate

theclevis.

D.Installthepinandchecktheclearance.

Note:Repeattheprocedureifrequired.

E.Tightentheclevisjamnut.

2.Ensurethattheclearancebetweeneachliftarm

andstopboltis0.13to1.02mm(0.005to0.040

inch)asshowninFigure13.

Note:Iftheclearanceisnotinthisrange,adjust

thestopboltstoattaintheproperclearance.

3.Starttheengine,raisethecuttingunits,and

ensurethattheclearancebetweenthewear

straponthetopoftherear-cutting-unitwearbar

andthebumperstrapis0.51to2.54mm(0.02

to0.10inch)asshowninFigure15.

g031574

Figure15

1.Wearbar2.Bumperstrap

Iftheclearanceisnotinthisrange,adjust

therearcylinderasfollows:

Note:Iftherear-liftarmclunksduringtransport,

youcanreduceclearance.

A.Lowerthecuttingunitsandbackoffthejam

nutonthecylinder(Figure16).

15

g031575

Figure16

1.Rearcylinder2.Adjustingnut

B.Graspthecylinderrodclosetothenutwith

apliersandrag,androtatetherod.

C.Raisethecuttingunitsandcheckthe

clearance.

Note:Repeattheprocedureifrequired.

D.Tightentheclevisjamnut.

Important:Lackofclearanceatthefrontstopsor

rearwearbarcoulddamagetheliftarms.

6

AdjustingtheCarrierFrame

NoPartsRequired

AdjustingtheFrontCuttingUnits

Thefrontandrearcuttingunitsrequiredifferent

mountingpositions.Thefrontcuttingunithas2

mountingpositionsdependingonwhatheightofcut

anddegreeofcuttingunitrotationyoudesire.

1.Forheightsofcutinthe2to7.6cm(3/4to3

inches)range,mountthefrontcarrierframesin

thelower,frontmountingholes(Figure17).

Note:Thispermitsmoreuptravelofthecutting

unitsrelativetothemachinewhenapproaching

suddenchangesinuphillterrain.Itdoes,

however,limittheclearanceofthechamberto

thecarrierwhencrestingsharp,smallhills.

g031576

Figure17

1.Upper,frontcuttingunit

mountinghole

3.Rearcuttingunitmounting

hole

2.Lower,frontcuttingunit

mountinghole

2.Forheightsofcutinthe6.3to10cm(2-1/2to4

inches)range,mountthefrontcarrierframesin

theupper,frontmountingholes(Figure17).

Note:Thisincreasesthechambertocarrier

clearanceduetothehigherpositionofthe

cuttingchamber,butcausesthecuttingunitto

reachitsmaximumuptravelmorequickly.

AdjustingtheRearCuttingUnit

Thefrontandrearcuttingunitsrequiredifferent

mountingpositions.Therearcuttingunithas1

mountingpositionforproperalignmentwiththe

Sidewinder®unitundertheframe.

Forallheightsofcut,mounttherearcuttingunitinthe

rearmountingholes(Figure17).

16

7

AdjustingtheHeightofCut

NoPartsRequired

Procedure

Important:Thiscuttingdeckoftencuts

approximately6mm(1/4inch)lowerthanareel

cuttingunitwiththesamebenchsetting.Itmay

benecessarytohavetherotarycuttingdecks

benchset6mm(1/4inch)abovethatofthereels

cuttinginthesamearea.

Important:Accesstotherearcuttingunitsis

greatlyimprovedbyremovingthecuttingunit

fromthemachine.Ifthemachineisequippedwith

aSidewinderunit,side-windthecuttingunitsto

theright,removetherearcuttingunit,andslide

itouttotherightside.

1.Lowerthecuttingdecktotheground,shutoff

theengine,andremovetheignitionkey.

2.Loosentheboltsecuringeachheight-of-cut

brackettotheheight-of-cutplate(frontandeach

side)asshowninFigure18.

g031577

Figure18

1.Spacer3.Height-of-cutbracket

2.Height-of-cutplate

3.Beginningwiththefrontadjustment,removethe

bolt.

4.Whilesupportingthechamber,removethe

spacer(Figure18).

5.Movethechambertothedesiredheightof

cutandinstallaspacerintothedesignated

height-of-cutholeandslot(Figure19).

g026184

Figure19

6.Positionthetappedplateinlinewiththespacer.

7.Installthebolt(ngertight).

8.Repeatsteps4to7foreachsideadjustment.

9.Tightenthe3boltsto41N∙m(30ft-lb).

Note:Tightenthefrontboltrst.

Note:Adjustmentsofmorethan3.8cm(1-1/2

inches)mayrequiretemporaryassemblytoan

intermediateheighttopreventbinding(e.g.,

changingfrom3.1to7cm(1-1/4to2-3/4inches)

heightofcut).

17

8

AdjustingtheRoller

Scraper

Optional

NoPartsRequired

Procedure

Theoptionalrearrollerscraperfunctionsbestwhen

thereisanevengapof0.5to1mm(0.02to0.04inch)

betweenthescraperandtheroller.

1.Loosenthegreasettingandthemounting

screw(Figure20).

g031578

Figure20

1.Rollerscraper

3.Greasetting

2.Mountingscrew

2.Slidethescraperupordownuntilyouobtaina

gapof0.5to1mm(0.02to0.04inch)between

therodandtheroller.

3.Tightenthegreasettingandscrewto41N∙m

(30ft-lb)inanalternatingsequence.

9

InstallingtheMulching

Bafe

Optional

NoPartsRequired

Procedure

ContactyourauthorizedT orodistributorforthecorrect

mulchingbafe.

1.Thoroughlycleandebrisfromthemountingholes

ontherearwallandleftwallofthechamber.

2.Installthemulchingbafeintherearopening

andsecureitwith5ange-headbolts(Figure

21).

g031579

Figure21

1.Mulchingbafe

2.Flange-headbolt

3.Verifythatthemulchingbafedoesnotinterfere

withthetipofthebladeanddoesnotprotrude

insidethesurfaceoftherearchamberwall.

DANGER

Usingthehigh-liftbladewiththe

mulchingbafecouldcausetheblade

tobreak,resultinginpersonalinjuryor

death.

Donotusethehigh-liftbladewiththe

bafe.

18

ProductOverview

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine.

g196137

Figure22

1.Tilt-steeringlever

4.Mow/transportslide

2.Reversetractionpedal5.Indicatorslot

3.Forwardtractionpedal

g031597

Figure23

1.Parkingbrake

7.Glow-plug-indicatorlight

2.Cutting-unit-shiftlever

8.Hourmeter

3.Cutting-unit-driveswitch

9.Throttle

4.Alternatorlight10.Ignitionswitch

5.Oil-pressurelight11.Liftleverlock

6.Temperaturelight

TractionPedals

Presstheforwardtractionpedaltomoveforward.

Pressreversetractionpedaltomovebackwardorto

assistinstoppingwhenmovingforward(Figure22).

Note:Allowthepedaltomoveormoveittothe

NEUTRALpositiontostopthemachine.

Tilt-SteeringLever

Pullthetilt-steeringleverbacktotiltthesteeringwheel

tothedesiredposition,thenpushtheleverforwardto

tighten(Figure22).

ParkingBrake

Wheneveryoushutofftheengine,engagetheparking

braketopreventaccidentalmovementofthemachine.

Toengagetheparkingbrake,pulluponthelever

(Figure23).

Note:Theengineshutsoffwhenyoupressthe

tractionpedalwiththeparkingbrakeengaged.

KeySwitch

Thekeyswitchisusedtostart,stop,andpreheat

theengine.Theignitionswitchhas3positions:

OFF,ON/PREHEAT,andSTART.Rotatethekeytothe

ON/PREHEATpositionuntiltheglow-plug-indicatorlight

goesout(approximately7seconds);thenrotatethe

keytotheSTARTpositiontoengagethestartermotor.

Releasethekeywhentheenginestarts(Figure23).

Toshutofftheengine,rotatethekeytotheOFF

position.

Note:Removethekeyfromtheswitchtoprevent

accidentalstarting.

Seat-AdjustmentLever

Movetheseat-adjustmentleverundertheseattothe

left,slidetheseattothedesiredposition,andmove

thelevertotherighttolocktheseatintoposition

(Figure24).

FuelGauge

Thefuelgaugeregisterstheamountoffuelinthetank

(Figure24).

19

g322579

Figure24

1.Seat-adjustmentlever

2.Fuelgauge

HourMeter

Thehourmeterrecordsthenumberofhoursthat

youoperatethemachinewiththekeyswitchinthe

RUNposition.Usethesetimesforschedulingregular

maintenance.

Engine-Coolant-Temperature

WarningLight

Thetemperaturewarninglightglowsiftheengine

coolanttemperatureistoohigh.Ifthecoolant

temperaturerisesanother10°,theengineshutsoff

(Figure23).

Glow-Plug-IndicatorLight

Theglow-plug-indicatorlightglowswhentheglow

plugsareoperating(Figure23).

Oil-PressureWarningLight

Theoil-pressurewarninglightglowsiftheengine-oil

pressuredropsbelowasafelevel(Figure23).Ifthe

oilpressureislow,shutofftheengineanddetermine

thecause.Repairtheengine-oilsystembeforeyou

starttheengineagain.

Lift-LockLever

Usethelift-locklevertosecuretheliftswitch(Figure

23),totheRAISE-DECKposition,whenperforming

maintenanceonthecuttingunitorwhentransporting

betweenmowinglocations.

Mow/TransportSlide

Usingyourheel,movethemow/transportslidetothe

lefttotransport,andtotherighttomow(Figure23).

Note:Thecuttingunitsoperateonlyinthemow

position.

Important:Themowspeedissetatthefactory

to9.7km/h(6mph).Youcanincreaseordecrease

themowspeedbyadjustingthespeed-stopscrew

(Figure25).

g031596

Figure25

1.Speed-stopscrew

IndicatorSlot

Theindicatorslotintheoperatorplatformindicates

whenthecuttingunitsareinthecenterposition

(Figure22).

Throttle

Movethethrottleforwardtoincreasetheengine

speedandrearwardtodecreasetheenginespeed

(Figure23).

Cutting-Unit-DriveSwitch

Thecutting-unit-driveswitchhas2positions:ENGAGE

andDISENGAGE.Therockerswitchoperatesa

solenoidvalveonthevalvebanktodrivethecutting

units(Figure23).

Cutting-UnitShiftLever

Tolowerthecuttingunitstotheground,movethe

cutting-unitshiftleverforward.Toraisethecutting

units,pulltheshiftleverrearwardtotheRAISEposition

(Figure23).

Note:Thecuttingunitsdonotdropunlesstheengine

isrunning.

Note:Dothisonlywhenthecuttingunitsareraisedor

iftheyareonthegroundandthemachineismoving.

20

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Toro Groundsmaster 3505-D Rotary Mower User manual

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