Toro Groundsmaster 3505-D Rotary Mower User manual

Category
Lawnmowers
Type
User manual
FormNo.3446-281RevA
Groundsmaster
®
3505-DRotary
Mower
ModelNo.30849—SerialNo.409000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3446-281*
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.IfisaviolationofCalifornia
PublicResourceCodeSection4442tooperatethe
engineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisaride-on,rotary-bladelawnmower
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
forcuttinggrassonwell-maintainedlawnsinparks,
sportselds,andoncommercialgrounds.Usingthis
productforpurposesotherthanitsintendedusecould
provedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g259772
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup......................................................................10
1Activating,Charging,andConnectingthe
Battery...........................................................11
2InstallingtheCEDecal...................................12
3InstallingtheHoodLatch................................12
4InstallingtheExhaustGuard..........................14
5AdjustingtheLiftArms...................................15
6AdjustingtheCarrierFrame...........................16
7AdjustingtheHeightofCut.............................17
8AdjustingtheRollerScraper...........................18
9InstallingtheMulchingBafe..........................18
ProductOverview...................................................19
Controls...........................................................19
Specications..................................................22
Attachments/Accessories.................................23
BeforeOperation.................................................23
BeforeOperationSafety...................................23
FillingtheFuelTank..........................................24
CheckingtheEngine-OilLevel..........................25
CheckingtheCoolingSystem...........................25
CheckingtheHydraulicSystem........................25
SelectingaBlade..............................................25
ChoosingAccessories......................................26
CheckingtheSafety-InterlockSystem..............26
DuringOperation.................................................27
DuringOperationSafety...................................27
StartingtheEngine...........................................28
ShuttingOfftheEngine.....................................28
Standard-ControlModule(SCM)......................29
OperatingTips.................................................31
AfterOperation....................................................32
AfterOperationSafety......................................32
HaulingtheMachine.........................................32
LocatingtheTie-DownPoints...........................33
PushingorTowingtheMachine........................33
Maintenance...........................................................34
RecommendedMaintenanceSchedule(s)...........34
DailyMaintenanceChecklist.............................36
Pre-MaintenanceProcedures..............................37
MaintenanceSafety..........................................37
PreparingtheMachineforMaintenance............37
RemovingtheHood..........................................37
UsingtheCuttingUnitServiceLatch
......................................................................38
Lubrication..........................................................39
GreasingtheBearingsandBushings................39
EngineMaintenance...........................................41
EngineSafety...................................................41
ServicingtheAirCleaner..................................41
ServicingtheEngineOil....................................43
FuelSystemMaintenance...................................44
DrainingtheFuelT ank......................................44
ServicingtheWaterSeparator..........................44
BleedingtheFuelSystem.................................45
BleedingAirfromtheInjectors..........................45
ElectricalSystemMaintenance...........................46
ElectricalSystemSafety...................................46
ServicingtheBattery.........................................46
ServicingtheFuses..........................................46
DriveSystemMaintenance..................................47
CheckingtheTirePressure...............................47
CheckingtheTorqueoftheWheel-Lug
Nuts..............................................................47
AdjustingtheTractionDriveforNeutral.............47
CoolingSystemMaintenance..............................48
CoolingSystemSafety.....................................48
CoolantSpecication........................................48
CheckingtheCoolingSystem...........................49
CleaningtheCoolingSystem............................50
BrakeMaintenance.............................................50
AdjustingtheParkingBrake..............................50
BeltMaintenance................................................51
ServicingtheEngineBelts................................51
ControlsSystemMaintenance.............................52
AdjustingtheThrottle........................................52
HydraulicSystemMaintenance...........................52
HydraulicSystemSafety...................................52
ServicingtheHydraulicFluid............................52
CuttingUnitMaintenance.....................................55
SeparatingtheCuttingUnitsfromthe
TractionUnit..................................................55
MountingtheCuttingUnitstotheTraction
Unit...............................................................56
ServicingtheBladePlane.................................56
ServicingtheFrontRoller.................................57
BladeMaintenance..............................................58
BladeSafety.....................................................58
ServicingtheBlade...........................................58
Storage...................................................................61
StorageSafety..................................................61
PreparingtheMachineforStorage...................61
StoringtheCuttingUnits...................................61
3
Safety
Thismachinehasbeendesignedinaccordancewith
ANSIB71.4-2017andwithENISO5395whenyou
completethesetupproceduresandinstalltheCEkit,
pertheDeclarationofConformity.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
Keepyourhandsandfeetawayfromrotating
parts.Keepclearofthedischargeopening.
Keepbystandersandchildrenoutoftheoperating
area.Neverallowchildrentooperatethemachine.
Shutofftheengine,removethekey,andwait
forallmovementtostopbeforeyouleavethe
operator’sposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal93-6681
93-6681
1.Cutting/dismemberment—hazard,fan-stayawayfrom
movingparts.
decal93-7276
93-7276
1.Explosionhazard—weareyeprotection.
2.Causticliquid/chemicalburnhazard—toperformrstaid,
ushwithwater.
3.Firehazard—nore,openames,orsmoking.
4.Poisonhazard—keepchildrenawayfromthebattery.
decal93-7818
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115-149N∙m(85-110ft-lb).
99-3444
decal99-3444
99-3444
1.Transportspeed—fast
2.Mowingspeed—slow
decal106-6755
106-6755
1.Enginecoolantunder
pressure
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal107-1972
107-1972
1.Thrownobjecthazard—useastandardbladewhenthe
mulchbafeisinstalled;donotuseahigh-liftbladewhen
themulchbafeisinstalled.
decal117-3270
117-3270
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,hand;entanglement
hazard,belt—stayawayfrommovingparts,keepallguards
andshieldsinplace.
5
decal117-4764
117-4764
1.Thrownobjecthazard—keepbystandersaway.
2.Cuttinghazardofhand,mowerblade—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
3.Cuttinghazardoffoot,mowerblade—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
decal121-3598
121-3598
Note:Thismachinecomplieswiththeindustrystandard
stabilitytestinthestaticlateralandlongitudinaltestswiththe
maximumrecommendedslopeindicatedonthedecal.Reviewthe
instructionsforoperatingthemachineonslopesintheOperator’s
Manualaswellastheconditionsinwhichyouwouldoperatethe
machinetodeterminewhetheryoucanoperatethemachineinthe
conditionsonthatdayandatthatsite.Changesintheterraincan
resultinachangeinslopeoperationforthemachine.Ifpossible,
keepthecuttingunitsloweredtothegroundwhileoperatingthe
machineonslopes.Raisingthecuttingunitswhileoperatingon
slopescancausethemachinetobecomeunstable.
1.Tippinghazard—donotdriveacrossslopesgreaterthan
17°.
decal133-8062
133-8062
decal136-3702
136-3702
1.Warning—Readthe
Operator’sManual;wear
aseatbelt;donotremove
therollbar.
2.Warning—Donotmodify
therollbar.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
6
decal106-9290
106-9290
1.Inputs5.Inseat
9.Outputs13.Start
2.Notactive
6.Powertake-off(PTO)10.Powertake-off(PTO)
14.Power
3.High-temperature
shutdown
7.Parkingbrakeoff11.Start
4.High-temperaturewarning8.Neutral
12.Energizetorun(ETR)
decal121-3627
121-3627
1.Height-of-cutsettings
7
decal121-3623
121-3623
1.Warning—readtheOperator'sManual;donotoperatethe
machineunlessyouhavereceivedtraining.
5.Thrownobjecthazard—keepbystandersaway.
2.Warning—readtheOperator'sManualbeforetowingthe
machine.
6.Warning—wearhearingprotection.
3.Tippinghazard—slowthemachinebeforeturning;when
drivingonslopes,keepthecuttingunitsloweredandyour
seatbeltfastened.
7.Entanglementhazard—keepawayfrommovingparts;keep
allguardsandshieldsinplace.
4.Warning—donotparkonslopes;engagetheparkingbrake,
stopthecuttingunits,lowertheattachments,shutoffthe
engine,andremovethekeyfromtheignitionbeforeleaving
themachine.
8
decal138-6974
138-6974
1.ReadtheOperator’sManual.
9
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
Activate,charge,andconnectthe
battery.
CEwarningdecal
Productionyeardecal1
2
CEmarkdecal
1
InstalltheCEdecals(ifrequired).
Hood-latchbracket1
Rivet2
Washer1
Screw(1/4x2inches)
1
3
Locknut(1/4inch)
1
Installthehoodlatch(CEmachines
only).
Exhaustguard1
4
Self-tappingscrew
4
Installtheexhaustguard(CEonly).
5
Nopartsrequired
Adjusttheliftarms.
6
Nopartsrequired
Adjustthecarrierframe.
7
Nopartsrequired
Adjusttheheightofcut.
8
Nopartsrequired
Adjusttherollerscraper(optional).
9
Nopartsrequired
Installthemulchingbafe(optional).
MediaandAdditionalParts
Description
Qty.
Use
Operator'sManual
1
Reviewitbeforeoperatingthemachine.
Engineowner'smanual1
Useittoreferenceengineinformation.
DeclarationofConformity
1
Ignitionkeys2
Starttheengine.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
10
1
Activating,Charging,and
ConnectingtheBattery
NoPartsRequired
Procedure
Note:Ifthebatteryisnotlledwithelectrolyteor
activated,purchasebulkelectrolytewith1.26specic
gravityfromalocalbattery-supplyoutletandadditto
thebattery.
DANGER
Batteryelectrolytecontainssulfuricacid
whichisfatalwhenconsumedandcauses
severeburns.
Donotdrinkelectrolyteandavoidcontact
withskin,eyes,orclothing.Wearsafety
glassestoshieldyoureyesandrubber
glovestoprotectyourhands.
Fillthebatterywherecleanwaterisalways
availableforushingtheskin.
1.Removethebatterycover(Figure3).
g031567
Figure3
1.Batterycover
2.Removethellercapsfromthebatteryand
slowlylleachcelluntiltheelectrolyteisjust
abovetheplates.
3.Installthellercapsandconnecta3to4A
batterychargertothebatteryposts.
Note:Chargethebatteryatarateof3to4A
for4to8hours.
WARNING
Chargingthebatteryproducesgasses
thatcanexplode.
Keepsparksandamesawayfrom
battery.
Neversmokenearthebattery.
4.Whenthebatteryischarged,disconnectthe
chargerfromtheelectricaloutletandbattery
posts.
5.Removethellercaps.
6.Slowlyaddelectrolytetoeachcelluntilthelevel
isuptothellring.
Important:Donotoverllthebattery.
Electrolytewilloverowontootherparts
ofthemachineandseverecorrosionand
deteriorationwillresult.
7.Installthellercaps.
8.Installthepositivecable(red)tothepositive(+)
terminalandthenegativecable(black)tothe
negative(–)terminalofthebatteryandsecure
themwiththeboltsandnuts(Figure4).
Note:Ensurethatthepositive(+)terminalisall
thewayontothepostandthecableispositioned
snugtothebattery.Thecablemustnotcontact
thebatterycover.
WARNING
Incorrectbatterycableroutingcould
damagethetractorandcables,causing
sparks.Sparkscancausethebattery
gasestoexplode,resultinginpersonal
injury.
Alwaysdisconnectthenegative
(black)batterycablebefore
disconnectingthepositive(red)
cable.
Alwaysconnectthepositive(red)
batterycablebeforeconnectingthe
negative(black)cable.
11
g031568
Figure4
1.Negative(–)batterycable2.Positive(+)batterycable
Important:Ifyoueverremovethebattery,
installthebattery-clampboltswiththebolt
headspositionedonthebottomsideand
thenutsonthetopside.Iftheclampbolts
arereversed,theymayinterferewiththe
hydraulictubeswhenshiftingthecutting
units.
9.CoatbothbatteryconnectionswithGrafo112X
(skinover)grease(ToroPartNo.505-47),
petroleumjelly,orlightgreasetoprevent
corrosion.
10.Slidetherubberbootoverthepositiveterminal
topreventapossibleshortfromoccurring.
11.Installthebatterycover.
2
InstallingtheCEDecal
Partsneededforthisprocedure:
CEwarningdecal
1Productionyeardecal
1
CEmarkdecal
Procedure
IfthismachinewillbeusedforCE,afxtheCE
warningdecal(121-3598)onthecontrolpanelas
showninFigure5.
g322928
Figure5
1.CEwarningdecal
IfthismachinewillbeusedforCE,afxtheproduction
yeardecalandCEmarkdecalnexttotheserialplate
(Figure6).
g278675
Figure6
1.Serialplate
3.Productionyeardecal
2.CEmarkdecal
12
3
InstallingtheHoodLatch
CEMachinesOnly
Partsneededforthisprocedure:
1Hood-latchbracket
2Rivet
1Washer
1
Screw(1/4x2inches)
1
Locknut(1/4inch)
Procedure
1.Unhookthehoodlatchfromthehood-latch
bracket.
2.Removethe2rivetssecuringthehood-latch
brackettothehood(Figure7).
g012628
Figure7
1.Hood-latchbracket2.Rivets
3.Removethehood-latchbracketfromthehood.
4.Whilealigningthemountingholes,positionthe
CElockbracketandthehood-latchbracketonto
thehood(Figure8).
Note:Thelockbracketmustbeagainstthe
hood.Donotremovetheboltandnutfromthe
lock-bracketarm.
g012629
Figure8
1.CElockbracket
2.Boltandnut
5.Alignthewasherswiththeholesontheinsideof
thehood.
6.Rivetthebracketsandthewasherstothehood
(Figure8).
7.Hookthelatchontothehood-latchbracket
(Figure9).
g012630
Figure9
1.Hoodlatch
8.Installtheboltintotheotherarmofthe
hood-latchbrackettolockthelatchinposition
(Figure10).Tightentheboltbutdonottighten
thenut.
13
g012631
Figure10
1.Bolt
3.Armofhood-latchbracket
2.Nut
4
InstallingtheExhaust
Guard
CEModelsOnly
Partsneededforthisprocedure:
1Exhaustguard
4
Self-tappingscrew
Procedure
1.Positiontheexhaustguardaroundthemufer
whilealigningthemountingholeswiththeholes
intheframe(Figure11).
g008875
Figure11
1.Exhaustguard
2.Securetheexhaustguardtotheframewith4
self-tappingscrews(Figure11).
14
5
AdjustingtheLiftArms
NoPartsRequired
Procedure
1.Starttheengine,raisethecuttingunits,and
ensurethattheclearancebetweeneachliftarm
andtheoor-platebracketis5to8mm(0.18to
0.32inch)asshowninFigure12.
g031571
Figure12
Cuttingunitsremovedforclarity
1.Floor-platebracket
3.Liftarm
2.Clearance
Iftheclearanceisnotinthisrange,adjust
itasfollows:
A.Backoffthestopbolts(Figure13).
g031572
Figure13
1.Stopbolt3.Liftarm
2.Clearance
B.Backoffthejamnutonthecylinder(Figure
14).
g031573
Figure14
1.Jamnut2.Frontcylinder
C.Removethepinfromtherodendandrotate
theclevis.
D.Installthepinandchecktheclearance.
Note:Repeattheprocedureifrequired.
E.Tightentheclevisjamnut.
2.Ensurethattheclearancebetweeneachliftarm
andstopboltis0.13to1.02mm(0.005to0.040
inch)asshowninFigure13.
Note:Iftheclearanceisnotinthisrange,adjust
thestopboltstoattaintheproperclearance.
3.Starttheengine,raisethecuttingunits,and
ensurethattheclearancebetweenthewear
straponthetopoftherear-cutting-unitwearbar
andthebumperstrapis0.51to2.54mm(0.02
to0.10inch)asshowninFigure15.
g031574
Figure15
1.Wearbar2.Bumperstrap
Iftheclearanceisnotinthisrange,adjust
therearcylinderasfollows:
Note:Iftherear-liftarmclunksduringtransport,
youcanreduceclearance.
A.Lowerthecuttingunitsandbackoffthejam
nutonthecylinder(Figure16).
15
g031575
Figure16
1.Rearcylinder2.Adjustingnut
B.Graspthecylinderrodclosetothenutwith
apliersandrag,androtatetherod.
C.Raisethecuttingunitsandcheckthe
clearance.
Note:Repeattheprocedureifrequired.
D.Tightentheclevisjamnut.
Important:Lackofclearanceatthefrontstopsor
rearwearbarcoulddamagetheliftarms.
6
AdjustingtheCarrierFrame
NoPartsRequired
AdjustingtheFrontCuttingUnits
Thefrontandrearcuttingunitsrequiredifferent
mountingpositions.Thefrontcuttingunithas2
mountingpositionsdependingonwhatheightofcut
anddegreeofcuttingunitrotationyoudesire.
1.Forheightsofcutinthe2to7.6cm(3/4to3
inches)range,mountthefrontcarrierframesin
thelower,frontmountingholes(Figure17).
Note:Thispermitsmoreuptravelofthecutting
unitsrelativetothemachinewhenapproaching
suddenchangesinuphillterrain.Itdoes,
however,limittheclearanceofthechamberto
thecarrierwhencrestingsharp,smallhills.
g031576
Figure17
1.Upper,frontcuttingunit
mountinghole
3.Rearcuttingunitmounting
hole
2.Lower,frontcuttingunit
mountinghole
2.Forheightsofcutinthe6.3to10cm(2-1/2to4
inches)range,mountthefrontcarrierframesin
theupper,frontmountingholes(Figure17).
Note:Thisincreasesthechambertocarrier
clearanceduetothehigherpositionofthe
cuttingchamber,butcausesthecuttingunitto
reachitsmaximumuptravelmorequickly.
AdjustingtheRearCuttingUnit
Thefrontandrearcuttingunitsrequiredifferent
mountingpositions.Therearcuttingunithas1
mountingpositionforproperalignmentwiththe
Sidewinder®unitundertheframe.
Forallheightsofcut,mounttherearcuttingunitinthe
rearmountingholes(Figure17).
16
7
AdjustingtheHeightofCut
NoPartsRequired
Procedure
Important:Thiscuttingdeckoftencuts
approximately6mm(1/4inch)lowerthanareel
cuttingunitwiththesamebenchsetting.Itmay
benecessarytohavetherotarycuttingdecks
benchset6mm(1/4inch)abovethatofthereels
cuttinginthesamearea.
Important:Accesstotherearcuttingunitsis
greatlyimprovedbyremovingthecuttingunit
fromthemachine.Ifthemachineisequippedwith
aSidewinderunit,side-windthecuttingunitsto
theright,removetherearcuttingunit,andslide
itouttotherightside.
1.Lowerthecuttingdecktotheground,shutoff
theengine,andremovetheignitionkey.
2.Loosentheboltsecuringeachheight-of-cut
brackettotheheight-of-cutplate(frontandeach
side)asshowninFigure18.
g031577
Figure18
1.Spacer3.Height-of-cutbracket
2.Height-of-cutplate
3.Beginningwiththefrontadjustment,removethe
bolt.
4.Whilesupportingthechamber,removethe
spacer(Figure18).
5.Movethechambertothedesiredheightof
cutandinstallaspacerintothedesignated
height-of-cutholeandslot(Figure19).
g026184
Figure19
6.Positionthetappedplateinlinewiththespacer.
7.Installthebolt(ngertight).
8.Repeatsteps4to7foreachsideadjustment.
9.Tightenthe3boltsto41N∙m(30ft-lb).
Note:Tightenthefrontboltrst.
Note:Adjustmentsofmorethan3.8cm(1-1/2
inches)mayrequiretemporaryassemblytoan
intermediateheighttopreventbinding(e.g.,
changingfrom3.1to7cm(1-1/4to2-3/4inches)
heightofcut).
17
8
AdjustingtheRoller
Scraper
Optional
NoPartsRequired
Procedure
Theoptionalrearrollerscraperfunctionsbestwhen
thereisanevengapof0.5to1mm(0.02to0.04inch)
betweenthescraperandtheroller.
1.Loosenthegreasettingandthemounting
screw(Figure20).
g031578
Figure20
1.Rollerscraper
3.Greasetting
2.Mountingscrew
2.Slidethescraperupordownuntilyouobtaina
gapof0.5to1mm(0.02to0.04inch)between
therodandtheroller.
3.Tightenthegreasettingandscrewto41N∙m
(30ft-lb)inanalternatingsequence.
9
InstallingtheMulching
Bafe
Optional
NoPartsRequired
Procedure
ContactyourauthorizedT orodistributorforthecorrect
mulchingbafe.
1.Thoroughlycleandebrisfromthemountingholes
ontherearwallandleftwallofthechamber.
2.Installthemulchingbafeintherearopening
andsecureitwith5ange-headbolts(Figure
21).
g031579
Figure21
1.Mulchingbafe
2.Flange-headbolt
3.Verifythatthemulchingbafedoesnotinterfere
withthetipofthebladeanddoesnotprotrude
insidethesurfaceoftherearchamberwall.
DANGER
Usingthehigh-liftbladewiththe
mulchingbafecouldcausetheblade
tobreak,resultinginpersonalinjuryor
death.
Donotusethehigh-liftbladewiththe
bafe.
18
ProductOverview
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine.
g196137
Figure22
1.Tilt-steeringlever
4.Mow/transportslide
2.Reversetractionpedal5.Indicatorslot
3.Forwardtractionpedal
g031597
Figure23
1.Parkingbrake
7.Glow-plug-indicatorlight
2.Cutting-unit-shiftlever
8.Hourmeter
3.Cutting-unit-driveswitch
9.Throttle
4.Alternatorlight10.Ignitionswitch
5.Oil-pressurelight11.Liftleverlock
6.Temperaturelight
TractionPedals
Presstheforwardtractionpedaltomoveforward.
Pressreversetractionpedaltomovebackwardorto
assistinstoppingwhenmovingforward(Figure22).
Note:Allowthepedaltomoveormoveittothe
NEUTRALpositiontostopthemachine.
Tilt-SteeringLever
Pullthetilt-steeringleverbacktotiltthesteeringwheel
tothedesiredposition,thenpushtheleverforwardto
tighten(Figure22).
ParkingBrake
Wheneveryoushutofftheengine,engagetheparking
braketopreventaccidentalmovementofthemachine.
Toengagetheparkingbrake,pulluponthelever
(Figure23).
Note:Theengineshutsoffwhenyoupressthe
tractionpedalwiththeparkingbrakeengaged.
KeySwitch
Thekeyswitchisusedtostart,stop,andpreheat
theengine.Theignitionswitchhas3positions:
OFF,ON/PREHEAT,andSTART.Rotatethekeytothe
ON/PREHEATpositionuntiltheglow-plug-indicatorlight
goesout(approximately7seconds);thenrotatethe
keytotheSTARTpositiontoengagethestartermotor.
Releasethekeywhentheenginestarts(Figure23).
Toshutofftheengine,rotatethekeytotheOFF
position.
Note:Removethekeyfromtheswitchtoprevent
accidentalstarting.
Seat-AdjustmentLever
Movetheseat-adjustmentleverundertheseattothe
left,slidetheseattothedesiredposition,andmove
thelevertotherighttolocktheseatintoposition
(Figure24).
FuelGauge
Thefuelgaugeregisterstheamountoffuelinthetank
(Figure24).
19
g322579
Figure24
1.Seat-adjustmentlever
2.Fuelgauge
HourMeter
Thehourmeterrecordsthenumberofhoursthat
youoperatethemachinewiththekeyswitchinthe
RUNposition.Usethesetimesforschedulingregular
maintenance.
Engine-Coolant-Temperature
WarningLight
Thetemperaturewarninglightglowsiftheengine
coolanttemperatureistoohigh.Ifthecoolant
temperaturerisesanother10°,theengineshutsoff
(Figure23).
Glow-Plug-IndicatorLight
Theglow-plug-indicatorlightglowswhentheglow
plugsareoperating(Figure23).
Oil-PressureWarningLight
Theoil-pressurewarninglightglowsiftheengine-oil
pressuredropsbelowasafelevel(Figure23).Ifthe
oilpressureislow,shutofftheengineanddetermine
thecause.Repairtheengine-oilsystembeforeyou
starttheengineagain.
Lift-LockLever
Usethelift-locklevertosecuretheliftswitch(Figure
23),totheRAISE-DECKposition,whenperforming
maintenanceonthecuttingunitorwhentransporting
betweenmowinglocations.
Mow/TransportSlide
Usingyourheel,movethemow/transportslidetothe
lefttotransport,andtotherighttomow(Figure23).
Note:Thecuttingunitsoperateonlyinthemow
position.
Important:Themowspeedissetatthefactory
to9.7km/h(6mph).Youcanincreaseordecrease
themowspeedbyadjustingthespeed-stopscrew
(Figure25).
g031596
Figure25
1.Speed-stopscrew
IndicatorSlot
Theindicatorslotintheoperatorplatformindicates
whenthecuttingunitsareinthecenterposition
(Figure22).
Throttle
Movethethrottleforwardtoincreasetheengine
speedandrearwardtodecreasetheenginespeed
(Figure23).
Cutting-Unit-DriveSwitch
Thecutting-unit-driveswitchhas2positions:ENGAGE
andDISENGAGE.Therockerswitchoperatesa
solenoidvalveonthevalvebanktodrivethecutting
units(Figure23).
Cutting-UnitShiftLever
Tolowerthecuttingunitstotheground,movethe
cutting-unitshiftleverforward.Toraisethecutting
units,pulltheshiftleverrearwardtotheRAISEposition
(Figure23).
Note:Thecuttingunitsdonotdropunlesstheengine
isrunning.
Note:Dothisonlywhenthecuttingunitsareraisedor
iftheyareonthegroundandthemachineismoving.
20
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Toro Groundsmaster 3505-D Rotary Mower User manual

Category
Lawnmowers
Type
User manual

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