Furuno FELCOM 12 Installation guide

INSTALLATION MANUAL

INMARSAT-C

MOBILE EARTH STATION

FELCOM 12

1. SYSTEM CONFIGURATION ................................. 1

2. EQUIPMENT LIST................................................. 2

3. MOUNTING THE EQUIPMENT............................. 3

4. WIRING ................................................................. 7

5. INSTALLATION OF GPS BOARD ASSEMBLY

(OPTION)............................................................. 11

6. CHANGING POWER SPECIFICATION ............. 12

Installation Materials, Spare Parts,

Accessories ........................................................... A-1

Outline Drawings................................................... D-1

Interconnection and Schematic Diagrams.......... S-1

NISHINOMIYA, JAPAN

R

C

9-52, Ashihara-cho,

Nishinomiya, Japan

Telephone: 0798-65-2111

Telefax: 0798-65-4200

Your Local Agent/Dealer

PUB. No. IME-56130-K

FELCOM12

(

TENI

)

FIRST EDITION : NOV. 1997

K : AUG. 7, 2000

Printed in Japan

iiiiiiiiiiiii i

Ground the equipment to

prevent electrical shock

and mutual interference.

Confirm that the power supply voltage

is compatible with the voltage rating

of the equipment.

Connection to the wrong power supply

can cause fire or equipment damage. The

voltage rating appears on the label at the

rear of the display unit.

Keep the following compass safe

distances:

CAUTION

SAFETY INSTRUCTIONS

Standard Steering

IC-112 0.6 m 0.5 m

IC-212 1.8 m 1.3 m

IB-581 1.4 m 1.0 m

IC-302

IC-303 0.8 m 0.6 m

PP-510 1.0 m 0.8 m

PR-300 0.9 m 0.7 m

Do not work inside the

equipment unless totally

familiar with electrical

circuits.

Hazardous voltage which can

cause electrical shock, burn

or serious injury exists inside

the equipment.

Do not approach the

radome closer than 60 cm

when it is transmitting.

Microwave radiation can

cause severe injury or illness.

Radiation level:

10 W/m

2

at 60 cm

Turn off the power at the

mains switchboard before

beginning the installation.

Post a sign near the switch

to indicate it should not be

turned on while the equip-

ment is being installed.

Fire, electrical shock or

serious injury can result if the

power is left on or is applied

while the equipment is being

installed.

Do not install the equipment where

flammable gases are stored.

Fire may result.

WARNING

1

1. SYSTEM CONFIGURATION

Antenna Unit

IC-112

Ground wire

Ship’s mains

24 VDC

AC/DC Power

Supply Unit

PR-300

Ship’s mains

100/200 VAC

24 VDC

Communication Unit

IC-212

Terminal Unit

IB-581

Keyboard

Printer

PP-510

24 VDC

Distress Alert Unit

IC-302

Received Call Unit

IC-303

Terminal Unit

IB-581

24 VDC

EGC Printer

PP-505

Terminal Unit

IB-581

or IBM Compatibile

Personal Computer

External Navigation Device

I/F Box

OP16-14

:

Standard Supply

: Optional

Supply

*: Mandatory for EGC operation as required by IMO Res. A. 664(16).

Figure 1-1 System configuration

*

2

2. EQUIPMENT LIST

Standard Supply

Optional Equipment

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2tinUnoitacinummoC212-CI41

3tinUlanimreT185-BI61

.tsnisedulcnI ).9-AegapeeS(slairetam

4tinUtrelAssertsiD203-CI4.02

5tinUllaCdevieceR303-CI4.01

6slairetaMnoitallatsnI00510-61PCtes1 ).2-AegapeeS(10510-61PC

stes3———20510-61PC ).3-AegapeeS(

7seirosseccA00300-61PFtes1.1-AegapeeS

.oNemaNepyT ssaM )gk( .oNedoCskrameR

1ylppuSrewoPCD-CA tinU 003-RP5.41-

2retnirP015-PP6.3- repapllordedulcnI

3retnirP505-PP1.3-

4tinUlanimreT185-BI6-

5straPecnanetniaM00110-61PS-013-734-400.01-AegapeeS

6erawtfoSlanimreT elbac/w 21005-CI-023-734-400srotcennocP9-P9

A21005-CI-033-734-400srotcennocP52-P9

7.yssAdraoBSPG 1-61-61PO-053-734-400.yrotcaftadettiF

2-61-61PO-043-734-400.11egapeeS.dleifnillatsnI

8noitallatsnIannetnA lairetam 21510-61PC-003-734-400.31-AegapeeS

3

3. MOUNTING THE EQUIPMENT

5) Avoid the location near funnels and stacks;

smoke and soot on the radome can lower sig-

nal level.

6) Never mount the antenna unit on a metal

plate more than 20 cm square. Use the an-

tennal mounting pipe (supplied), or fix or

weld it to a bracket as shown below.

more than

20 cm

more than

20 cm

W

elding Use bracket

and hose clamp

(local supply)

Figure 3-3 Mounting the antenna

Mounting Location

Antenna unit

1) Mount the omnidirectional antenna high atop

a mast clear of stays and the turning diam-

eter of a radar scanner. The ideal mounting

location would be where no obstacle appears

in the fore and aft directions down to -5˚ and

down to -15˚ in the port and starboard direc-

tions. This concept is illustrated in

Figure 3-1. Shadow sector of the antenna

mast, whip antenna, etc. should be within 2

degrees at one meter from the antenna unit.

ANTENNA UNIT

5˚5˚ 15˚ 15˚

Figure 3-1 Antenna unit mounting location

2) If both Inmarsat-A/B and Inmarsat-C ship

earth stations are installed, separate the

Inmarsat-A/B antenna at least 8 m from the

Inmarsat-C antenna.

3) Separate the antenna unit from an S-band

radar as follows:

2 m

2 m 5 m

S band radar

1.5 m

HORIZONTAL LINE

Install above this line

PROHIBITED

ZONE

INSTALLATION

ZONE

15˚

Figure 3-2 S band radar and installation area

4) The allowable vibration level as specified by

Inmarsat is as shown in the table below.

Table 3-1 Allowable vibration level

ycneuqerFleveL

zH01ot2edutilpmAkaePmm45.2

zH001ot01s/m8.9

2

noitareleccAkaeP

4

Communication unit

1) The communication unit can be installed al-

most anywhere provided the location satis-

fies the following conditions:

•The ambient temperature is between

-15˚C and +55˚C.

•Avoid installing the unit near air conditioners

and hot air vents.

•Select a location free of water splash and rain.

•Select a location where vibration is minimal.

•Locate the unit well away from magnetic

fields (generator, etc.).

•Keep the unit out of direct sunlight.

2) The communication unit can be installed on

a tabletop or a bulkhead. For bulkhead

mounting be sure the mounting location is

strong enough to support the weight of the

unit (4 kg) under the continued condition of

vibration normally encountered onboard the

vessel.

3) Leave at least 150 mm at the rear of the unit

to permit easy access to connectors.

Terminal unit

1) Observe installation guideline 1) above.

2) The installation angle must not be greater

than 15˚ to prevent disk drive malfunction.

Distress alert unit

Two units should be installed and one should

be installed near the steering place.

Mounting

Antenna unit

procedure

1. Locally prepare an antenna mast with a

ground stud (M6 stainless steel bolt welded

to antenna mast). (The distance between the

stud and the ground terminal on the antenna

unit should be within 370 mm, which also is

the length of the supplied ground wire.)

2. Weld the antenna mounting pipe (supplied)

to the antenna mast. (more than 60 ).

3. Fix the cable assembly N-H1054 (supplied)

to the antenna unit.

4. Wrap the connector at the antenna base with

self-bonding tape to waterproof it.

Cable assembly

N-H1054

Wrap with self-bonding tape

to waterproof.

FURUNO label

Eye mark

Figure 3-4 Fixing the cable assembly

N-H1054

5. Direct the eye mark toward the bow or stern.

Set the antenna unit on the flange of the an-

tenna mounting pipe and fix it with four hex.

bolts (M6x16, supplied).

6. Fix the ground wire RW-4747 (supplied)

between the ground terminal on the antenna

unit and the ground stud on the mast. For

the antenna unit, use M6x12 hex. bolt (sup-

plied).

Hex. bolt

M6x16

4 pcs. Hex. bolt

M6x12

(for ground)

A t ti i

Ground

wire

RW-4747

Be sure

no sealant

is in hole.

Figure 3-5 Fixing the antenna unit to the

antenna mounting pipe.

5

7. Coat bolts with sealant (supplied)

Figure3-6 Antenna unit mounting

Apply sealant all over the

volt/washers/crimp- on lug.

Figure 3-7 Coating bolts with sealant

Note 1: Be sure no sealant enters the bolt hole

of the ground terminal

Note 2: The "antenna installation materials Kit"

(optional supply) is available to fix the

antennamounting pipe to an antenna mast.

Antenna installation materials (option)

Type: CP16-01512

Code. number: 004-437-300

Table 3-2 Optional antenna inst. materials

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1pmalcesoH303SUS0836.oN2

2daehlavO wercs W0072C21x3M6

31erutxifepiP1602-310-611

42erutxifepiP2602-310-612

*

After connnecting, wrap

connector with self-

bonding tape and then

vinyl tape. Bind the tape

end with a cable tie.

*

POLE DIAMETER

(Ø60-90)

HOSE CLAMP

x 2

PIPE

FIXTURE 1

PIPE

FIXTURE 2

: Antenna

installation

Materials

*

Figure 3-8 Mounting the antenna with

optional antenna installation materials

Communication unit

1. Fix the hanger on a table with six tapping

screws.

237 79

82

Figure 3-9 Hanger for communication unit

2. Set knobs and washers to communication

unit. Set the communication unit to the

hanger and tighten knobs.

Antenna

mounting

pipe

Ground wire

(370 mm)

Ground stud

After connnecting, wrap

connector with self-bonding

tape and then vinyl tape.

Bind the tape end with a cable

tie. Then fasten the connector

with cable band.

Tape here to prevent

cable damage. Fasten the cable with

cable bands.

Apply sealant

Antenna Mast

6

Terminal unit

Leave at least 80 mm at the sides and rear to

permit the checking and maintenance.

1. Fix the hanger on a table with four tapping

screws.

2. Attach connectors from external equipment

to bottom panel.

PRINTER

COM1 COM2 K-BOARD

24VDC

Keyboard

Printer

Ship’s Mains 24VDC

Not used

Communication

Unit

Figure 3-10 IB-581, bottom view

3. Screw knobs in terminal unit and set the ter-

minal unit to the hanger.

4. Adjust the display screen so it can be easily

viewed. Tighten knobs.

Keyboard

1. Attach the four “hook loop fasteners 3”

(small) to the bottom of the keyboard.

2. Attach the four “hook loop fasteners 4”

(large) to the “hook loop fasteners 3” at-

tached to the keyboard bottom.

3. Remove seals from the “hook loop fasteners

4”.

4. Set the keyboard on the mounting location

and press down firmly.

Distress alert unit IC-302 and Distress/

Urgent receiving unit IC-303

One IC-302 should be installed near Terminal

unit. And the other one should be installed with

Distress/Urgent receiving unit at the steering

place.

1. Remove four screws from the units to sepa-

rate the bottom chassis from the top chassis.

2. Fix the bottom chassis to the mounting lo-

cation with four tapping screws (supplied).

3. Run the interconnection cable thru a cable

entrance (see note below) and connect it to

terminal board. Fasten top chassis with four

screws.

Terminal board

Cable entrance

Figure 3-11 Mounting the lower chassis of

IC-302/IC-303

Note: There are two cable entrances: bottom

panel and rear panel. Select suitable

entrance and cover unused entrance

with hole plug (supplied).

Printer PP-510 (option)

Mandatory for EGC operation as required by

IMO Res. A. 664(16).

Lay the printer on a table and fix it with printer

fixtures 1 and 2.

405

200

Printer

Fixture 1

Printer

Fixture 2

Figure 3-12 Mounting the printer PP-510

Printer PP-505 (option)

1. Fix the hanger on a table with four tapping

screws.

2. Screw knobs into printer. Set printer to

hanger and tighten knobs.

AC/DC power supply unit

• Fix the unit on a table with four tapping

screws.

7

XXXXXXXXXXXXXXXXXX XXXXXXXXXXXX

XXXX XXXX XXXX

XXXX

Copper strap (1.2 m) for

grounding

16S0042, 3 m

*

Fit connectors or crimp-on lugs in field.

Ship’s Mains

24 VDC

Navigation

Device

IB-581

or

Personal

Computer

IB-581

or

EGC Printer

16S0068, 5 m

VCTF 0.75x2C, 3 m

24 VDC

16S0084, 5 m

3 m

2 m

Terminal

Unit

IB-581

Printer PP-510

Ground

wire

Ground wire

Antenna Unit

IC-112

Communication Unit

IC-212

Distress

Alert

Unit

IC-302

Distress

Alert

Unit

IC-302

Received

Call

Unit

IC-303

5D-FB-CV, 30 m

8D-FB-CV, 50 m

12D-SFA-CV, 100 m

*

0.37 m

TTYCS-3

(local supply)

(NMEA0183;GLL/VTG/WPL/

RMA/RMB/RMC/GGA)

***

4.WIRING

Figure 4-1General wiring diagram

8

Cable Fabrication, Connector Attachment

Antenna cable connector at the Communication unit

How to attach the antenna cable connector N-P-5DFB/N-P-8DFB

Outer Sheath

Armor Dimensions in millimeters.

Inner Sheath Shield

50 30

Cover with heat-shrink tubing and heat.

10

30

Clamp

Nut Gasket

(reddish

brown)

Clamp

Aluminum Foil

Trim shield here.

Insulator

Trim aluminum

tape foil here.

1

5

Clamp Nut Pin

Shell

Solder through

the hole.

Remove outer sheath and armor by the

dimensions shown left.

Expose inner sheath and shield by the

dimensions shown left.

Remove insulator and core by 10 mm.

Twist shield end.

Slip on clamp nut, gasket and clamp as shown

left.

Fold back shield over clamp and trim.

Cut aluminum foil at four places, 90˚ from one

another.

Fold back aluminum tape foil onto shield and trim.

Expose the insulator by 1 mm.

Expose the core by 5 mm.

Slip the pin onto the conductor. Solder them

together through the hole on the pin.

Insert the pin into the shell. Screw the clamp

nut into the shell.

(Tighten by turning the clamp nut. Do not

tighten by turning the shell.)

Figure 4-2 How to attach antenna cable connector N-P-5DFB/N-P-8-DFB

9

How to attach the antenna cable connector N-P-12DSFA

Outer Sheath

Armor Dimensions in millimeters.

Inner Sheath Shield

80 12

Remove outer sheath and armor by the

dimensions shown left.

Expose inner sheath and shield by the

dimensions shown left.

Twist shield end.

Nut

WasherGasket Clamp

Slip on clamp nut, gasket and clamp as shown

left.

1.8

4.5

Expose the insulator by 1.8 mm.

Expose the core by 4.5 mm.

Clamp Nut Pin

Shell

Solder through

the hole.

Slip the pin onto the conductor. Solder them

together through the hole on the pin.

Insert the pin into the shell. Screw the clamp

nut into the shell.

(Tighten by turning the clamp nut. Do not

tighten by turning the shell.)

Figure 4-3 How to attach antenna cable connector N-P-12-DSFA

10

Connection between the Communication unit and the Distress alert unit/

Received call unit

At the Communication unit (Connector SRCN6A16-7P)

VINYL SHEATH

SOLDER UNUSED

CORES AND EARTH

WIRE TO BRAIDED

SHIELD

WIND VINYL TAPE CONNECTOR CASE

EARTH

WIRE CLAMP FIXING

SCREW

CLAMP SET

SCREW

2 cm BRAIDED SHIELD

SOLDERING-SIDE

3 mm

Figure 4-4 How to attach connector SRCN6A16-7P

Connection between the Communication unit and a navigation device

At the Communication unit (Connector SRCN6A16-10P)

SOLDERING-SIDE

CLAMP SHIELDING TAPE

WITH CONNECTOR CLAMP

TO GROUND

WIND VINYL TAPE

CONNECTOR

CASE

SOLDERING

WIND SHIELDING

TAPE

CLAMP FIXING SCREW

CLAMP SET SCREW

VINYL SHEATH

(OUTER)

ARMOR

Figure 4-5 How attach connector SRCN6A16-10P

11

5. INSTALLATION OF GPS BOARD

ASSEMBLY (OPTION)

A GPS receiver board can be installed in the

Communication Unit IC-212. There are two

kind of GPS board assemblies: OP16-16-1 and

OP16-16-2. The former is fitted at factory; the

latter in the field. Here, installation of the latter

is explained.

Table 5-1 Contents of GPS board

assembly OP16-16-2

*1) Both are equivalent

*2) For GN-74 NNCC-N-E

*3) For GN-7707

1. Unfasten twelve screws to remove top and

bottom covers on the communication unit.

2. Fix the GPS pcb assy. to the bottom of the

unit with M3x6 screws.

3. Fix the cable assy. 51065-0700-PHR-8-L50

between J2 of the GPS pcb assy. and J8 of

the CPU pcb as follows.

J9

J8

J1 J2

J2

J1

J3J4 J5J6J7

Cable

assembly

51065-

0700-PHR

-8-L50

CPU pcb

Cable

assembly

S.FL2-2LPO.

7DWHA (400)

NOTE 1

GPS pcb Front side

Rear side Mini clamp

Figure 5-1 Communication unit, bottom view

(bottom cover removed)

4. Fix the cable assy. S.FL2-2LP0.7DWHA

(400) between J1 of the GPS pcb and J4 of

the RFCONV pcb and secure it with three

mini-clamps. Refer to Figures 5-1 and 5-2.

J5 J2

J4

NOTE1

RFCONV

pcb

Front side

Figure 5-2 Communication unit, top view

(top cover removed)

NOTE1: Insert connectors vertically.

Cable assembly

emaNepyT.oNedoCytQ

1

bcpSPG

.yssa -CCNN47-NG

E-N1* 028-244-400 1

1*7077-NG804-141-000

2

elbaC

.yssa

-D7.0PL2-2LF.S

)004(AHW

643-041-0001

3

elbaC

.yssa -0070-56015

05L-8-RHP2* 606-631-000 1

3*6930S61154-241-000

4wercS6x3M304-188-0002

12

6. CHANGING POWER SPECIFICATION

When the ship's mains is 100/110/200/220

VAC, use AC/DC Power Supply Unit PR-300

(option) and change both tap connections on

its transformer and fuse according to ship's

mains.

110

100

100V

10% 0

110

100

0

NC

100

0

FAN

100VAC SHIP'S MAINS

110

100

110V

10% 0

110

100

0

NC

100

0

FAN

110VAC SHIP'S MAINS

110

100

200V

10% 0

110

100

0

NC

100

0

FAN

200VAC SHIP'S MAINS

110

100

220V

10% 0

110

100

0

NC

100

0

FAN

220VAC SHIP'S MAINS

Figure 6-1 Tap connections in the PR-300

Table 6-1 Input voltage and fuse

tupnIesuF

CAV011/001A01

CAV022/002A5

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Furuno FELCOM 12 Installation guide

Furuno FELCOM 12 Installation guide

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