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  3. TempZone™ Solder Method Repair

WarmlyYours TempZone™ Solder Method Repair Operating instructions

  • Hello! I've reviewed the instructions for the TempZone Solder Method Wire Repair guide and it provides a step-by-step process for repairing damaged wires using solder. The document includes information on the necessary tools and materials, as well as how to properly prep and solder the wire connections, and insulate them with heat shrink tubing. I'm ready to answer any questions you have about this repair job.
  • What materials are needed for the repair?
    What is the first step in the repair process?
    What should be used to shrink the heat shrink tube?
    What is the recommended length for stripping outer insulation?
Damaged Area
Cut
Teflon Insulation
Inner Core
Braided Ground Sheath
1/2”
Cut
You will need:
Solder
Tools
2 x 1/4” heat shrink tubing
Fastenal P/N 0714595
Utility Knife Hot Air Pistol
Step 1 - Determine where the damage is and make a
clean cut through the wire.
Step 2 - Place a heat shrink tube over one side of the wire
and the other tube over the other wire.
S
tep 3 - Strip 1” of the outer insulation from both cables.
Step 4 - Separate the braided sheath wire from the
inner layer of insulation.
Step 5 - Shorten inner conductor wire to 1/2”.
Step 6 - Push the inner conductor wires into each other
and apply enough solder to secure them.
Step 8 - Overlap both braided sheath wires and
solder them together.
Step 7 - Slide the heat shrink tube over the connections and shrink
it with a hot air pistol. Do not use a naked flame.
Step 9 - Slide the heat shrink tube over all the connections and
shrink it with a hot air pistol. Do not use a naked flame.
a
a
b
b
BRAIDED GROUND SHIELD
TEFLON INSULATION
TEFLON INSULATION
STRANDED CONDUCTOR CORE
Wire Construction
Instructions for TempZone™ Solder Method
Wire Repair
24/7 Installation Support • Lifetime Technical Assistance • Free Design Service • www.WarmlyYours.com • (800) 875-5285
30084-B 5/10
Soldering Iron
IT IS EXTREMELY IMPORTANT THAT NO INNER CONDUCTOR
WIRES ARE EXPOSED OUTSIDE OF HEAT SHRINK TUBE
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