Eurotherm Drives 584S/620 Addendum

Type
Addendum

This manual is also suitable for

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All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not
employed by a Eurotherm group company without written permission from Eurotherm Drives Ltd.
Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to make amendments or correct
omissions. Eurotherm Drives cannot accept responsibility for damage, injury, or expenses resulting therefrom.
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Eurotherm Drives warrants the goods against defects in design, materials and workmanship for the period of 12
months from the date of delivery on the terms detailed in Eurotherm Drives Standard Conditions of Sale IA058393C.
Eurotherm Drives reserves the right to change the content and product specification without notice.
COPYRIGHT in this document is reserved to Eurotherm Drives Ltd.
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This manual is to be made available to all persons who are required to configure, install or service the equipment described
herein or any other associated operation.
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41# IMPORTANT: 3% line impedance MUST be provided for each module, and is assumed in the quoted input
current values. Failure to do so will severely curtail DC link capacitor lifetime and could result in damage to the
input bridge
51# Input current quoted is for 380V supply at the stated motor power. Motor efficiency of 93% is assumed.
61# Short circuit protection Semiconductor Fuses should be installed in the 3-phase supply to the drive module to
protect the input bridge. Circuit breakers or HRC fuses will not protect the input bridge.
71# Suitable for earth referenced (TN) and non earth referenced (IT) supplies.
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The type 8, 9 and 10 brake units have the following specification -
Maximum braking power: 150%
Operating voltage: 750 - 820 V dc
Maximum duty cycle: 30%
Maximum on time: 20 Seconds
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The type 8 and 9 inverters have an integral main cooling fan. The type 10 inverter has a separate main cooling
fan which must be fitted to the bottom panel of the enclosure as shown in drawing HG463009G001 (Chapter 5)
with the 4 off M6 nuts provided. Refer to drawing HG463151D002 (Chapter 9) for fan wiring details (type 10
only).
The type 8, 9 and 10 each require an external single phase supply and fuse protection (motor start type) for the
main cooling fan.
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The type 8, 9 and 10 inverters require the use of an AC line choke. In the event of a system comprising a number
of type 8, 9 and 10 modules connected to a common supply, a separate AC line choke is required in the supply to
each module.
The AC line choke impedance required is nominally 3% of the inverter rating for the highest power build of each
frame size. Eurotherm Drives can supply the following line chokes:
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The choke should not saturate at the peak instantaneous current level specified. This value accommodates the
150% overload condition.
For complete details refer to the following Eurotherm Drives drawings included in Appendix A:-
HL463115C Rating Specification for HPAC AC Line Choke
CO389936D201/2/3 584S Type 8,9 and 10 Choke Outline Drawing
Where an inverter is individually supplied from a dedicated transformer with the required impedance, the AC line
choke is not required. When an EMC filter is used the line choke must go between the filter and inverter.
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The Model 584S/620 Type 8, 9 and 10 Series provide Class 10 Motor Overload Protection. The maximum
internal overload protection level (current limit) is 150% for 60 seconds for Model 584S/620 Series (Industrial
Ratings) and 110% for 10 seconds for Model 584S Series (HVAC Ratings).
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The Motor Overload Protection provided is programmable. Refer to 584S Series Product Manual HA389756
Chapter 4 under Current Limits for user adjustment information describing “Motor I Limit” (Motor Current
Limit) and “Op Current Cal” (Operation Current Calibration) parameters.
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The Motor Overload Protection provided is programmable. Refer to 620 Series Product Manual HA463584
Chapter 5 describing “Alarms” for user adjustment information.
Note: It is important that the Stall Inhibit parameter is set to “FALSE” in order to provide inherent Solid State
Motor Overload Protection. Should the Stall Inhibit parameter be set to “TRUE”, an external motor overload
protective device must be provided by the installer.
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The motor Base Frequency rating is 480 Hz maximum.
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The International Grounding Symbol (IEC Publication 417, Symbol 5019) is used to designate the field
grounding terminals. Refer to Chapter 1 “Terminal Descriptions”.
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For correct field wiring connections that are to be made to each terminal, refer to Chapter 1 “Terminal
Descriptions”.
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Use 75
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C minimum Copper Conductors only.
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For the correct value of tightening torque, refer to Chapter 2 “Mechanical Details”.
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The tightening torque for the auxiliary terminals is 7.0 lbf-in. (0.78 Nm) maximum.
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The auxiliary terminals accept a maximum conductor size of No. 10AWG (5.3mm
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These devices are provided with Solid-State Short-Circuit (output) Protection. Branch circuit fusing
requirements must be in accordance with the latest edition of the National Electrical Code NEC/NFPA-70.
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Suitable for use on a circuit capable of delivering not more than 100000 RMS Symmetrical Amperes, 460V
maximum.
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The fuses provided on Switch-Mode Power Supply Printed Wiring Board (see Chapter 9) must be replaced with
those manufactured by Bussmann, Type HVR, or equivalent, rated 2A, 1000V dc. Refer to Figure 9.2 in
Chapter 9.
The fuses provided on Line Suppression Printed Wiring Board (AH389192) must be replaced with those
manufactured by Bussman, Type KTK-10, or equivalent, rated 10A, 600V. Refer to Figure 9.3, Chapter 9.
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All 584S and 620 units are fully identified using an eleven block alphanumeric code. This code details the drive
calibration and settings on despatch from the factory. The product code appears as the "Model No." on the rating
label at the side of the unit. Details of each block of the product code can be found in the relevant product
manual. The product code blocks detailed apply to the type 8, 9 and 10 with the following exceptions:
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This manual was downloaded on www.sdsdrives.com
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In addition to the diagnostics provided by the opstation, eight fault LEDs situated on the power control board
provide an indication of the cause of a fault trip. The fault LEDs are visible when the bottom terminal cover is
removed - refer to Figure 1.1. Table 4.1 below indicates the function of the LEDs.
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The suggested course of action in response to the diagnostic LED alarms is summarized in table 4.2:
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06#SKDVH#,*%7#RYHU0WHPSHUDWXUH &KHFN#WKDW#FRROLQJ#SDWK#LV#IUHH#IURP#REVWUXFWLRQ1
'%#XQLW#,*%7#RYHU0WHPSHUDWXUH &OHDQ#RU#UHSODFH#FXELFOH#LQOHW#DLU#ILOWHUV1
/4#WKHUPRVWDW#RYHU0WHPSHUDWXUH 0D[LPXP#LQSXW#EULGJH#WHPSHUDWXUH#H[FHHGHG1
/5#WKHUPRVWDW#RYHU0WHPSHUDWXUH &KHFN#WKDW#PRWRU#ORDG#LV#ZLWKLQ#GULYH#UDWLQJ1
/6#WKHUPRVWDW#RYHU0WHPSHUDWXUH &KHFN#YDOXH#RI#$&#OLQH#FKRNH1
$&#VXSSO\#IDLO 2QH#RU#PRUH#VXSSO\#SKDVHV#PLVVLQJ#0#FKHFN#VXSSO\#ZLULQJ1
2XWSXW#FXUUHQW#LPEDODQFH &KHFN#ZLULQJ#WR#PRWRU#DQG#PRWRU#LWVHOI#IRU#HDUWK#IDXOWV1
&$/#ERDUG#QRW#ILWWHG ,QWHUQDO#IDXOW#0#FRQVXOW#VXSSOLHU
,QWHUQDO#VXSSO\#IDLO ,QWHUQDO#IDXOW#0#FRQVXOW#VXSSOLHU
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The size 8, 9 and 10 of the 584S and 620 Series utilize very large airflows and have been designed with specific
airflow patterns within a cabinet. Generally it is intended that the bulk of the air comes into the cabinet at the top,
flows down (some going through the drive to maintain internal temperatures), into the main cooling fan, through
the drive, the brake/exhaust duct (supplied), and finally out the top of the cabinet through vent assembly
(supplied). This flow pattern insures that the top of the cabinet is effectively evacuated and the inside of the drive
is cooled by fresh air. The brake/exhaust duct allows for field installation of a braking module and it gives
clearance for inlet air to come from the front of the cabinet into the top of the drive and down; it is strongly
recommended that this is fitted with the drive whether a brake is fitted or not. It is also important that the top vent
be properly fitted to assure that the exhaust air is not recirculated (see figure 5.1). See HG463009G001, 2 and 3
for typical cubicle layout information.
It is recommended that these drives be separated from other equipment in a large multifunction cabinet so that the
airflow is better controlled. i.e. air heated by other items should not affect the inlet temperature to the drive’s
main fan.
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Care should be taken in placing the cabinet so that there is sufficient space in front of the cabinet to keep the
exhaust air and inlet air separated. If there is not sufficient space, redirection of the exhaust air is required. These
drives dissipate substantial heat (see Chapter 2, Table 2.1 for Approx. loss) and therefore sufficient volume for
exhaust venting is required to keep the drive from raising the operating temperature beyond that specified in the
Environmental Specification.
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The drives are supplied with 4 lifting eye bolts fitted to the 4 PE/grounding locations on the sides of the drive for
handling via hoist. The size 8 and 9 may also be set on end for installation by forklift. The size 10 may be placed
on forklift blades with care to avoid the fan mounting studs and fan power terminals on the bottom (with the fan
removed - the fan is shipped separately from the drive).
Under no circumstances should the drive be lifted via the power terminals.
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8#0#5 8;762953
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Size 10 Typical Cubicle Installation Outline Drawing (HG 463009 G 001)
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Size 9 Typical Cubicle Installation Outline Drawing (HG 463009 G 002)
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Size 8 Typical Cubicle Installation Outline Drawing (HG 463009 G 003)
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Eurotherm Drives 584S/620 Addendum

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