Control vario control unit
Manual for installation and operation
GB
2 Manual for installation and operation, Control vario control unit GB (#96935)
2. Table of contents
Caution!
Danger of personal injury!
The following safety advice must be
observed at all times so as to avoid
personal injury!
Attention!
Danger of material damage!
The following safety advice must be
observed at all times so as to avoid
material damage!
Advice / Tip
Check
Reference
i
Advice
1. Meaning of symbols . . . . . . . . . .2
2. Table of contents . . . . . . . . . . . .2
3. General safety advice . . . . . . . . .3
4. Product overview . . . . . . . . . . . .4
4.1 Supply package . . . . . . . . . . . .4
4.2 Dimensions . . . . . . . . . . . . . . .4
5. Installation . . . . . . . . . . . . . . . . .5
5.1 Control connections for . . . . . .
operating control . . . . . . . . . . .5
5.2 Mounting the Control vario
control unit . . . . . . . . . . . . . . .9
6. Initial operation . . . . . . . . . . . . .9
6.1 Cabling of the operator system
and the Control vario control . .9
6.2 Overview of the Control vario
control unit . . . . . . . . . . . . . .11
1. Meaning of symbols
Manual for installation and operation, Control vario control unit GB (#96935) 3
3. General safety advice
Target group
This product may only be installed, connected and
put into operation by qualified and trained
professionals!
Qualified and trained specialist personnel are
persons
- who have knowledge of the general and special
safety regulations
- who have knowledge of the relevant electro-
technical regulations,
- with training in the use and maintenance of
suitable safety equipment,
- who are sufficiently trained and supervised by
qualified electricians,
- who are able to recognise the particular hazards
involved when working with electricity,
- with knowledge regarding applications of
the EN 12635 standard (installation and usage
requirements).
Warranty
For an operations and safety warranty, the advice
in this instruction manual has to be observed.
Disregarding these warnings may lead to personal
injury or material damage. If this advice is
disregarded, the manufacturer will not be liable
for damages that might occur.
To avoid installation errors and damage to the
device, it is imperative that the installation
instructions are followed. The product may only
be operated after reading these installation and
operating instructions.
The installation and operating instructions are to
be given to the door system user, who must keep
them safe. They contain important advice for
operation, checks and maintenance.
This item is produced according to the directives
and standards mentioned in the Manufacturer's
Declaration and in the Declaration of Conformity.
The product has left the factory in perfect
condition with regard to safety.
Please read carefully!
Power-operated windows, doors and gates must
be checked by an expert (and this must be
documented) before they are put into operation
and thereafter as required, but at least once a
year.
Correct use
The control unit is an extension for operators.
Beside the advice in these instructions, please
observe the general safety and accident
prevention regulations! Our sales and supply
terms and conditions are effective.
Installation tips
• Ensure that the devices to be connected
(doors etc.) are in a mechanically faultless state.
• Before commencing cabling works it is very
important to disconnect the system from the
electricity supply.
Ensure that the electricity supply remains
disconnected throughout the cabling works.
• Adhere to the local protection regulations.
• Lay the electricity supply cables and control
cables; these MUST be laid separately.
The operating voltage is 24 V.
Information on cleaning the operator system
Never use water jets, high pressure cleaners, acids
or bases for cleaning.
4 Manual for installation and operation, Control vario control unit GB (#96935)
Supply package
1 Control vario control unit
2 Wood screw 4 x 35 (4x)
3 Wall plug (4x)
4 Plastic screw 4 x 10 (4x)
5 Key (2x)
6 Foot for control unit housing (4x)
7 Operating handle
8 Shorting plug
1
2
4
6
7
8
3
5
Screw connection set
Control vario control unit (small)
4.1 / 3
2
4
0
146.
7
7
9 M16 screw fixing
for 4-pole flat cable
10 M20 screw fixing
for 6-pole flat cable
11 M16 screw fixing
for 4 - 6 mm round cable
12 M20 screw fixing
for 6 - 9 mm round cable
9
!¯
!”
!1
4.2 Dimensions
4. Product overview
4.1 Supply package
Control vario control unit (large)
4.1 / 4
240
297
77
4.1 / 1
4.1 / 2
Manual for installation and operation, Control vario control unit GB (#96935) 5
Control connections for control unit
(if installed)
L
abel
T
ype / function
i
A DIP switch programming
Operator
manual
F1 Fuse 6,3 A –
XB01
Two-wire photocell /
external photocell and
impulse button
5.1 / 2,
5.1 / 3
XB50
Supply of external control
elements, 24 V DC,
max. 100 mA
5.1 / 6
XB72 Has no function –
XH14 Wiping impulse connection 5.1 / 6
XH89
Signal light connection NO
supplied with 230 V
5.1 / 6
XN81
Plug for mains connection
1N~230 V
5.1 / 6
XN85A
Mains connection protected
for routing to motor
5.1 / 6
XN85B
Mains connection protected
for routing to EWM
modules
5.1 / 6
XP15
Strip, 6-pole / control -
safety circuit
5.1 / 4
XW40A MS-BUS motor –
XW40B MS-BUS extension module –
XW40C MS-BUS display –
Caution!
Danger of electric shock:
Before cabling works commence, a
check must be carried out to ensure
that the cables are at zero voltage.
Measures must be taken to ensure
that the cables remain dead for the
duration of the works (e.g. prevent
the power supply from being
switched back on.
XH14
A
F1
XB72
XW40B
XW40C
XB01 XB50 XP15 XN81XN85A XN85B
XW40A
XH89
Advice:
All operating and safety modules
that are connected are automatically
programmed when the mains
voltage is switched on.
This procedure takes approx. 30
seconds.
If a module is replaced, a BUS reset
must be carried out.
5.1 Control connections for
operating control
5. Installation
5.1 / 1
6 Manual for installation and operation, Control vario control unit GB (#96935)
-XB01
7170
2 1 1
TX
2
RX
-W1
2
1
-W2
2
1
12
-W1
-W2
- AP27
1
23
- Sb1
M08E004
Label Type / function
1 GND 0V
2 Impulse
3 24 V
70 GND CLOSE connection
71 Connection of photocell CLOSE
AP27 Photocell transmitter TX, receiver RX
RX Photocell receiver RX
TX Photocell transmitter TX
Sb1 Impulse button
XB01 Connecting terminal for control element
-X1
+
-
70 71
-
XB01
7170
1
23
-S1
1
2
11
M09E045
Label Type / function
XB01 Connecting terminal for control element
1 (XB01) GND 0V
2 (XB01) Impulse
3 (XB01) + 24 V DC
70 (XB01) GND connection
71 (XB01) Connection of photocell CLOSE
X1 External receiver
70 (X1) Connection of potential-free NC contact
71 (X1) Connection of potential-free NC contact
+ (X1) + 24 V DC
- (X1) GND
S1 Potential-free NC contact of photocell
Advice:
After connecting a photocell
to XB01, a bus reset must be carried
out.
Connection of XB01 (external photocell)
5. Installation
Connection of XB01 (two-wire photocell)
5.1 / 2 5.1 / 3
Manual for installation and operation, Control vario control unit GB (#96935) 7
-
XP15
P1 b c d e f
-XP01
-W1
W
H
BN GN BK
-AP01
YE
-S1
-R1
1 2 3 4 5 6
-BP49
M09E042
Label Type / function
AP01 Connection unit for one side
R1 Resistor 8K2
XP01 Terminal strip, 6-pole
BP49 Contact edge CLOSED
S1 Slack rope switch
XP15 Strip 6-pole / control - safety circuit
BN Coiled cable, brown
BK Coiled cable, black
GN Coiled cable, green
WH Coiled cable, white
YE Coiled cable, yellow
Connection of contact edge and 8.2 kOhm
closed circuit
Connection of OPTO 300
Label Type / function
AC01 Connection unit for one side
AC02 Extension for second side of door
AP505 Optosensor transmitter (TX)
AP509 Optosensor receiver (RX)
X1 Shorting plug
XP10 Connection of safety device
XP15 Connection of coiled cable
XP40A Connection of wicket door contact
XP41 Connection of slack rope switch
XP41A Connection of slack rope switch
XP41B Connection of further closed circuit
XP505
Connection cable to housing
Extension unit or optosensor
transmitter (TX)
XP509 Optosensor receiver (RX)
5. Installation
5.1 / 4
-
XP10
P1 b c d e f
- XP15
-
W1
1
2 3 5
P1
b
c e
TX
RX
-
AP509
- AC01
- AC02
-
XP41
-X1
1 2
- XP41A
1 2
- XP41B
1 2
- XP505
- XP509
- XP40A
- XP509
-
XP505
- AP505
M07E028
5.1 / 5
8 Manual for installation and operation, Control vario control unit GB (#96935)
-XH14
L1
N
H1 42
-KH42
A2 A1
-XH89
H9 94
-
HH
9
4
M10E022
Label Type / function
XB50
Supply of external control elements,
24 V DC, max. 100 mA
F0 Max. 16 A
HH94 Signal light
KH42 Time relay 3-minute light
X0
Plug for mains connection
1N~50…60 Hz 230 V
XH14 Wiping impulse connection
XH89
Connection of signal light NO supplied
with low voltage
XN81 Plug for mains connection 1N~230 V
XN85A
Mains connection protected for routing
to motor
XN85B
Mains connection protected for routing
to EWM modules
L1 (XH14) On-site supply voltage
N (XH14) On-site supply voltage
MS BUS vario connections for underground
car park control
5. Installation
5.1 / 6
-XN81
-X0
L
N
N
-W1
L
-F0
L N
PE
PE
PE
M10E022
5.1 / 7
-XN85A
N L
-XN85B
N L
N
L
N
L
M10E022
5.1 / 8
-XB50
+24V DC
GND
- +
M10E022
5.1 / 9
Connection of signalling device
Programmable relay output
Connection of mains cable
Mains connection protected for routing to
Connection of supply for external control
elements
Manual for installation and operation, Control vario control unit GB (#96935) 9
Attention!
- To avoid damage, it is essential that
the following points be observed:
- The local protection regulations
are to be complied with at all
time.
- -
The mains cables and control
cables MUST be laid separately.
- To maintain the specified protection
category of the operating system,
the cables must be fitted with the
correct gaskets.
Caution!
Danger of electric shock:
Before cabling works commence, a
check must be carried out to ensure
that the cables are at zero voltage.
Measures must be taken to ensure
that the cables remain dead for the
duration of the works (e.g. prevent
the power supply from being
switched back on.
6.1 Cabling of the operator system
and the Control vario control
6. Initial operation
• Mount the Control vario control unit on the
same side as the motor unit.
• Using a step drill, open up the corresponding
cable inlet.
• Close the inlet using the corresponding screw
fitting.
Creating further cable inlets
It is only necessary to create further cable inlets
if additional systems are to be connected to the
control unit.
5.2 Mounting the
Control vario control unit
5. Installation
5.2 / 1
5.2 / 2
10 Manual for installation and operation, Control vario control unit GB (#96935)
Advice:
The screws need not be removed in
order to open the housing cover.
• Close the housing cover.
• Swivel all four screws into place above the
housing cover.
• Screw the housing cover tight.
Attention!
-
To avoid damage to the cabling,
care must be taken not to trap the
cables when closing the cover
.
- T
o maintain the specified protection
category of the operator system
,
-
the inlet openings must be fitted
with suitable cable gaskets
,
- -
the cables must lie correctly in the
inlets
,
- -
the plug-in cable inlets must be
correctly connected to the control
unit
.
6. Initial operation
6.1 / 2
• Loosen all 4 screws on the housing cover.
• Swivel all four screws away from the cover.
• Open the housing cover out to one side.
6.1 / 1
Manual for installation and operation, Control vario control unit GB (#96935) 11
6. Initial operation
Operating elements
Label Type / function
i
A Carousel display
Operator
manual
B
OPEN button (+)
(e.g. to drive the door to the
OPEN position or to increase
parameters in the
programming mode)
-
C
CLOSE button (-)
(e.g. to drive the door to the
CLOSED position or to
decrease parameters in the
programming mode)
-
D
STOP button (P)
(e.g. to switch to
programming mode or to save
parameters)
-
E
Intermediate OPEN button
(e.g. to drive the door to the
intermediate OPEN position, or
to close the door from the
intermediate OPEN position)
-
F
Key switch
0 = Locked
I = Control vario control
unit ready for
operation
II = Keypad on cover
disabled
-
2
1
3
4
5
6
7
8
2
1
B
A
D
E
F
C
6.2 Overview of the
Control vario control unit
Reference:
The programming procedure is
described in the operator system
instruction manual.
i
6.2 / 1
English Original instructions, Copyright.
No part of this manual may be reproduced without our prior consent.
Subject to changes which are in the interest of technical improvements.
Valid from: 11.2010
#96935
1 - GB 360328 - M - 0.5 - 1010
96935
/
