You must read these instructions carefully before you start to assemble this pavillion.Please ensure that you find all parts
9820402-2
9820402-1
Aluminum Pavilion
Instruction manual
IMPORTANT
in the carton box in the correct type and quantity as mentioned in the list illustrated in every page accordingly.
Please carry out the steps in the order set out in these instructions.
Keep these instructions in a safe place for future reference.
size/cm:397Lx297Wx196/252H
size/inch:156Lx117Wx77/99H
polycarbonate panels.
Do not tighten the steps in the Aluminum Pavilion until completing on the assembly of the
This is a multi-part assembly, Allow at least 4 hours for assembly.
clear panels.
TOOLS & EQUIPMENT REQUIRED
Protective Equipment:
1.Helmet
2.Glove
3.Long Sleeve Cotton Overalls
4.Emergency Medicine Cabinet
5.Eye Shield
-2-
Installation Tool:
5.Electric screwdriver+5mm Hexagon
2.Spanner 10mm/(25/64) (Ratchet Wrench is better)
1.Triangle Stairs≈
9.Percussion bit(10mm)9.Percussion bit(10mm)(25/64)
3.Spanner 14mm/(35/64) (Install the expansion screw)
4.Hexagon wrench 5mm(13/64)inch
wrench (suggest)
6.Wooden Mallet
7.Marking Pen
10.Knife
11.Phillips screwdriver
4.9 Feet Height
(13/64)inch
2.Angle Square
3.Level Meter
(16.4Feet)
1.Tape Measure
Measurement Tools:
Hot items such as recently used grills, blowtorches etc.must not be stored in the Wall shed.
Keep children away from the assembly area.
!
SAFETY ADVICE
We strongly recommend the use of work gloves during assembly.
Do not attempt to assemble the Aluminum Pavilion in windy or wet conditions,
Do not touch overhead power cables with the aluminum profiles.
Always wear shoes and safety goggles when working with extruded aluminum.
The Aluminum Pavilion must be positioned and fixed on a flat level surface.
Do not lean against or push the Aluminum Pavilion during construction.
Do not position your Aluminum Pavilion in an area exposed to excessive wind.
Do not attempt to assemble this Aluminum Pavilion if you are tired ,have taken drugs or
alcohol or if you are prone to dizzy spells.
If using a step ladder or power tools ensure that you follow the manufactures safety advice.
Ensure there are no hidden pipes or cables in the ground before inserting the pegs.
Dispose of all plastic bags safely and keep them out of reach of children.
Note that the door is hinged on the right hand side and therefore opens to the right space needed.
GENERAL ADVICE
Selecting a site-choose a sunny level position away from overhanging trees.
If you are fixing your Aluminum Pavilion directly to a solid concrete foundation use the
pre drilled holes in the metal base supplied.
The component parts should be checked and laid out close at hand.
Keep all small parts(screws etc)in a bowl so they do not get lost.
Keep roof clear of snow and leaves.
with cold clean water.
Aluminum Pavilion needs cleaning, use a mild detergent solution and rinse
CARE & MAINTENANCE
When your
Do NOT use acetone, abrasive cleaners or other special detergents to clean the
clear panels.
9820402-2
9820402-1
PRODUCT SIZE
-3-
256cm / 100.8inch
397cm / 156inch
297cm / 117inch
196cm / 77inch
200cm / 78.7inch
252cm / 99.2inch
356cm / 140inch
Make sure to install at the right location
be caused from screws facing into month.
screws that might hurt your eyes, and avoid suffocation that may
5.Avoid looking up while working high up and avoid dropping
4. Wear long sleeve cotton overalls,gloves and helmet during
of them and pay high attention to electric safety.
7.If injuries occur, please take immediate action to
OTHER CAUTIONS
!
OTHER CAUTIONS
1. 4-5 people required, one is for measuring & taking marks to
ensure the installation dimension ,the second person is
responsible for the installation and the last one do as assistant
and assure the safety.
2. High-power electric tools are required, ensure the normal work
3. Be careful when using the kind of blunt tools, like hammer.
installation and wear safety glasses when using power tools .
6. No climbing, No standing on the tent to avoid falling down.
locate and use a first-aid kit. In case of emergency,
please go to the nearest emergency room.
/ 98"
/ 59"
/ 139.7"
/ 100"
/ 29.4"
/ 27.8"
/ 19.5"
/ 76.7"
/ 31.6"
/ 144"
PARTS LIST
SKELETON
SCREW
B1 1
B2 1
B5 4
B6 4
1497mm
B9 2
B10 16
B11 4
B12 4
SUMMARY STATEMENT FOR POLYCARBONATE PANEL
OTHER
P1L
P1R
P3L
P3R
x4
x4
x4
x4
F1 64
F2 79
F3 12
F4 12
F5 40
B15 12
S6 128
S8 12
比例 25.400
比例
25.400
比例 25.400
比例
25.400
比例 25.400
比例
25.400
比例 25.400
比例
25.400
B13 8
P2
P2
P2
P2
1 4
2 2
3660mm
3 2
1423mm
5 8
804mm
8L 4
8R 4
804mm
1950mm
6 4
11 8
706mm
748mm
9 8
495mm
10 8
12 2
2548mm
13 2
3548mm
CONNECT
B8 8
2497mm
B7 2
S9 58
M6(15/64)
M6(15/64)
M8(5/16)
T4.8(3/16)
T5(13/64)
/ 76.7"
1950mm
/ 104.7"
2660mm
/ 56"
/ 31.6"
Schematic diagram of connections
Schematic diagram of frames
-5-
B9
B9
6
8L
8R
10
10
B11
B5
B8
B8
1
2
2
B2
B1
B3
B9
B9
B9
B9
6
6
6
6
5
5
5
5
B8
B8
2
2
12
12
B6
6
B13
1
B12
B15
1
1
1
1
1
2
2
3
3
5
5
5
5
5
5
5
5
8L
8L
8L
8L
8R
8R
8R
8R
6
6
6
6
7
7
7
7
7
7
7
7
9
9
9
9
9
9
9
9
10
10
10
10
10
10
10
10
11
11
11
11
11
11
11
11
12
12
13
13
B1
B2
B5
B5
B5
B5
B6
B6
B6
B6
B7
B7
B8
B8
B8
B8
B8
B8
B8
B8
B9
B9
B10
B10
B10
B10
B10
B10
B10
B10
B10
B10
B10
B10
B10
B10
B10
B10
B11
B11
B11
B11
B12
B12
B12
B12
"hexagonal screw" installation
Place the "hexagonal screw"into the groove,turn clockwise
until it stops turning.
Adjust the "hexagonal screw"by hand and twist so threads fix
it in place.
Place other parts on "screw"and assemble nut .
SUMMARY STATEMENT FOR POLYCARBONATE PANEL
UV
-6-
Face the white film side of panels towards the sun as they are UV-protected.
-7-
x4
Ⅰ
x4
Ⅱ
F2 x28
1 x4
B5 x4
B12 x4
F2
F2
B5
1
F2
F2
Ⅲ
x4
x4
B12
F2
F2
F2
1
Ⅳ
12 x2
B13 x4
-8-
F5 x 8
S6 x56
2
12
F5
F5
F5
F5
B13
B13
x2
Ⅰ
x4
Ⅱ
S6 x14
S6 x14
12
12
B13
F5
12
F5
B13
2
Ⅰ
Ⅱ
F5x4
12
2
2 x2
Ⅲ
x2
2
Ⅲ
Ⅲ
Fabric Hook S6 and Hook Stopper B13 preinstallation
13 x2
B13 x4
-9-
F5 x 12
S6 x72
x2
Ⅰ
x4
Ⅱ
S6 x18
S6 x18
13
13
B13
F5
13
F5
B13
3
F5x6
13
3
3 x2
Ⅲ
x2
3
3
13
F5
F5
F5
F5
F5
F5
B13
B13
Ⅰ
Ⅲ
Ⅱ
No.3# Beam assembly
1.Tighten all screws
2.Fabric hook and hook stopper is preinstalled
here.It's much convenient for users to install
sunshade or mosquito nets afterwards.
B8 x8
F2 x32
x2
Ⅰ
B8
B8
3
3
1
1
B5
B5
B8
B8
3
3
x2
Ⅱ
F2
F2
B8
x4
Ⅰ
B8
F2
F2
3
3
x2
Ⅱ
1
1
B8
B8
Ⅲ
x2
Ⅲ
x2
x2
Ⅱ
Ⅲ
x2
B5
F2
F2
3
1
-10-
Connection among columns,
beams and studdles.
F2 x8
Ⅱ
x2
x2
Ⅰ
Ⅰ
Ⅰ
Ⅱ
Ⅱ
F2
F2
B5
B5
2
2
F2
F2
1
1
B8
B8
B8
B8
B8
B8
B5
B5
B5
B5
-11-
3
3
Make sure the columns are vertical
to the ground,and beams are horizotal.
F2 x8
F1 x8
B6 x4
1
B8
B8
B8
B8
B8
B8
F2
F2
F2
F2
x4
Ⅰ
B6
B6
B6
B6
x4
Ⅱ
2
3
1
B6
-12-
F1
F1
Tighten all screws by diagonals.
Connection Strap Installation
!
B1
F1 x12
F1
B1
-13-
F1
F1
F1
F1
F1
F1
F1
F1
F1
F1
F1
F1
Preparation: Reserve F1 Screws before installing the roof.
Do not tighten F1.
Skeleton Assembly.
5 x8
6 x4
F4 x12
6
B1
F4
F1
F1
6
F4
B1
F4 and F1 need tighten
!
x4
Ⅰ
x8
Ⅱ
F4
5
B1
-14-
9 x4
9
9
9
9
9
5
5
5
5
5
5
5
5
6
6
6
6
F1 x24
B9 x2
Ⅰ
x4
F1
6
F1
F1
5
B9
x8
5
B9
F1
761mm±3
!
5
B9
F1
B9
B9
6
6
B9
B9
x4
F1
F1 need tighten
!
-15-
B7 x2
6
6
6
6
5
5
5
5
5
5
5
5
B9
B9
B7
B7
B9
F1
F1
F1
!
x2
Ⅱ
Ⅲ
x2
F1
F1
F1
F1
F1
B7
Ⅳ
761mm 761mm
761mm761mm
Ⅴ
30inch
30inch
30inch
30inch
30inch±0.1
Roof stators installation
Do not tighten F1.
-16-
B2
F2 x3
F2
F2
F2
B2
B2
Roof cap installation
Tighten all screws.
Team Work Required (2 or 3 persons)
!
180°
-17-
Roof Installation
5±0.1inch
-18-
F1 x12
Ⅰ
x8
5
F1
x4
Ⅱ
F1
6
B6
126±3mm
5
B5
F1 need tighten
!
6
154±3mm
F1 need tighten
!
!
!
5
5
5
5
5
5
5
5
F1
F1
F1
F1
F1
F1
F1
F1
6
6
6
6
F1
F1
F1
F1
6.06±0.1inch
Make sure the measurements
below are in tolerances.
8L / 8R Studdles Installation
-19-
8L x4
8R x4
F1 x8
Ⅰ
x4
2
2
12
12
F1
F1
!
8L
12
2
2
12
8R
x4
Ⅱ
2
2
8L
8R
F1
F1
F1
B7
B9
Ⅲ
x4
F1 need tighten
!
8L
8R
6
B7
B9
8L
8L
8L
8L
8R
8R
8R
8R
B9
B9
B7
B7
Ⅰ
Ⅰ
Ⅰ
Ⅰ
Ⅰ
Ⅰ
Ⅰ
Ⅰ
Do not tighten F1.
!
-20-
P1L
P1R
x4
x4
P3R
x4
P3L
x4
P2
P2
PC Panels
Installation
Face the UV surface of the panels towards the sun
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