Advantech ACP-4001 User manual

i

ACP-4001

19" RACKMOUNT 4U HEIGHT

INDUSTRIAL CHASSIS with

DISPLAY

Users Manual

ACP-4001 User’s Manual ii

Copyright

This document is copyrighted, 2000, by Advantech Co., Ltd. All rights

are reserved. Advantech Co., Ltd. reserves the right to make improve-

ments to the products described in this manual at any time without notice.

No part of this manual may be reproduced, copied, translated or transmit-

ted in any form or by any means without the prior written permission of

Advantech Co., Ltd. Information provided in this manual is intended to

be accurate and reliable. However, Advantech Co., Ltd. assumes no

responsibility for its use, nor for any infringements upon the rights of

third parties which may result from its use.

All brand and product names mentioned herein are trademarks or regis-

tered trademarks of their respective holders.

Part No. 20024K1000 1st Edition

Printed in Taiwan August 2002

1

Contents

Chapter 1 General Information ........................................2

1.1 Introduction ....................................................................... 2

1.2 General Specifications....................................................... 3

1.3 Passive Backplane Options ............................................... 4

1.4 Power Supply Options....................................................... 4

1.5 System Regulation............................................................. 5

1.6 Dimensions........................................................................ 6

Figure 1.1:Dimensions.................................................... 6

1.7 Exploded Diagram............................................................. 7

Figure 1.2:Exploded Diagram......................................... 7

Chapter 2 System Setup...................................................10

2.1 System Installation .......................................................... 10

2.1.1 Attaching the handles.................................................... 10

2.1.2 Removing the top cover and backplane holder............. 10

Figure 2.1:Top Cover.................................................... 10

2.1.3 Chassis Front and Rear Sections................................... 10

Figure 2.2:Front View................................................... 11

Figure 2.3:Front Control............................................... 11

Figure 2.4:Rear View.................................................... 12

2.1.4 Drive Bay Installation.................................................. 12

Figure 2.5:Driver Bay ................................................... 12

2.2 2 Installation of ACP-4001 Serial Models ...................... 13

2.2.1 ACP-4001BP-00 ........................................................... 13

Figure 2.6:Bare Model.................................................. 13

2.2.2 ACP-4001BP-25Z/30Z/30R/31D ................................. 14

Figure 2.7:With P/S ...................................................... 14

2.2.3 ACP-4001P4-2ZC3/C4, ACP-4001P4-3ZC3/C4 ......... 14

Figure 2.8:Within PCA-6003H..................................... 14

2.2.4 ACP-4001P4-3RM3/M4............................................... 15

2.3 Keyboard ......................................................................... 15

Figure 2.9:Within PCA-6004H..................................... 15

Figure 2.10:Slim-type Keyboard .................................. 16

2.4 Backplane ........................................................................ 16

Figure 2.11:Backplane Connections............................. 16

2.5 Power Supply .................................................................. 17

Figure 2.12:Power Supply Bracket............................... 17

2.6 Cooling Fan ..................................................................... 17

Figure 2.13:Fan connector ............................................ 17

2.7 Installing CPU Cards....................................................... 18

Figure 2.14:Fan Connector Released............................ 18

ACP-4001 User’s Manual 2

Figure 2.15:Installation of PCA-6003H........................ 19

Figure 2.16:Installation of PCA-6004H........................ 19

Chapter 3 LCD Display Module & Accessory...............22

Figure 3.1:LCD Module ............................................... 22

3.1 Removing the LCD Display Module .............. 23

Figure 3.2:Move out LCD Module ............................... 23

Figure 3.3:Release cable and cover .............................. 23

3.2 LCD Display Module Layout .................... 24

Figure 3.4:Layout of LCD Module Rear ...................... 24

3.3 Specification ................................. 24

3.4 USB ................................................................................. 25

Figure 3.5:Front I/O Board ........................................... 25

3.5 Internal K/B and Mouse Board ....................................... 26

Figure 3.6:Internal K/B and Mouse Board ................... 26

3.6 External K/B and Mouse Board ...................................... 26

Figure 3.7:External K/B and Mouse Board .................. 26

Appendix A Backplane Layout...........................................28

Appendix B Safety Instructions .........................................38

B.1 Safety Instructions........................................................... 38

1 Chapter 1

CHAPTER

1

General Information

ACP-4001 User’s Manual 2

Chapter 1 General Information

1.1 Introduction

The ACP-4001 Rackmount IA Master series is a 4U height 14-slot rack-

mount IPC workstation with 6.4" LCD display and built-in slim keyboard

and Touch Pad drawer. It is designed as all-in-one and cost-effective

enhanced solution for traditional IPC users and new Industrial Automa-

tion Controller.

This ACP-4001 Rackmount IA Master unit includes a versatile 14-slot

passive-backplane and an optional power supply for different application

inquiries, 10 function and cursor keys for SI/VAR application program, 2

front USB ports for front accessible USB device and slim type 85 key

keyboard and touch pad drawer for easy maintenance or upgrade, and a

6.4" TFT LCD screen for information display like chart, trend, control

panel, programming or production data or field monitoring record; and

dual easy maintenance cooling fans provide abundant cooling to the

whole system. The optional SNMP-1000, a fully integrated Rackmount

IA Master, supports system fault detection. The web-enabled and web-

based alarm notification system monitors system status, including SBC

status, voltages, power supply, cooling fans and temperature through web

browser by minimizing system down time.

A wide range of standard computing peripherals from current ADVAN-

TECH IPC family can be integrated into the ACP-4001 to meet different

application development, mission-critical environment 24 hours a day,

7days a week.

3 Chapter 1

1.2 General Specifications

General

• Construction: Heavy duty steel chassis

• Drive bay: Shock-proof and front accessible 5.25" by three drivers

• Cooling system: Dual easy-to-replace 84 ~ 114 CFM cooling fans with

front-accessible air filters

• Controls: Power switch (on-off or momentary) and reset switch

behind lockable doors

• LED Indicator: Power LED for system power status

HDD LED for HDD activity

• Connectors: Front accessible USB and PS/2 keyboard, rear panel 9-pin

connector (9-pin connectors are not included in the M/B version)

• Paint Color: Pantone 4C 2X Black, textured

• Operating temperature: 0° ~ +40°C (32°F ~ 104°F)

• Storage temperature: -40° to +60°C(-40° to +140°F)

• Relative Humidity: 10 ~ 95%@40°C, non-condensing

• Vibration: (Operating) 5Hz ~ 500Hz, 1G rams

(Non-operating) 2G

• Shock (operating): 30 G with 11m Sec duration, 1/2 sine wave

• Acoustic Noise: Less than 52 dB sound pressure at +5° to +28°C (+41°

to +82°F)

• Altitude: 0 to 3048m (0 to 10,000 ft)

• Slide rails: General Device C-300 series supported

• Dimensions: 482(W) x 173(H) x 480(D) mm (19"x 6.8" x 18.9")

• Weight: 16-18kg (35.2 - 39.6lb)

• Safety: CE compliant, UL/cUL approved, FCC/CCC for integrated

system

ACP-4001 User’s Manual 4

1.3 Passive Backplane Options

• PCA-6113P4R: 8 ISA/ 4 PCI/ 1 CPU, single segment

• PCA-6114-B: 14 ISA, single segment

• PCA-6114P4-B or C: 9 ISA/ 4 PCI/ 1 CPU, single segment

• PCA-6114P7-D: 6 ISA/ 7 PCI/ 1 CPU, single segment

• PCA-6114P10-B: 3 ISA/ 10 PCI/ 1 CPU, single segment

• PCA-6114P12: 1 ISA/ 12 PCI/ 1 CPU, single segment

1.4 Power Supply Options

Model

name

Specification

Watt Input Output Mini-load Safety MTBF

PS-

250ATX-Z

(ATX,

PFC)

250W 115/

230Vac

(Select-

able)

+5V@ 27A

+3.3V@20A

+12V@13A

[email protected]

+5Vsb@2A

[email protected]

UL,cUL,C

SA,(UL60

950 3rd)

CE

EN61000-

3-2 Class

DTUV,CB

100,000

hours@25°

full load

PS-

300ATX-Z

(ATX,PFC)

300W 115/

230Vac

(Full-

range)

+5V@ 30A

+3.3V@24A

+12V@15A

[email protected]

+5Vsb@2A

+5V@1A

[email protected]+

[email protected]A

UL,cUL,C

SA,CE

EN61000-

3-2 Class

DTUV,No

rdic,CB

100,000

hours@25°

275W load

RPS-

300ATX-Z

(ATX PFC)

300W 110/

240Vac

(Full-

range)

+5V@ 25A

+3.3V@18A

+12V@16A

[email protected],

+5VSB@2A

+5V@3A

+3.3V@1A

+12V@2A

[email protected]

UL/TUV/

CB

150,000

hours@25°

full road

PS-310-

DC48 (AT)

310W -38VDC

~

-58VDC

+5V@ 25A

+12V@10A

-5V@ 1A

-12V@5A

+5V@2A UL/CSA/

CE

100,000

hours@25°

5 Chapter 1

1.5 System Regulation

Ordering Information

Model name With SBC With Power Sup-

ply

With Backplane Regulation

ACP-4001BP-00 None None None None

ACP-4001BP-

25Z

None With 250W ATX

PFC Power Sup-

ply

14-slot Back-

plane version-

Without

Backplane

UL/cUL/CE

ACP-4001BP-

30Z

None With 300W ATX

PFC Power Sup-

ply

14-slot Back-

plane version-

Without

Backplane

UL/cUL/CE

ACP-4001BP-

30R

None With 300W ATX

PFC Redundant

Power Supply

14-slot Back-

plane version-

Without

Backplane

UL/cUL/CE

ACP-4001BP-

31D

None With 310W AT

DC48V Power

Supply

14-slot Back-

plane version-

Without

Backplane

UL/cUL/CE

ACP-4001P4-

2ZC3

PCA-6003H With 250W ATX

PFC Power Sup-

ply

14-slot Back-

plane version-

With PCA-

6114P4-B or C

UL/cUL/CE/FCC

& CCC

ACP-4001P4-

2ZC4

PCA-6004H With 250W ATX

PFC Power Sup-

ply

14-slot Back-

plane version-

With PCA-

6114P4-B or C

UL/cUL/CE/FCC

& CCC

ACP-4001P4-

3ZC3

PCA-6003H With 300W ATX

PFC Power Sup-

ply

14-slot Back-

plane version-

With PCA-

6114P4-B or C

UL/cUL/CE/FCC

& CCC

ACP-4001P4-

3ZC4

PCA-6004H With 300W ATX

PFC Power Sup-

ply

14-slot Back-

plane version-

With PCA-

6114P4-B or C

UL/cUL/CE/FCC

& CCC

ACP-4001P4-

3RM3

PCA-6003H

& SNMP-

1000

With 300W ATX

PFC Redundant

Power Supply

14-slot Back-

plane version-

With PCA-

6114P4-B or C

UL/cUL/CE/FCC

ACP-4001P4-

3RM4

PCA-6004H

&SNMP-

1000

With 300W ATX

PFC Redundant

Power Supply

14-slot Back-

plane version-

With PCA-

6114P4-B or C

UL/cUL/CE/FCC

ACP-4001 User’s Manual 6

1.6 Dimensions

Figure 1.1: Dimensions

Unit: mm (inch)

Top ViewRear View Front View

Side View

7 Chapter 1

1.7 Exploded Diagram

Figure 1.2: Exploded Diagram

ACP-4001 User’s Manual 8

9 Chapter 2

CHAPTER

2

System Setup

ACP-4001 User’s Manual 10

Chapter 2 System Setup

2.1 System Installation

2.1.1 Attaching the handles.

The handles for the front panel are in the accessory box. To install the

handles, simply secure them to the front panel with the provided screws.

2.1.2 Removing the top cover and backplane holder

First, remove the chassis cover. The top cover is fixed to the chassis by

two thumbscrews.

1. Release two thumbscrews on the rear upper location of the chassis.

2. Lift the cover.

2.1.3 Chassis Front and Rear Sections

Face to the front view of ACP-4001, you will find a 6.4" TFT display

module; which LCD both sides are with five membrane control keys, on

the left side and there is a front door on the right side. Specially, a slim

type drawer with a 88-key keyboard is under the chassis. The front panel

switches and I/O interface behind the door are used for system reset,

power switch, USB port and brightness control. Face the rear of ACP-

WARNING: Before starting the installation process, be sure

to shut down all power from the chassis. Do this

by turning off the power switch, and unplugging

the power cord from the power outlet. When in

doubt, consult with an experienced technician.

Figure 2.1: Top Cover

11 Chapter 2

4001, there is an integrated PS/2 6-pin port, please connect with SBC K/B

and Mouse port. Please refer Figure 2-4.

System Reset: Press this switch to reinitialize the system. This is the

same as the hardware reset button.

Power On/Off Switch: Use this switch to turn on/off the system power.

Momentary Switch: Use this switch and by way of SBC CN21 to turn

on system power. Please use system shutdown to turn off system power

automatic or press momentary switch for a while to turn off system power

USB port: If you want to connect any USB interface device to the sys-

tem, you could use this.

(VR): To adjust the brightness of LCD display

KB/MB IN: Integrated PS/2 type 6-pin Keyboard and Mouse port.

Figure 2.2: Front View

Figure 2.3: Front Control

System Reset

Power Switch AT or ATX

Brightness Control

USB

ACP-4001 User’s Manual 12

2.1.4 Drive Bay Installation

The Standard Drive Bay of the ACP-7000 can hold a slim type CD-ROM,

5.25"(x2) and 3.5" (x1) devices Installation disk drives

a. Remove the top cover

b. Release two thumbscrews to draw out the backplane holder until

you have enough space to take out driver bay. See Figure 2.5

c. Undo the four screws of cushion.

d. Lift off the Standard Drive Bay. See Figure 2.6

e. Insert the drives into their proper locations in the drive bay and

secure them with the screws provided.

f. Connect the disk drive power and signal cables.

Figure 2.4: Rear View

Figure 2.5: Driver Bay

13 Chapter 2

2.2 2 Installation of ACP-4001 Serial Models

The ACP-4001 could be configured as following three basic models, such

as ACP-4001BP-00 bare model, ACP-4001BP-25Z/30Z/30R/31D with

power only, and full integrated as ACP-4001P4-XXC3/C4, ACP-

4001P4XXM3/M4.

2.2.1 ACP-4001BP-00

ACP-4001BP-00 is a bare model, which is without backplane and power

supply inside chassis. It has a power switch on the front panel. The on-off

switch is suitable for AT power supply such as 310W DC48V. Please plug

the power connector (P8/P9) with the backplane and four wires (Brown,

blue, black, white) with on-off switch to finish the power installation. The

momentary switch is suitable for ATX power supply such as 25Z/30Z/

30R, please plug a 20-pin ATX power connector with backplane first,

then use a orange-white wire (1700030500) to connect between CN#

(PSON_GND_5VSB) of the Backplane and "ATX feature connector"

(CN20) of the SBC. Finally, connect POWER SW wire with "PWR

SW"(CN21) on the SBC to finish the installation.

Figure 2.6: Bare Model

ACP-4001 User’s Manual 14

2.2.2 ACP-4001BP-25Z/30Z/30R/31D

Those models are without backplane but with power supply. You could

install suitable backplane, which are listed on backplane option table.

2.2.3 ACP-4001P4-2ZC3/C4, ACP-4001P4-3ZC3/C4

The full integrated ACP-4001P4-XXXX is within PCA-6114P4 back-

plane inside, and 2ZC3 is with 250W ATX PFC power supply and PCA-

6003H SBC inside chassis. 3ZC3 is with 300W ATX PFC power supply

and PCA-6003H SBC inside chassis. You could install the suitable add-

on card, CPU, DRAM and some peripherals.

2ZC4 is with 250W ATX PFC power supply and PCA-6004H SBC inside

chassis. 3ZC4 will be with 300W ATX PFC power supply and PCA-

6004H SBC inside chassis. You could install the suitable add-on card,

DRAM and some peripherals since PCA-6004H is built-in CPU already.

Figure 2.7: With P/S

Figure 2.8: Within PCA-6003H

15 Chapter 2

2.2.4 ACP-4001P4-3RM3/M4

In order to integrate SNMP-1000, which is an intelligent SNMP/HTTP

System Manager into ACP-4001 system, we support two fully integrated

models; one is ACP-4001P4-3RM3, which is with PCA-6114P4 back-

plane, 300W ATX PFC redundant power supply, PCA-6003H and

SNMP-1000-E2A1 module. The other is ACP-4001P4-3RM4, which is

with PCA-6114P4 backplane, 300W ATX PFC redundant power supply,

PCA-6004H and SNMP-1000-E2A1 module. Those systems could pro-

vide remote monitoring features by Web-based browser.

2.3 Keyboard

ACP-4001 is with a US version 88-key slim type keyboard, which is

located on the button of chassis. The slim type keyboard is integrated

with chassis together and with slid rail on its both sides. The keyboard

Figure 2.9: Within PCA-6004H

ACP-4001 User’s Manual 16

could be pulled out or pushed into chassis very friendly after press both

latches together. Refer the figure 2-10 to find out the location.

2.4 Backplane

Please refer figure 2-11 to find out suitable cable connection of backplane

Figure 2.10: Slim-type Keyboard

Figure 2.11: Backplane Connections

Slide Rail

Latch

Slide Rail

Latch

ATX 20-pin

CN2 Alarm PWR

Voltages output

CN1

PS-ON/GND/5VSV

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Advantech ACP-4001 User manual

Advantech ACP-4001 User manual

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