IM14219-R03
MOTORFLOW
D
Motorised Control Valve
Vanne Motorisée
Motorregelventil
Series - Série - Baureihe 610
GB
FR
DE
Installation manual
Manuel d'installation
Installationshandbuch
IM14219-2
English version
1. Introduction ......................................................................................................................................................... 3
2. Cable connection................................................................................................................................................. 3
3. Electrical connection ........................................................................................................................................... 3
4. LED indicators ..................................................................................................................................................... 4
5. Manual position adjustment................................................................................................................................. 4
6. Auto adapt ........................................................................................................................................................... 4
8. Cascaded control ................................................................................................................................................ 4
8. Frequency imput .................................................................................................................................................. 4
9. Technical characteristics ..................................................................................................................................... 5
10. Accessories ......................................................................................................................................................... 5
11. Dimensions and weight ....................................................................................................................................... 5
Version française ........................................................................................................................................... 6
Deutsche Version .................................................................................................................. 10
GB
FR
DE
CAUTION! Dangerous operating conditions may occur when using the programming interface on the valve as the valve may possibly
not react to the analog setpoint any more.
Provide for protection against uncontrolled movement of equipment when putting the valve into operation and before making any
modifications to the valve settings.
NOTICE
The information in this manual is subject to change without notice.
In no event shall ASCO NUMATICS be liable for technical or editorial errors or omissions. Neither is any liability assumed for accidental
or consequential damages arising out of or in connection with the supply or use of the information contained herein.
THIS MANUAL CONTAINS INFORMATION PROTECTED BY COPYRIGHT. NO PART OF THIS DOCUMENT MAY BE PHOTOCOPIED
OR REPRODUCED IN ANY FORM OR MANNER WHATSOEVER WITHOUT PRIOR WRITTEN PERMISSION FROM ASCO NUMATICS.
COPYRIGHT © 2016 - ASCO NUMATICS - All rights reserved.
ESD
This product complies with the essential requirements of the EMC Directive 2014/30/EU and its amendments. It is CE-approved.
A separate Declaration of Conformity is available on request.
Please provide ordering code and serial numbers of products concerned.
We herewith declare that the version of the product described in this installation manual is intended to be incorporated into or assembled with other
machinery and that it must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the
provisions of Council Directive 2006/42/EC.
Handling, assembly and putting into service and all settings and adjustments must be done by qualified, authorised personnel only.
This product contains electronic components sensitive to electrostatic
discharge. An electrostatic discharge generated by a person or object
coming in contact with the electrical components can damage or destroy
the product.
To avoid the risk of electrostatic discharge, please observe the handling
precautions and recommendations contained in standard EN 100015-1.
Do not connect or disconnect the device while it is energised.
CAUTION
OBSERVE PRECAUTIONS
FOR HANDLING
ELECTROSTATIC SENSITIVE
DEVICES
!
SUMMARY - SOMMAIRE - INHALT
IM14219-3
INSTALLATION
All leaflets are available on: www.asconumatics.eu
1. INTRODUCTION
The
MOTORFLOw
D
is a motorised control valve designed to control the flow of liquids.
A DC motor controls the opening width to regulate the flow. A potentiometer is integrated into the electrical actuator to
capture the position. A microcontroller enables digital control. Two buttons are provided for manual control. The setpoint
is displayed in % (0-100%).
A PC software and the RS232 interface allows modification of settings and parameters and data recording.
The position is maintained on loss of power. The actuator remains in its current position.
2. CABLE CONNECTIONS
LEDS
Display
Buttons
M12 male connector
(power supply:
setpoint/feedback)
Cover
RS232 interface
M12 female connector
(external sensor)
3. ELECTRICAL CONNECTION
Male connector pinning (power supply)
M12
5
4
1
3
2
5-wire cable
(2 m)
6-wire cable
(5 m, 10 m)
+ 24 V DC, supply 1
brown brown
analog setpoint input 2
white white
supply ground 3
blue green
analog ground
(1)
yellow
analog output (feedback) 4
black pink
digital output (pressure switch) 5
grey grey
EMC shield Housing
(2)
shield shield
Female connector pinning (sensor)
M12
5
4
1
3
2
+ 24 V DC, supply 1
external feedback input 2
supply ground 3
frequency input 4
unused 5
EMC shield Housing
(2)
(1)
A 6-wire cable with separate analog ground is used for cable lengths over 2 m to set off the voltage drop for the setpoint.
(2)
The housing of the M12 male connector/M12 female connector is connected to the valve body.
➞
➞
GB
IM14219-4
INSTALLATION
All leaflets are available on: www.asconumatics.eu
4. LED INDICATORS
Red LED Low or overvoltage (flashing)
Green LED Pressure switch
Yellow LED Manual operation
5. MANUAL POSITION ADJUSTMENT (manual operation)
During power up after an interruption in the power supply, press both arrow buttons located beneath the display to switch
to the manual mode. The operating mode is indicated by the letters "H n d" in the display.
This display disappears after having pressed the arrow buttons to show the current setpoint.
Use the arrow buttons to change the setpoint which changes the opening width.
Exit this operating mode by pressing both arrow buttons simultaneously or by turning off the power supply for a short
time.
6. AUTO ADAPT (automatic setting of stop positions)
To enter the Auto-Adapt mode, simultaneously press and hold both buttons located underneath the display for at least 3
seconds. The Auto-Adapt operating mode is indicated by the letters "AdA" in the display.
Then release and push both buttons again for at least 3 seconds to start the auto-adapt procedure. “OPn” is displayed
to indicate the opening process. The module moves into the “open” position until a current increase of the motor occurs
at the open position stop. The module then moves into the “closed position“. “CLO” is displayed to indicate the closing
process. In this case too, the closed position stop is established by the current increase in the motor.
Successful setting of both stop positions is indicated by the letters “END” in the display.
Press the left button to complete the procedure and return the
MOTORFLOw
D
into its normal operating mode.
Errors are immediately displayed.
E 1 Timeout error (> 2 sec) for open stop position
E 2 Plausibility check for open stop position failed
E 3 Timeout error (> 2 sec) for closed stop position
E 4 Plausibility check for closed stop position failed
Push both buttons for at least 3 sec. to delete the error display and return the
MOTORFLOw
D
into its normal operating
mode.
In the event of an error, the previous stop position settings are restored.
7. CASCADED CONTROL
A closed control loop for flow, pressure, temperature etc. can be set up with the
MOTORFLOw
D
and an external sensor.
The setpoint is compared to the feedback signal received from the external sensor and the valve opens or closes to
reach the desired value. Maintaining the mechanical position control allows to stabilise the control loop.
8. FREQUENCY INPUT
Flow rate sensors with turbine technology for liquid monitoring can be directly connected to the frequency input of the
MOTORFLOw
D
. Turbine flow rate sensors with either npn or pnp outputs can be used. The frequency input can process
max. 5000 Hz frequency.
To adapt the frequency input (npn or pnp polarity and frequency range) to your needs, please contact our Product Sup-
port.
GB
IM14219-5
INSTALLATION
All leaflets are available on: www.asconumatics.eu
9. TECHNICAL CHARACTERISTICS
Electrical characteristics
Setpoint 0-10V; 0/4-20mA
Feedback 0-10V; 0/4-20mA
Supply voltage 24VDC ±10%
Power rating max. 10W
Actuating time 2 sec.
Operating conditions
Ambient temperature 0...+50 °C
Storage temperature -20...+70°C
10. ACCESSORIES
weight
1,1
11. DIMENSIONS (mm), WEIGHT (kg)
A Display of setpoint (0-100%)
Z Operating buttons (manual operation)
E Power supply
R Sensor input
T Programming port
85
108
138
30
55.1
16.5
56.1
20
29
80
126.1
54.5
M12 (2x)
140
80
1 2
3
5
4
3/4
Availability, design and specifications are subject to change without notice. All rights reserved.
GB
description catalogue number
Straight M12 female connector, 5 pins, with screw terminals
88100256
Right-angle M12 female connector, 5 pins, with screw terminals
88100725
Supply cable 2 m, 5x0,25 mm², straight connector 88100726
Supply cable 2 m, 5x0,25 mm², right-angle connector
88100727
Supply cable 5 m, 6x0,56 mm², straight connector
88100728
Supply cable 5 m, 6x0,56 mm², right-angle connector
88100729
Supply cable 10 m, 6x0,56 mm², straight connector
88100730
Supply cable 10 m, 6x0,56 mm², right-angle connector
88100731
RS-232 cable for PC connection
88100732
Software tool for PC “Asco-MotorCom” available for download from our website at
www.asconumatics.eu
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IM14219-14
INSTALLATION
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IM14219-16
INSTALLATION
ASCO Numatics GmbH
Otto-Hahn-Straße 7-11
75248 Ölbronn-Dürrn
Germany
Tel: +49 7237 996-0
Email: [email protected]
www.asconumatics.eu
/