Asco Series 610 Motorflow Motorised Control Valve Installation guide

Brand: Asco

Model: Series 610 Motorflow Motorised Control Valve

Type: Installation guide

Asco Series 610 Motorflow Motorised Control Valve is a versatile device designed to precisely control the flow of liquids in various applications. It features a DC motor that regulates the opening width to modulate the flow.

The valve's integrated potentiometer and microcontroller enable digital control, providing accurate and responsive operation. The clear display conveniently shows the setpoint as a percentage, from 0 to 100%. This allows for precise adjustment and monitoring of the flow rate.

The MotorFlowD valve offers manual control through two buttons, empowering users to adjust the setpoint directly. It also supports auto-adapt functionality, which automatically sets the stop positions for optimal performance.

IM14219-R03

MOTORFLOW

Motorised Control Valve

Vanne Motorisée

Motorregelventil

Series - Série - Baureihe 610

Installation manual

Manuel d'installation

Installationshandbuch

IM14219-2

English version

1. Introduction ......................................................................................................................................................... 3

2. Cable connection................................................................................................................................................. 3

3. Electrical connection ........................................................................................................................................... 3

4. LED indicators ..................................................................................................................................................... 4

5. Manual position adjustment................................................................................................................................. 4

6. Auto adapt ........................................................................................................................................................... 4

8. Cascaded control ................................................................................................................................................ 4

8. Frequency imput .................................................................................................................................................. 4

9. Technical characteristics ..................................................................................................................................... 5

10. Accessories ......................................................................................................................................................... 5

11. Dimensions and weight ....................................................................................................................................... 5

Version française ........................................................................................................................................... 6

Deutsche Version .................................................................................................................. 10

CAUTION! Dangerous operating conditions may occur when using the programming interface on the valve as the valve may possibly

not react to the analog setpoint any more.

Provide for protection against uncontrolled movement of equipment when putting the valve into operation and before making any

modiﬁcations to the valve settings.

NOTICE

The information in this manual is subject to change without notice.

In no event shall ASCO NUMATICS be liable for technical or editorial errors or omissions. Neither is any liability assumed for accidental

or consequential damages arising out of or in connection with the supply or use of the information contained herein.

THIS MANUAL CONTAINS INFORMATION PROTECTED BY COPYRIGHT. NO PART OF THIS DOCUMENT MAY BE PHOTOCOPIED

OR REPRODUCED IN ANY FORM OR MANNER WHATSOEVER WITHOUT PRIOR WRITTEN PERMISSION FROM ASCO NUMATICS.

ESD

This product complies with the essential requirements of the EMC Directive 2014/30/EU and its amendments. It is CE-approved.

A separate Declaration of Conformity is available on request.

Please provide ordering code and serial numbers of products concerned.

We herewith declare that the version of the product described in this installation manual is intended to be incorporated into or assembled with other

machinery and that it must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the

provisions of Council Directive 2006/42/EC.

Handling, assembly and putting into service and all settings and adjustments must be done by qualiﬁed, authorised personnel only.

This product contains electronic components sensitive to electrostatic

discharge. An electrostatic discharge generated by a person or object

coming in contact with the electrical components can damage or destroy

the product.

To avoid the risk of electrostatic discharge, please observe the handling

precautions and recommendations contained in standard EN 100015-1.

Do not connect or disconnect the device while it is energised.

CAUTION

OBSERVE PRECAUTIONS

FOR HANDLING

ELECTROSTATIC SENSITIVE

DEVICES

SUMMARY - SOMMAIRE - INHALT

IM14219-3

INSTALLATION

All leaﬂets are available on: www.asconumatics.eu

1. INTRODUCTION

The

MOTORFLOw

is a motorised control valve designed to control the ﬂow of liquids.

A DC motor controls the opening width to regulate the ﬂow. A potentiometer is integrated into the electrical actuator to

capture the position. A microcontroller enables digital control. Two buttons are provided for manual control. The setpoint

is displayed in % (0-100%).

A PC software and the RS232 interface allows modiﬁcation of settings and parameters and data recording.

The position is maintained on loss of power. The actuator remains in its current position.

2. CABLE CONNECTIONS

LEDS

Display

Buttons

M12 male connector

(power supply:

setpoint/feedback)

Cover

RS232 interface

M12 female connector

(external sensor)

3. ELECTRICAL CONNECTION

Male connector pinning (power supply)

M12

5-wire cable

(2 m)

6-wire cable

(5 m, 10 m)

+ 24 V DC, supply 1

brown brown

analog setpoint input 2

white white

supply ground 3

blue green

analog ground

(1)

yellow

analog output (feedback) 4

black pink

digital output (pressure switch) 5

grey grey

EMC shield Housing

(2)

shield shield

Female connector pinning (sensor)

M12

+ 24 V DC, supply 1

external feedback input 2

supply ground 3

frequency input 4

unused 5

EMC shield Housing

(2)

(1)

A 6-wire cable with separate analog ground is used for cable lengths over 2 m to set off the voltage drop for the setpoint.

(2)

The housing of the M12 male connector/M12 female connector is connected to the valve body.

➞

IM14219-4

INSTALLATION

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4. LED INDICATORS

Red LED Low or overvoltage (ﬂashing)

Green LED Pressure switch

Yellow LED Manual operation

5. MANUAL POSITION ADJUSTMENT (manual operation)

During power up after an interruption in the power supply, press both arrow buttons located beneath the display to switch

to the manual mode. The operating mode is indicated by the letters "H n d" in the display.

This display disappears after having pressed the arrow buttons to show the current setpoint.

Use the arrow buttons to change the setpoint which changes the opening width.

Exit this operating mode by pressing both arrow buttons simultaneously or by turning off the power supply for a short

time.

6. AUTO ADAPT (automatic setting of stop positions)

To enter the Auto-Adapt mode, simultaneously press and hold both buttons located underneath the display for at least 3

seconds. The Auto-Adapt operating mode is indicated by the letters "AdA" in the display.

Then release and push both buttons again for at least 3 seconds to start the auto-adapt procedure. “OPn” is displayed

to indicate the opening process. The module moves into the “open” position until a current increase of the motor occurs

at the open position stop. The module then moves into the “closed position“. “CLO” is displayed to indicate the closing

process. In this case too, the closed position stop is established by the current increase in the motor.

Successful setting of both stop positions is indicated by the letters “END” in the display.

Press the left button to complete the procedure and return the

MOTORFLOw

into its normal operating mode.

Errors are immediately displayed.

E 1 Timeout error (> 2 sec) for open stop position

E 2 Plausibility check for open stop position failed

E 3 Timeout error (> 2 sec) for closed stop position

E 4 Plausibility check for closed stop position failed

Push both buttons for at least 3 sec. to delete the error display and return the

MOTORFLOw

into its normal operating

mode.

In the event of an error, the previous stop position settings are restored.

7. CASCADED CONTROL

A closed control loop for ﬂow, pressure, temperature etc. can be set up with the

MOTORFLOw

and an external sensor.

The setpoint is compared to the feedback signal received from the external sensor and the valve opens or closes to

reach the desired value. Maintaining the mechanical position control allows to stabilise the control loop.

8. FREQUENCY INPUT

Flow rate sensors with turbine technology for liquid monitoring can be directly connected to the frequency input of the

MOTORFLOw

. Turbine ﬂow rate sensors with either npn or pnp outputs can be used. The frequency input can process

max. 5000 Hz frequency.

To adapt the frequency input (npn or pnp polarity and frequency range) to your needs, please contact our Product Sup-

port.

IM14219-5

INSTALLATION

All leaﬂets are available on: www.asconumatics.eu

9. TECHNICAL CHARACTERISTICS

Electrical characteristics

Setpoint 0-10V; 0/4-20mA

Feedback 0-10V; 0/4-20mA

Supply voltage 24VDC ±10%

Power rating max. 10W

Actuating time 2 sec.

Operating conditions

Ambient temperature 0...+50 °C

Storage temperature -20...+70°C

10. ACCESSORIES

weight

1,1

11. DIMENSIONS (mm), WEIGHT (kg)

A Display of setpoint (0-100%)

Z Operating buttons (manual operation)

E Power supply

R Sensor input

T Programming port

108

138

55.1

16.5

56.1

126.1

54.5

M12 (2x)

140

1 2

3/4

description catalogue number

Straight M12 female connector, 5 pins, with screw terminals

88100256

Right-angle M12 female connector, 5 pins, with screw terminals

88100725

Supply cable 2 m, 5x0,25 mm², straight connector 88100726

Supply cable 2 m, 5x0,25 mm², right-angle connector

88100727

Supply cable 5 m, 6x0,56 mm², straight connector

88100728

Supply cable 5 m, 6x0,56 mm², right-angle connector

88100729

Supply cable 10 m, 6x0,56 mm², straight connector

88100730

Supply cable 10 m, 6x0,56 mm², right-angle connector

88100731

RS-232 cable for PC connection

88100732

Software tool for PC “Asco-MotorCom” available for download from our website at

www.asconumatics.eu

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IM14219-14

INSTALLATION

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IM14219-16

INSTALLATION

ASCO Numatics GmbH

Otto-Hahn-Straße 7-11

75248 Ölbronn-Dürrn

Germany

Tel: +49 7237 996-0

Email: [email protected]

www.asconumatics.eu

Asco Series 610 Motorflow Motorised Control Valve Installation guide

Brand: Asco

Model: Series 610 Motorflow Motorised Control Valve

Type: Installation guide

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