Pottinger EUROHIT 61 NZ Operating instructions

Type
Operating instructions

This manual is also suitable for

• Tedder
Operator's Manual
+ INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3
Nr. 99 218.GB.80D.0
Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr.
GB
EUROHIT 61 N
( Type ZK 218 : + . . 01001 )
EUROHIT 61 NZ
( Type ZK 218 : + . . 01001 )
ALLG./BA SEITE 2 / 9300-GB
Important information concerning
Product Liability.
According to the laws governing product liability, the manufacturer and
dealer are obliged to hand the operating manual to the customer at the time
of sale, and to instruct them in the recommended operating, safety, and
maintenance regulations. Confirmation is necessary to prove that the
machine and operating manual have been handed over accordingly.
For this purpose,
-document A is to be signed and sent to Pöttinger,
-document B remains with the dealer supplying the machine,
- and the customer receives document C.
In accordance with the laws of product liability, every farmer is an
entrepreneur.
According to the laws of product liability, property damage is damage
caused by a machine and not to it. An excess of Euro 500 is provided for
such a liabilioty.
In accordance with the laws of product liability, entrepreneurial property
damages are excluded from the liability.
Attention! Should the customer resell the machine at a later date, the
operating manual must be given to the new owner who must then be
instructed in the recommended regulations referred to herein.
GB Dear Farmer
You have just made an excellent choice.
Naturally we are very happy and wish to
congratulate you for having chosen Pöttinger.
As your agricultural partner, we offer you quality
and efficiency combined with reliable servicing.
In order to assess the spare-parts demand for
our agricultural machines and to take these
demands into consideration when developing
new machines, we would ask you to provide us
with some details.
Furthermore, we will also be able to inform you
of new developments.
Dokument D
GB-0600 Dokum D Anbaugeräte
PÖTTINGER Landtechnik GmbH
Industriegelände 1
A-4710 Grieskirchen
Tel. 07248 / 600 -0
Telefax 07248 / 600-2511
Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating
devices at hand.
Operation and maintenance of machine and/or implement according to operating instructions explained to the customer.
Tyres checked re. correct pressure.
Wheel nuts checked re. tightness.
Drive shaft cut to correct lenght.
Correct power-take-o speed indicated.
Fitting to tractor carried out: to three-point linkage
Trial run carried out and no defects found.
Functions explained during trial run.
Pivoting in transporting and operating position explained.
Information given re. optional extras.
Absolute need to read the operating manual indicated.
Please check. X
According to the product liability please check the above mentioned items.
INSTRUCTIONS FOR
PRODUCT DELIVERY
GB
In order to prove that the machine and the operating manual have been properly delivered, a confirmation is necessary.
For this purpose please do the following:
- sign the document A and send it to the company Pöttinger or via the internet to www.poettinger.at
- document B stays with the specialist factory delivering the machine.
- document C stays with the customer.
- 4 -
TABLE OF CONTENTS GB
218.GB.80D.0 INHALT
Observe Safety Hints in the supplement!
495.151
CE sign
The CE sign, which is affixed by the
manufacturer, indicates outwardly that this
machine conforms to the engineering
guideline regulations and the other relevant
EU guidelines.
EU Declaration of ConformityBy signing the EU Declaration
of Conformity, the manufacturer declares that the machine
being brought into service complies with all relevant safety and
health requirements.
Meaning of warning signs
Never reach into the crushing danger area as
long as parts may move.
Do not enter rotor area while driving motor is
running.
495.173
Stay clear of swinging area of implements
Table of Contents
Hitching of machines with three point linkage ................................................ 5
Locking the headstock during use on roads and when lowering .................... 5
Release rope .................................................................................................. 5
Note ............................................................................................................... 6
Driving on public roads: ................................................................................. 8
Conversion from working to transport position ............................................... 9
Attention! ........................................................................................................ 9
The order of operation must be adhered to. ................................................... 9
Locking the headstock during use on roads : ................................................. 9
Conversion from transport to working position ............................................. 10
Attention! The order of operation must be adhered to. ................................. 10
General guidelines for working with the machine ......................................... 11
Beware! ........................................................................................................ 11
Operating on slopes ..................................................................................... 11
Shock absorbtion struts ............................................................................... 11
Adjustment ................................................................................................... 11
Setting lower link: ......................................................................................... 11
Tractor control device (ST) ........................................................................... 11
Clearing field edges (border tedding) to the left or to the right .................... 12
Tine adjustment ........................................................................................... 13
Lowering the rotary tedder ........................................................................... 14
Lowering the machine .................................................................................. 14
Cleaning of machine parts ........................................................................... 14
Parking in the open ...................................................................................... 14
Winter storage .............................................................................................. 14
Maintenance and servicing .......................................................................... 15
Intake transmission ...................................................................................... 15
Changing tines ............................................................................................. 15
Gas container ............................................................................................... 15
Note ............................................................................................................. 15
Alteration of gas container pressure ............................................................ 15
MAINTENANCE ........................................................................................... 15
Warning plates ............................................................................................. 16
Removable lightning ..................................................................................... 16
Technical data .............................................................................................. 18
The defined use of the rotary tedder ............................................................ 18
Supplement .................................................................................................. 19
Recommendations for work safety ............................................................... 21
DRIVESHAFT .............................................................................................. 22
Lubrication chart .......................................................................................... 23
Fitting optional extras ................................................................................... 26
Montage van extras (Meerprijs) ................................................................... 26
Important! Additional Information ................................................................. 27
Combination of tractor and mounted implement .......................................... 27
HITCHING GB
300-GB Anbau_218 - 5 -
Hitching of machines with three point linkage
Safety hints:
see supplement-A1 points 7.), 8a. - 8h.)
1. Pinning the machine to the three point linkage.
2. Fix the hydraulic lower link (4) in such a way that the machine
cannot swing out sideways.
3. Push in the support foot (5) and secure.
- Before using for the first time, the length of the drive shaft must be
checked and adjusted if necessary (see also supplement B "Drive
shaft adaption").
Connecting hydraulic system to the tractor
For reasons of accident prevention the p.t.o. must
be switched off and the rotors must come to a stand
still before raising the side rotors.
TD34/90/4
5
4
Locking the headstock during use on
roads and when lowering
For transport the headstock (SB) must be locked using a lock nut.
A = working position
B = transport position
Important!
Only reposition the lock pin when the machine is in the raised
position.
Release rope
- Run rope (S) into tractor
cabin.
HITCHING GB
300-GB Anbau_218
- 6 -
Connecting hydraulic system to the tractor
For reasons of accident prevention the p.t.o. must be
switched off and the rotors must come to a stand still
before raising the side rotors.
- Only connect hydraulic system to the tractor when stopcock
is closed (position A).
Note
Hydraulic line L1 is available in every model.
For machines with hydraulic wheel adjusting equipment it is
necessary to have a second simple functioning hydraulic
connection on the tractor. The two-way stopcock (H2) is
connected to this.
If the tractor only has one hydraulic connection, then instead
of a two-way stopcock (H2), a three-way stopcock (order no.
445.059) and the plug (order no. 448.051) which goes with
it can be fitted.
This means any individual hydraulic circuit can be selected.
With this connection variation, the backflow choke
valve (D) may not be removed.
Position A: Stopcock closed.
Position E1: Swivelling of outer rotors.
Position E2: Swivelling of wheels.
TD12/93/13
A
E1 E2
TD12/93/15
L1
H2
A
E
D
TD12/93/14
445.059
448.051
L1
D
L1
- 7 -
ADJUSTMENTS BEFORE OPERATION GB
9600-GB VOREINSTELLUNGEN (209)
Safety hints:
All work in the immediate area of the rotors may only
be carried out when the p.t.o. is switched off.
Caution!
Do not enter rotor area while driving motor is
running.
Locking of wheel supports (only for machines with
swivel drawbar)
Both bolts are normally always
unpinned (position E).
In so doing, wheel supports are not rigidly
bedded and wheels can adapt to uneven
ground.
If wheels are not required e.g. with
boundary tedding, then wheel supports
can be pinned in the uppermost position
of pivoting range.
Raise wheel supports.
Pin wheel supports with bolts
(position V).
V
TD9/92/17
E
TD9/92/16
495.173
Adjustment of rotor inclination
Running axles can be adjusted to 5 different
settings at the gearing (A) (1 setting =
1° alteration to rotor inclination).
A lot of fodder =
greater angle
Not much fodder =
smaller angle
Tine inclination
It is also important that tine
inclination is correct (see chapter
"USE").
S
1
S
2
80
TD 16/96/2
R
TRANSPORT POSITION
0300-GB Transp (209)
- 8a -
GB
21-00-02
Driving on public roads:
Safety Precaution!
Changing from working position to transport position is only to
be carried out on even, firm ground.
Only transport the machine in the transport position!
TRANSPORT POSITION
0300-GB Transp (209)
- 9a -
GB
Conversion from working to transport
position
For safety reasons, turn off drive shaft and wait for rotor
to stop completely.
- Make sure that swivel
area is free and that
nobody is standing in
the danger area.
- Stopcock opened
(position E)
Attention!
The order of operation must be
adhered to.
1. The implement must stand on the ground on the two centre
wheels.
2. HIT 69 AZ, HIT 80 AZ
Pull rope (S). The stop function is raised.
3. Outer rotors are swivelled up into transport position by
operating servo-valve (ST).
4. Release rope during swivelling
procedure so that locking hooks
can engage.
- Close stopcock (position A).
Attention!
- Check whether the locking hooks (10) are locked
into position correctly.
Locking the headstock during use on
roads :
For transport the headstock (SB) must be locked using a lock
nut.
B = transport position
Important!
Only reposition the
lock pin when the
machine is in the
raised position.
TD9/92/13
10
10 10
TD48/91/3
ST
AE
TD31/90/21
AE
TD31/90/21
WORKING POSITION
- 10 -
9500-GB ARBEITSSTELLUNG (209)
GB
Conversion from transport to working position
Safety Precaution!
Changing from working position to transport position is only to be carried
out on even, firm ground.
- Stopcock opened (position E)
- Make sure that the swivelling area is
free and that no one is in danger.
Attention! The order of operation must be adhered to.
When converting to working position (tedding position):
1. Firstly, lower the whole implement to the ground using the tractor's lifting gear.
The implement must stand on the ground on the two centre wheels with the
outer rotors still swivelled up.
2. Only now can the outer rotors be swivelled down into the working position.
Position servo-valve (ST) briefly at "lift" and simultaneously pull on rope (S).
In so doing, mechanical locks are eased.
3. Position tractor's servo-valve (ST) at "lower". The rotor is swivelled down to
working position.
4. Pin the bolts on the slewing headstock (SB) into position A.
Important!
Only reposition bolts when the machine is in the raised position.
ST
AE
TD31/90/21
USE
- 11 -
0300-GB Einsatz_218
GB
General guidelines for working
with the machine
All work in the immediate area of the rotors
may only be carried out when the p.t.o. is
switched off.
Caution!
Do not enter rotor area while driving motor
is running.
- Choose the speed of travel so that all crops are
picked up thoroughly.
- In cases of overloading, shift down one gear.
Three-point slewing headstock
"type N"
- Lift three point follower machine before going
around sharp bends and when reversing.
Beware!
Machine swings automatically
back to central position when lifted
and is locked into position. Take
care that the swinging machine
does not endanger anybody and does
not hit solid obstacles. When lowering
the machine the locking devise is
automatically lifted.
Operating on slopes
Take note! Machine with three-point slewing headstock
"type N"
If the implement is being raised by the lifting gear whilst travelling in a curve,
the implement swings automatically into the central position. If working on
slopes this can lead to dangerous
situations, partly due to the balance
weight of the implement . (tipping,
slipping, material breakage etc.).
The function of the shock absorbtion
struts is to allow the swinging
procedure to be executed slowly
and continuously, not in jerks and
jolts.
Shock absorbtion struts
(Optional extra)
Shock absorbtion struts (D) are recommended
for work on slopes as they increase travel safety..
Adjustment
By turning the hexagonal nut (SK) the initial
tension of the disk spring and, with that, the
pressure on the friction
elements (R) on the rod can
be altered.
Variation
(standard equipment)
Adjustment
-Adjust length of upper link
(9) so that rotors are inclined
forward and spring tines
lightly touch the ground (see
chapter "Adjustment of rotor
inclination" also). Check
upper link (9) adjustment
regularly during work
operation.
Setting lower link:
- Tractor's lower link (U) must
be set so that there is no
sideways play in order to
prevent tedder from
swinging back and forth.
Tractor control device (ST)
- Put tractor control device (ST) into "free gear"
(floating position or "lower").
In this way the rotors adapt to uneven ground.
495.173
TD27/91/1
SK R
TD34/90/8
4
9
ST
SK
TD 75-98-15
USE
- 12 -
0300-GB Einsatz_218
GB
TD12/93/9
S
TD12/93/8
A
E1 E2
A
E
TD31/90/21
Clearing field edges (border tedding) to the left or to the right
Clearing field edges can be carried out by swinging the runner wheel.
1.)Swinging of a single runner wheel on machines without central adjusting
equipment
- Press down the adjusting lever (7).
- Swing the wheels to the right or to the left.
- Lock the adjusting lever into the desired position.
2.)Swinging the runner wheel hydraulically on machines
with central adjusting equipment
- Open stopcock (position E with two-way stopcock).
Position E1 when using a three-way stopcock (see also chapter
"HITCHING").
- Operate servo-valve on the tractor.
To swing the runner wheel left move servo-valve to "lift"
position. To swing runner wheel right move servo-valve to
"lower" position.
3.)Swinging the runner wheel mechanically on
machines with central adjusting equipment
- Release locking bolts by pulling the rope (S).
- Turn the tractor wheels in the direction of the field edge and
drive forward at the same time. The machine's runner
wheels swing in the opposite direction.
- Let go of the rope (S) and make sure that the locking bolts
are correctly engaged.
Note
The slanting axles make border tedding possible with the three point machines. In this working
position the swivel area (9) is used to its full extent.
When driving around bends away from the edge of the field or at the end of the field, the machine
must therefore be lifted.
Attention!
The machine swings back into the central position.
USE
- 13 -
0300-GB Einsatz_218
GB
Tine adjustment
Tine position can be altered by turning the tine carrier (80).
Position "S1"
Standard position (ex factory)
Position "S2"
For use under difficult conditions, e. g. with very dense,
awkward forage. This tine position increases the strewing
action.
Direction of rotation "R"
Be aware of this when installing tines.
S
1
S
2
80
TD 16/96/2
R
TD16/96/1
80
Cleaning of machine parts
Attention! Do not use high-pressure washers for the
cleaning of bearing- and hydraulic parts.
- Danger of rust!
- After cleaning, grease the machine according to the
lubrication chart and carry out a short test run.
- Cleaning with too high pressure may do damage to
varnish.
Parking in the
open
When parking for longer
periods in the open, clean
plunger rods and then coat
with grease.
Check when parking
So that rain water can run off
unhindered, the holes " W" must
not be blocked.
Winter storage
- Thoroughly clean machine before storage.
- Put up protection against weather.
- Protect exposed parts from rust.
- Lubricate all greasing points according to lubrication
chart.
- Park machine with
liftet rotors, which will
protect plunger from
rust.
FETT
TD49/93/2
W
TD7/95/5
Lowering the rotary tedder
The machine can be lowered both from the working position and from
the transport position.
Danger of tipping
Park the machine on firm, level ground.
If the ground is soft then the area where the support foot is to
stand must be appropriately increased using a suitable aid
(e.g. wooden board).
- Unpin bolt on the slewing headstock (SB) in position A.
Important!
Only reposition bolts when the machine is in the raised position.
- Lower the machine with the tractor
hydraulic system and place on support
foot.
- Pull off drive shaft and rest on support.
Do not rest drive shaft on safety chain!
- Close stopcock (position A).
- Unhitch machine from tractor.
- Remove hydraulic cables.
- 14 -
LOWERING THE MACHINE
0300-GB Abstellen_218
GB
TD12/93/13
A
E1 E2
TD32/90/12
A
E
60
Maintenance and servicing
In order to keep the machine in good condition even after a longer
period of operation, please observe the following notes:
- After the first hours of operation, tighten all screws.
In particular the tine connections (12 kpm), the tine bar
connections (9 kpm) and the slewing headstock connections
should be checked.
- Always keep the stipulated air pressure in the tyres.
- Grease the lubrication points in accordance with the regulation
(see lubrication schedule).
Grease the lubrication nipples with universal grease after
every 20 hours of operation.
- Before leaving the machine over winter, oil all the joints well
and grease all bearings.
Intake transmission
The intake transmission runs in oil which must
be renewed or added to after every year of
operation:
- Pour gear lubricant oil into the
intake transmission (see
enclosure on fuel regulation).
Changing tines
- Remove broken tine after loosening the hexagonal nut and fit
new tine.
- For correct fitting observe the direction of the rotors!
- Tighten hexagonal screw with 12 daNm (= 12 kpm).
- Fit the safety shackle correctly (longer side (6) outside)!
Gas container
Beware!
No welding, soldering or mechanical works of any kind
may be carried out on the container.
Note
According to
manufacturer's
information all gas
containers have a slight
pressure drop after a
certain amount of time.
The gas loss (nitrogen)
amounts to 2-3 % per
year.
After 4-5 years it is
recommended that
container pressure be
checked and if necessary
corrected.
Alteration of gas container pressure
This work may only be carried
out by customer service or a
specialist.
In order to reduce or increase
the pressure in the gas
container a special filling and
checking device is necessary.
Pressure in the gas container: 80 bar Nitrogen (N).
TD12/93/10
Stickstoff
(N)
TD 7/95/3
Drehrichtung
direction of rotation
12 kpm
MAINTENANCE
GB
- 15 -
0200-GB Wartung_209
Warntafeln
Tableau de signalisation
Warning plates
Einzelteile
siehe Ersatzteilliste.
Pièces détachée voir liste des pièces de
rechange.
For single parts see spare parts list.
209 / BELEUCHTUNG / 9600-D/F/GB
- 16 -
BELEUCHTUNG
ECLAIRAGE
REMOVABLE LIGHTNING
209 / BELEUCHTUNG / 9600-D/F/GB
- 17 -
BELEUCHTUNG
ECLAIRAGE
REMOVABLE LIGHTNING
TD 42-96-1
12
9
8
12
15
14
13
2
4
7
6
11
1
10
4
5
3
TECHNICAL DATA GB
- 18 -
0300-GB-Techn. Daten_218
A. P ttinger Maschinenfabrik Ges. m. b. H. A-4710 Grieskirchen Ober sterreich
Modell
Ges.Gew
Type
Masch.Nr.
HIT 61 N/ HIT 61 NZ (Type ZK 218)
Number of rotors .................................................................... 6
Working width................................................................ 5,75 m
Machine width in working position................................. 6,00 m
Transport width - folded up ........................................... 2,85 m
Working length ................................................................ 1,8 m
Transport length .............................................................. 1,8 m
Maximum height ............................................................ 2,97 m
Required power ......................................................... ab 20 kW
Weight with drive shaft kg .......................................... 670/ 695
P.t.o. speed max. rpm ........................................................ 540
Tyres at the rotors .................................................... 15x6,00-6 4 Ply rating
Highest permitted speed ..............................................30 km/h
Permanent Sound Emmission Level ....................... 71,3 dB(A)
All data subject to revision.
Position of Vehicle Identification Plate
The factory number is imprinted on the accompanying Vehicle
Identification Plate (as shown) and on the frame. Guarantee issues and
further inquiries cannot be processed without the factory number being
stated.
Please enter the number onto the front page of the operating manual
immediately after taking delivery of the vehicle/implement.
Ihre/Your/Votre
Masch.Nr. / Fgst.Ident.Nr.
Optional equipment
Lighting
Warning plates
The defined use of the rotary tedder
The EUROHIT 61 rotary tedder is intended solely for normal use in agricultural work.
For the tedding, turning and raking of green and raw fodder and silage.
Any other uses outside of these are regarded as undefined.
The manufacturer takes no responsibility for any resulting damage which occurs henceforth. The risk is carried by the user alone.
The keeping of operating, service and maintenance requirements layed down by the manufacturer also come under the heading of defined use.
Technical data
Necessary connections
1 single-action hyfraulic connection
pressure min.: 100 bar
pressure max.: 180 bar
7-pole electric connection for lighting (12 Volt)
GB-ANHANG TITELBLATT (341)
SUPPLEMENT
GB-ANHANG TITELBLATT (341)
The decision must be made, original or imitation? The decision is often governed by
price and a cheap buy can sometimes be very expensive.
Be sure you purchase the ”Original” with the cloverleaf
symbol!
Quality and precise fitting
- Operating safety.
Reliable operation
Longer lasting
- Economy
Guaranteed availability through your
Pöttinger Sales Service.
Things will run better with
genuine Pöttinger parts
The original cannot be copied
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Pottinger EUROHIT 61 NZ Operating instructions

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Operating instructions
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