Pottinger HIT 910 N Operating instructions

/PERATOR@S MANUAL

GB

 ).3425#4)/.3 &/2 02/$5#4 $%,)6%29    0AGE 

4RANSLATION OF THE ORIGINAL /PERATING -ANUAL

Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr.

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Tedder

99 2171.GB.80K.0

HIT 910 N

(Type 2171 : + . . 01001)

HIT 910 NZ

(Type 2171 : + . . 01001)

HIT 910 A

(Type 2171 : + . . 01001)

HIT 910 AZ

(Type 2171 : + . . 01001)

ALLG./BA SEITE 2 / 0000-GB

Important information concerning Product

Liability.

According to the laws governing product liability, the manufacturer and dealer are obliged to hand the

operating manual to the customer at the time of sale, and to instruct them in the recommended operating,

safety, and maintenance regulations. Confirmation is necessary to prove that the machine and operating

manual have been handed over accordingly.

For this purpose,

- document A is to be signed and sent to Pöttinger,

- document B remains with the dealer supplying the machine,

- and the customer receives document C.

In accordance with the laws of product liability, every farmer is an entrepreneur.

According to the laws of product liability, property damage is damage caused by a machine and not to

it. An excess of Euro 500 is provided for such a liabilioty.

In accordance with the laws of product liability, entrepreneurial property damages are excluded from

the liability.

Attention! Should the customer resell the machine at a later date, the operating manual must be given

to the new owner who must then be instructed in the recommended regulations referred to herein.

GB Dear Farmer

You have just made an excellent choice. Naturally we are very happy

and wish to congratulate you for having chosen Pöttinger. As your

agricultural partner, we offer you quality and efficiency combined with

reliable servicing.

In order to assess the spare-parts demand for our agricultural machines

and to take these demands into consideration when developing new

machines, we would ask you to provide us with some details.

Furthermore, we will also be able to inform you of new developments.

Pöttinger Newsletter

www.poettinger.at/landtechnik/index_news.htm

The latest expert information, useful links and entertainment

Dokument D

GB-0600 Dokum D Anbaugeräte

PÖTTINGER Landtechnik GmbH

Industriegelände 1

A-4710 Grieskirchen

Tel. 07248 / 600 -0

Telefax 07248 / 600-2511

T Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating

devices at hand.

T Operation and maintenance of machine and/or implement according to operating instructions explained to the customer.

T Tyres checked re. correct pressure.

T Wheel nuts checked re. tightness.

T Drive shaft cut to correct lenght.

T *VYYLJ[WV^LY[HRLVɈZWLLKPUKPJH[LK

T Fitting to tractor carried out: to three-point linkage

T Trial run carried out and no defects found.

T Functions explained during trial run.

T Pivoting in transporting and operating position explained.

T Information given re. optional extras.

T Absolute need to read the operating manual indicated.

Please check. X

According to the product liability please check the above mentioned items.

INSTRUCTIONS FOR

PRODUCT DELIVERY

GB

In order to prove that the machine and the operating manual have been properly delivered, a confirmation is necessary.

For this purpose please do the following:

- sign the document A and send it to the company Pöttinger or via the internet to www.poettinger.at

- document B stays with the specialist factory delivering the machine.

- document C stays with the customer.

- 4 -

0800_GB-Inhalt_2171

GB

TABLE OF CONTENTS

Recommendations

for work safety

All points refering

to safety in this

manual are

in di ca ted by this

sign.

Table of contents

WARNING SIGNS

CE sign ......................................................................5

Recommendations for work safety ...........................5

Meaning of warning signs..........................................5

EUROHITCHING

EUROHITching HIT 910 A / AZ ..................................6

First connection to tractor .........................................6

Length of the drive shaft ............................................6

EUROHITching HIT 910 N / NZ ..................................7

Locking the headstock during use on roads and

when lowering ...........................................................7

Release rope ..............................................................7

Upper link ..................................................................7

Hydraulic connection .................................................9

PARKING

Parking the implement .............................................10

Parking in the open ..................................................10

HIT 910 N / NZ .........................................................10

HIT 910 A / AZ .........................................................11

”SELECT CONTROL” Operating unit (W ..................11

USE

General guidelines for working with the machine ....12

Adjustment to implements with three-point-

linkage .....................................................................12

Adjustment to implements with chassis ..................12

Adjustment of rotor inclination ................................13

Tine inclination .........................................................13

Anti-vibration braces ...............................................14

Single wheel adjustment..........................................14

Clearing field edges (border tedding) to the left or

to the right ...............................................................15

TRANSPORT POSITION

Driving on public roads ............................................16

Locking the headstock during use on roads HIT

910 NZ .....................................................................16

Telescopic upper link (optional extra for HIT

910 NZ) ....................................................................16

Changing for HIT 910 NZ ........................................17

Working to transport position ..................................17

Transport to working position ..................................17

Changing for HIT 910 AZ without „Select

Control“ ...................................................................18

Working to transport position .................................18

Transport to working position ..................................18

Changing for HIT 910 AZ with „Select Control“ ......19

Working to transport position .................................19

Transport to working position ..................................19

SELECT CONTROL - SELECTION

”SELECT CONTROL” Operating unit ......................20

Carry out required hydraulic function ......................20

Sensor diagnostic function ......................................21

Display for Software version ....................................21

Function check for ”Select Control” operating

unit and job calculator .............................................21

Disruptions and remedies to power failure .............22

Safeguarding the electrical unit ...............................22

Job calculator layout plan .......................................23

Hydraulics plan ........................................................24

MAINTENANCE

Safety point .............................................................25

General maintenance hints ......................................25

Cleaning of machine parts .......................................25

Parking in the ope ....................................................25

Winter storage .........................................................25

Drive shafts ..............................................................25

Hydraulic unit ...........................................................25

After the first hours of operation ..............................26

Changing tines .........................................................26

Drive shafts ..............................................................26

Gas container ..........................................................26

Intake transmission .................................................27

Adjustment of sensors 1) .........................................27

Claw coupling ..........................................................27

TECHNICAL DATA

Tecnical Data ...........................................................28

Necessary connections ...........................................28

The defined use of the rotary tedder .......................28

Position of Vehicle Identification Plate ....................28

Optional equipment .................................................28

SUPPLEMENT

Recommendations for work safety .........................31

Driveshaft .................................................................32

Lubrication chart ......................................................34

Lubricants ................................................................ 36

Fitting windrowing gear ...........................................38

Working with windrowng gear .................................38

Combination of tractor and mounted implement ....39

GB

- 5 -

0400_GB-WARNBILDER_217

WARNING SIGNS

495.173

bsb 447 410

CE sign

The CE sign, which is affixed by the

manufacturer, indicates outwardly that

this machine conforms to the engineering

guideline regulations and the other relevant

EU guidelines.

EU Declaration of Conformity

By signing the EU Declaration of Conformity, the manufacturer

declares that the machine being brought into service complies with

all relevant safety and health requirements.

Meaning of warning signs

Never reach into the crushing danger area as long as parts may

move.

Do not enter rotor area while driving motor is running.

Stay clear of swinging area of implements

Recommendations for work safety

1. Observe safety hints in supplement

2. All points referring to satety in this manual are indicated by this

sign.

3. Beware! Danger of tipping! Only convert from operating

to transport position on even, firm ground, never on a

slope.

4. Only allow rotors to rotate in operating position, never in raised

or transport positions.

5. Always fasten upper

steering mechanism lock

bolt and lower steering

mechanism link bolt

securely with positive fit.

6. Always take note of warning signs on machine.

Always replace missing or damaged warning signs immediately

(see list of spare parts).

Danger - flying objects; keep safe distance from the machine as long

as the engine is running.

- 6 -

0800-GB ANBAU_2171

GB

EUROHITCHING

EUROHITching HIT 910 A / AZ

Safety hints:

see Supplement-A1 Pkt. 8a. - h.)

- EUROHITching the machine to the lifting gear of the

tractor.

- Fix the hydraulic lower link (U) in such a way that the

machine cannot swing out sideways.

- Raise jackstand (5) and secure with bolt.

First connection to tractor

Check interspaces ”A1 and A2”

(only applies to HIT 910 A / AZ)

Interspaces ”A1 and A2” should measure about equal.

Mount bracket (B) in the corresponding position.

Length of the drive shaft

- Before using for the first time, the length of the drive

shaft must be checked and adjusted if necessary (see

also supplement B "Drive shaft adaption").

A1 A2

K

127-01-11

- 7 -

0800-GB ANBAU_2171

EUROHITCHING GB

EUROHITching HIT 910 N / NZ

Safet hints:

see Supplement-A1 Pkt. 7.), 8a. - 8h.)

1. Pinning the machine to the three point linkage.

2. Fix the hydraulic lower link (4) in such a way that the

machine cannot swing out sideways.

3. Push in the support foot (5) and secure.

Locking the headstock during use on

roads and when lowering

For transport the headstock (SB) must be locked using

a lock nut.

A = working position

B = transport position

Important!

Only reposition the lock pin when the

machine is in the raised position.

Release rope

- Run rope (S) into tractor cabin.

Upper link

Important!

When using a telescopic upper link, observe

the notes in the chapter "TRANSPORT

POSITION".

TD34/90/4

5

4

495.749

D

I

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GB

F

NL

CZ

PL

H

- 8 -

0800-GB ANBAU_2171

EUROHITCHING GB

127-01-30

2

1

Attention fall-danger, while the machine is

coupled at the tractor.

Before lift the implement:

• The two lower link right arrests (1).

• The upper-link installs (2)!

(only HIT 910 N / NZ)

Attention fall-danger (G), while the two

rotor-units are waved (B2).

• The implement must be coupled at the tractor!

HIT 910 N / NZ

127-01-20

B2

127-01-31

G

- 9 -

0800-GB ANBAU_2171

EUROHITCHING GB

EW

DW

127-01-03

P

T

P

T

127-01-32

Connect both hydraulic lines correctly (P/T)

P = Pressure line

T = Return line

Hydraulic connection

Necessary equipment for towing vehicle:

HIT 910 N / NZ

• a double-action hydraulic connection (DW)

and

• a single-action hydraulic connection with return

pipe

(only applies to machines with hydraulic adjusting

equipment for border tedding)

Necessary equipment for towing vehicle without

„Select Control“:

HIT 910 A

• a double-action hydraulic connection (DW)

HIT 910 AZ

• 2 double-action hydraulic connections (DW)

Necessary equipment for towing vehicle with

„Select Control“:

HIT 910 A / AZ

• a single-action hydraulic connection with return

pipe (EW)

or

• a double-action hydraulic connection (DW)

Connecting hydraulic systems to the tractor

- Only connect hydraulic system to the tractor when

stopcock is closed (position A).

Safety warning

Only transport machine with closed

stopcock (position A)

- 10 -

0800-GB-ABSTELLEN_2171

GB

PARKING

Parking in the open

• When parking for longer periods in the open, clean

plunger rods and then coat with grease.

Check when parking

• So that rain water can run off unhindered, the holes "

W" must not be blocked.

FETT

TD 49/93/2

W

TD7/95/5

HIT 910 N / NZ

The machine can be lowered both from the working

position and from the transport position.

• Lowering the machine from transport

position.

- Use both front support stands (otherwise danger

of tipping)

- Use rear support stand (otherwise danger of

tipping)

Parking the implement

Always park the implement securely!

- use the support stand.

- Secure support stand properly.

Attention!

Do not use the feeler wheel

to park the implement!

- Use the support stand

(5).

- Pull off drive shaft (GW) and rest on support.

- Close stop cock (Pos. A)

- Disconnect hydraulic lines from tractor.

- Remove release rope from tractor cabine.

- Remove pull rope (EL) from tractor cabin.

This prevents the unwanted discharge of the battery,

e.g. during the night.

- Disconnect appliance from tractor.

EL

127-01-24

- 11 -

0800-GB-ABSTELLEN_2171

PARKING GB

W) W) Optional equipment HIT 910 A

Magnet

”SELECT CONTROL” Operating unit (W

Always place the operating unit where it

is protected from the weather.

It is best to secure (magnet) the operating unit to the

underside of the mounting frame

HIT 910 A / AZ

The machine can be lowered both from the working

position and from the transport position.

Attention! Danger of tipping

• Lowering the machine from transport

position.

The implement can be parked only when the running

gear (Pos. A) is lowered, otherwise danger of tipping

exists!

- 12 -

0800-GB EINSATZ_2171

GB

USE

- Adjust implement using tractor‘s hydraulics so that

spring tines lightly touch the ground (see chapter

„Adjustment of rotor inclination“ also).

TD34/90/8

4

9

495.173

General guidelines for working with the machine

- All work in the immediate area of the rotors may only

be carried out when the p.t.o. is switched off.

- Choose the speed of travel so that all crops are picked

up thoroughly.

- In cases of overloading, shift down one gear.

- Lift three point follower machine before going around

sharp bends and when reversing.

P.t.o. speed

- P.t.o. speed max. = 540 rpm

The most favourable p.t.o. rpm is about 450 rpm.

Do not enter rotor area while driving motor is

running.

Adjustment to implements with three-point-linkage

- Adjust length of upper link (9) so that rotors are inclined

forward and spring tines lightly touch the ground (see

chapter „Adjustment of rotor inclination“ also).

Check upper link (9) adjustment regularly during work

operation.

Setting lower link

- Tractor‘s lower link (4) must be set so that there is no

sideways play in order to prevent tedder from swinging

back and forth.

Beware! Implements with three-point-

linkage

Machine swings automatically back to

central position when lifted and is locked

into position.

Take care that the swinging machine does

not endanger anybody and does not hit

solid obstacles.

When lowering the machine the locking

devise is automatically lifted.

Operating on slopes

If the implement is being

raised by the lifting gear

whilst travelling in a curve,

the implement swings

automatically into the central

position.

- If working on slopes this

can lead to dangerous

situations, partly due to

the balance weight of the

implement.

• The function of the shock absorbtion struts is to allow

the swinging procedure to be executed slowly and

continuously, not in jerks and jolts.

Important! Pay attention to the appropriate

setting of both shock absorber struts.

Adjustment to implements with chassis

- 13 -

0800-GB EINSATZ_2171

USE GB

S1S2

80

TD 16/96/2

R

TD16/96/1

80

Tine inclination

Tine position can be altered by turning the tine carrier

(80).

• Position „S1“

Standard position (ex factory)

• Position „S2“

For use under difficult conditions, e. g. with very

dense, awkward forage. This tine position increases

the strewing action.

• Direction of rotation „R“

Be aware of this when installing tines.

Adjustment of rotor inclination

• Running axles can be adjusted to 5 different settings

at the gearing (A) (1 setting = 1° alteration to rotor

inclination).

Important!

Check that nut fits tight, to prevent gearing

(A) getting worn

Starting torque

Screw thread M20: 410 Nm (41 kpm)

Screw thread M16: 215 Nm (21 kpm)

A lot of fodder = greater angle.

Not much fodder = smaller angle.

• It is also important that tine inclination is correct

- 14 -

0800-GB EINSATZ_2171

USE GB

Anti-vibration braces

HIT 910 NZ

Anti-vibration braces bring about quiet machine running

during operation.

Remedy for noisy machine running:

Spring washer tension and friction element (R) pressure

on the pressure can be altered by turning hexagonal

nut (SK).

TD48/91/13

Single wheel adjustment

For machines without a central adjusting device (HIT

910 A and HIT 910 N) the running wheels can be

individually adjusted.

To do this lock the spring-loaded lever (H) on each

wheel in the relative position

- Position “1”

Standard setting

- Position “2”

For boundary tedding “left”

- Position “3”

For boundary tedding “right”

- 15 -

0800-GB EINSATZ_2171

USE GB

Note

The slanting axles make

border tedding possible

with the three point

machines.

In this working position

the swivel area (9) is used

to its full extent.

When driving around

bends away from the edge of the field or at the end of the

field, the machine must therefore be lifted.

Attention!

The machine swings back into the central

position.

Clearing field edges (border tedding) to the left or to the right

Clearing field edges can be carried out by swinging the runner wheel.

HIT 910 AZ

VARIATION 1

Swinging the runner wheels hydraulically on

machines without “Select Control”

- Operate servo-valve on the tractor.

- To swing the runner wheel left move servo-valve to

„lift“ position.

- To swing runner wheel right move servo-valve to

„lower“ position.

VARIATION 2

Swinging the runner wheels hydraulically on

machines with “Select Control”

1. Lifting up the rotor units hydrauliqually a little bit from

the ground

2. Select desired tedding direction

Press button (4 or 5) (= select ON)

The integrated LED lights up

- Turn on servo-valve (ST)

The runner wheels swing in the desired direction

Press button (4 or 5) (= select OFF)

HIT 910 NZ

VARIATION 1

Swinging the runner wheel hydraulically on

machines with central adjusting equipment

- Operate servo-valve on the tractor.

- To swing the runner wheel left move servo-valve to

„lift“ position.

- To swing runner wheel right move servo-valve to

„lower“ position.

VARIATION 2

Swinging the runner wheel mechanically on

machines with central adjusting equipment

- Release locking bolts by pulling the rope (S).

- Turn the tractor wheels in the direction of the field edge

and drive forward at the same time. The machine‘s

runner wheels swing in the opposite direction.

- Let go of the rope (S) and make sure that the locking

bolt are correctly engaged.

45

- 16 -

0800_GB-Transport_2171

GB

TRANSPORT POSITION

Hydraulic lower link

• Fix the hydraulic lower link (U) in such a way that the

machine cannot swing out sideways.

Locking the headstock during use on roads HIT 910 NZ

For transport the headstock (SB) must be locked using a lock nut.

B = transport position

Important!

Only reposition the lock pin when the machine is in the raised

position.

• Observe the official regulations of your country.

• Travelling on open roads may only be carried out as

described in chapter „Transport position“.

• Protection devices must be in proper condition.

• Before travelling bring all swivelling parts into their

correct positions and secure against dangerous

changes to position.

• Check that lighting functions before travelling.

495.749

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F

NL

CZ

PL

H

Telescopic upper link (optional extra for HIT 910 NZ)

Important!

Always lock the telescopic upper link (transport position)

- when the rotor units are swung up in the transport position

- when the implement has been lifted with the tractor‘s lifting gear

- when travelling on roads

Otherwise danger of tipping exists!

Driving on public roads

IImportant!

mportant

information can

also be found in

the supplement

of this operating

manual.

- 17 -

0800_GB-Transport_2171

GB

TRANSPORT POSITION

Changing for HIT 910 NZ

• Only transport the machine in the transport position!

• For safety reasons, turn off drive shaft and wait for rotor to stop

completely.

• Make sure that swivel area is free and that nobody is standing in the danger

area.

Safety

Precaution!

Changing from

working position

to transport

position is only to

be carried out on

even, firm ground.

Working to transport position

Important! The order of operation must be adhered

to.

1. First swing the outer rotor units all the way

down to the ground

This is important, otherwise collision in final position!

- Turn on servo-valve (ST)

2. Swing up outer rotor units into transport

position (B1)

- Turn on servo-valve (ST)

3. Lift machine using lifting gear on towing vehicle

(pos. A1)

4. Close stopcock

(pos. A)

5. Locking the

headstock (B)

Transport to working position

Important! The order of operation must be adhered

to.

1. Unlock headstock

(A)

- Lift machine using

lifting gear on

towing vehicle

- Put bolt into bore-

hole A

2. Open stopcock

(pos. E)

3. Swing up outer rotor units (pos. B2)

- Turn on servo-valve (ST)

127-01-20

B2

127-01-20

B2

127-01-19

B1

A1

Safety

warning

Only transport

machine with

closed stopcock.

- 18 -

0800_GB-Transport_2171

GB

TRANSPORT POSITION

• Only transport the machine in the transport position!

• For safety reasons, turn off drive shaft and wait for

rotor to stop completely.

• Make sure that swivel area is free and that nobody is

standing in the danger area.

Changing for HIT 910 AZ without „Select Control“

Safety

Precaution!

Changing from

working position

to transport

position is only to

be carried out on

even, firm ground.

Working to transport position

Function sequence:

1. Turn on servo-valve (ST)

- Firstly, the outside rotary units are swung down to

the ground

This is important, otherwise collision in final

position!

- The running gear swings upwards (pos. A1)

- The outside rotary units are swung upwards (pos.

B1)

2. Close stopcock

(pos. A)

Transport to working position

Function sequence:

1. Open stopcock

(pos. E)

2. Turn on servo-valve (ST)

- The outside rotary units are swung downwards (pos.

B2)

- The running gear swings up (pos. A2)

Safety

warning

Only transport

machine with

closed stopcock.

Transport position

HIT 910 AZ

127-01-19

B1

A1

127-01-20

B2

Note!

Necessary

equipment for

towing vehicle

without „Select

Control“:

• a double-

action hydraulic

connection (Rotor

+ Running gear)

- 19 -

0800_GB-Transport_2171

GB

TRANSPORT POSITION

Changing for HIT 910 AZ with „Select Control“

Safety

Precaution!

Changing from

working position

to transport

position is only to

be carried out on

even, firm ground.

• Only transport

the machine in

the transport

position!

• For safety

reasons, turn off

drive shaft and

wait for rotor to

stop completely.

• Make sure that

swivel area is free

and that nobody

is standing in the

danger area.

Working to transport position

1. First swing the outer rotor units all the way

down to the ground

This is important, otherwise collision in final

position!

- Press button 1 (= select ON)

- Turn on servo-valve (ST)

2. Swing down running gear (Pos. A1)

- Press button 6 (= select ON)

The integrated LED lights up

- Turn on servo-valve (ST)

The running gear swings upwards

3. Swing up the outer

rotor units (pos.

B1)

- Press button 4 (=

select ON)

- Turn on servo-valve

(ST)

- Press button 4 (=

select OFF)

4. Close stopcock

(pos. A)

Transport to working position

1. Open stopcock

(pos. E)

2. Swing up outer rotor units (pos. B2)

- Press button 1 (= select ON)

- Turn on servo-valve (ST)

3. Swing up running gear (Pos. A2)

- Press button 3 (= select ON)

The integrated LED lights up

- Turn on servo-valve (ST)

The running gear swings up (pos. A2)

- Press button 3 (= select OFF)

1

3

4

6

127-01-19

B1

A1

Safety

warning

Only transport

machine with

closed stopcock.

Important!

The order of operation must be adhered

to.

127-01-20

B2

- 20 -

0500-GB-SELECT-CONTROL_217

GB

1

2

3

4

5

6

7

Note:

Operation is carried

out as selection

To activate a

function it must

be selected

through the

button on the

control panel

The function

is carried out

through a single

or double-action

hydraulic control

valve on the

tractor

Meaning of control panel buttons

1 Lower rotors

2 Tedding limit right

3 Raise running gear

4 Raise rotors

5 Tedding limit left

6 Lower running gear

7 On- / Off

”SELECT CONTROL” Operating unit

1. Switch control panel on by pressing button

“I/O”

2. Press the button for desired function

- The control light (LED) integrated in the button lights

up.

- Through pressing any other button, the hydraulic

function already selected will be deactivated, and

the new hydraulic function activated.

- Pressing button a second time deactivates the

hydraulic function once more.

3. Turn on servo-valve on towing vehicle

- and the desired hydraulic function will be carried

out.

4. Deactivating the hydraulic function

- Press button, the integrated control light (LED) goes

off.

- The hydraulic function has been deactivated.

Safety warning: always deactivate the

selected function.

Control light (LED)

If one of the control lights (LEDs) lights up, it means that

that particular function has been activated.

The example on the illustration above shows

- The top left integrated control light (LED) is on

- Lowering of the outer rotor units has been

activated

- Function is carried out through hydraulic control

valve on tractor.

Carry out required hydraulic function

SELECT CONTROL - SELECTION

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