Duratuf windsor Assembly Instructions

Brand
Duratuf
Model
windsor
Type
Assembly Instructions
11
ASSEMBLY INSTRUCTIONS
WINDSOR
BASE SIZE: 2.400m x 1.500m
BEFORE YOU BEGIN THE ASSEMBLY PLEASE NOTE
SOME IMPORTANT POINTS
TOOLS REQUIRED
• Electric / Battery Drill
• 5/16” Hex Drive Screwdriver Bit (for screwing in the Tek Screws)
• 3.5mm Steel Screwdriver Bit
• 10mm Steel Screwdriver Bit
• (Ifanchoringtoaconcreteoor)12mmConcreteDrillBitAndConcreteDrill
• ‘Square Drive’ Screwdriver Bit
• Phillips Drill Bit
• Slotted Drill Bit
• Riveter
• Hammer
• Tape Measure
• Stepladder
• String Line
• AdjustableSpanner
• Spirit Level
• Hand Saw
• CaulkingGun
• Tin Snips (Left & Right Hand)
• Flatle(ForTheRollerDoorLockslots)
• Pipe Wrench (For Roller Door)
• CircularSawandJigsaw(Forttingoptionaltimberooronly)
BEFORE YOU START
• Read all instructions right through so you understand the full process.
• Identifyallpartsandcheckquantitiesagainstthechecklistbeforestarting.
• Beforeassembly,removeprotectivelmwherepresentfromallashingsandcoloredsteelcomponents.
SAFETY FIRST!
• Donotattempttobuildyourshedinhighwinds.
• Wearrubbercoatedgloves-bewareofsharpedgesonsteelcladdingandashings.
• Protect your eyes and ears.
• Use electric power tools with care. Use a Safety Trip Switch.
• Itiseasierandquickerifthisshedisassembledbytwopeople.Someunderstandingofbuildingisrecommendedandtherearesomeprocessesthatrequire
handyman experience.
SELECT YOUR SITE
• Yourshedmustbelevel.Achievethisbyeitherlevellingthegroundorbyusingblocks.
• Ifyourshedistobepositionedonwetordampground,werecommendthatyourshedisraisedupothegroundslightly.
WARRANTY REQUIREMENTS
 Thefollowingmaintenanceprocessneedstobeadheredto,toqualifyforthesteelwarrantyofyourDuratufMatakanashed.
• Washallsurfacesannuallyusingahoseandsoftnylonbrush.
• Within2kmofcoast–washevery3monthsasabove.Afterastorm,washthecladdingandtheguttersassoonaspossibletoremoveanyhighlycorrosive
salt deposits.
• VolcanicAshFallout–washassoonaspossible,removingfall-outfromroofandgutters.
• Donotallowmanures,chemicalsorothercorrosivematerialstohavedirectcontactwithcladding.
2
33
3
PARTS LIST
TIMBER FRAMING
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
Front/BackBasePlate45x45H4(Green) 2.400m 2
EndBasePlate45x45H4(Green) 1.500m 2
Front/Back Top Plate 45 x 45 H1 (Red) 2.400m 2
End Top Plate 45 x 45 H1 (Red) 1.500m 2
Lintel 45 x 45 H1 1.890m 1
Stud 45 x 45 H1 (Yellow) 2.250m 7
Stud 45 x 45 H1 (Yellow) 0.243m 4
Stud 45 x 45 H1 (Yellow) 1.962m 2
Top Plate Packer 70 x 45 H1 2.400m 1
Nog 45 x 45 H1 1.410m 2
Nog 45 x 45 H1 1.132m 2
Nog 45 x 45 H1 0.165m 2
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
BackWallCladdingSheets 2.400m 3
EndWallCladdingSheets 1.500m 6
Roof Sheets 1.830m 3
Front Wall Sheet 0.300m 6
Half Front Wall Sheet (390mm wide) 2.400m 1
Roller Door 1.800m 1
CLADDING/FLASHINGS
44
DESCRIPTION LENGTH QTY PART# DIAGRAM CHECKED
FrontCornerFlashing 2.435m 2 1001
BackCornerFlashing 2.365m 2 1002
Door Top Flashing 1.995m 1 1003
Door Head Flashing 1.800m 1 1004
DoorJambFlashing 2.032m 2 1005
Barge Flashing 1.895m 21006
Spouting 2.525m 1 1007
DownpipeCoverFlashing 2.240m 1 1008
Fascia 2.525m 1 1009
Front Top Plate Flashing 2.400m 1 1010
SpoutingEndCap 0.040m 21011
4
HARDWARE/ACCESSORIES
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
Flathead Nails 75mm 100
Clouts 30mm 110
Rivets 7.9mm 75
Tek Screws 55mm 70
Tek Screws 25mm 185
75mmDPCWaterproofTape 30m Roll 1
RTV Silicone 1
Downpipe Dropper 1
Downpipe Brackets 2
Touchuppaintandbrush 1
Downpipe 2.500m 1
55
DATE: / / PACKED BY:
5
OPTIONAL EXTRAS
CLEAR ROOF
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
ClearRoofPanel 1.830m 1
PLY FLOOR
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
Plywood 17mm treated 1.500mx1.200m 2
Joists70x45mmH4 2.310m 4
Joists70x45mmH4 1.500m 2
Joists70x45mmH4 0.440m 3
AluminiumDoorStepFlashing 1.795m 1
Floor Screws 75mm 30
Floor Screws 40mm 45
Tek Screws 100mm 12
SOLID TIMBER FLOOR KIT
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
TimberFloorBoards150x25mm 1.500m 16
Joists70x45H4 2.400m 4
AluminiumDoorStepFlashing 1.795m 1
Floor Nails 50mm 140
Tek Screws 100mm 12
66
BUILDING A CONCRETE SLAB FLOOR
• Priortotosettinguptheboxingforyourconcreteooryouwillneedtomarkouttheareato
300mmbiggerthanthesizeoftheshed.Removeanysoftsoilordirt,llwithsandorcrusher
dustandcompactrmlytoabout40-50mmbelowgroundlevel.
• Theconcretebaseshouldbe100mmthickaroundtheoutside,80mminthemiddleandthetopof
theslabshouldbeatleast50mmabovethegroundlinetoavoidwaterrunningintoyourshed.
• Setuptimberboxingto2380mmx1480mm(insidemeasurementoftheboxing)This is 20mm
smaller than the external measurement of the shed framewhichallowsa10mmgapbetween
theoverhangingcladdingandtheconcreteslabonallfoursidesoftheshed.
• Ifyouwish,placesomeplasticsheetingunderneaththe
 concretetostopmoisturecomingthroughtheoor.
• Now is the time to place any steel reinforcing or mesh.
IMPORTANT - SHAPING THE FLOOR AT THE DOORWAY
Toallowthewatertorunawayfromtherollerdoorsealatthefrontoftheshed,ndthecentreof
the front and measure 900mm each way. This is the position of the 1800mm door and where you
willslopetheconcreteforwaterruno.
Whenyouhavepouredyourconcrete,startingfrom100mmbackfromthefront,shapetheconcrete
sothatitslopesdown20mmbelowtheboxingatthefront.
6
FOUNDATIONS
• Nodoubtbynowyouwillhavedecidedwhatsortofooringbaseyouaregoingtouse.
• Ifyouchoosetopouraconcreteoor,thisisthebestoptionasthecladdingoverlapswiththeoorpreventsthewaterfromowinginsidetheshed.
Pleaseseethedetailsbelowforpouringyourconcreteoor.
• ThesecondoptionistoinstallyourshedonaDuratufTimberFloorKit.Ifyouhaveoneoftheseoorkits,pleasemakesurethatyoureadthroughthe
instructionsfullyrstandproceedtobuildthisoorpriortostartingyourshed.Youwillneedtoensurethatthegroundisrmandatandthetheooris
anchored down securely
CONCRETE BASE
10mm
100mm
80mm
77
TIMBER FRAME
7
AEnd Base Plates - 2
BFront/Back Base Plates - 2
CEnd Top plates - 2
DFront/Back Top Plates - 2
EStuds - 7
FNogs - 6
GLintel - 1
TIMBER FRAME - BACK WALL
Select:
 1x2400mmBasePlate
 1x2400mmTopPlate
 3x2250mmStuds
 2x1132mmNogs
• Selectone2400mmbaseplate(Green),one2400mm
top plate (Red) and three studs (Yellow).
• Layouttheframingonaatsurfaceasperthediagram
with the top plate at the top. Ensure that the notches on
thetopandbottomplatesfaceoutwardsasshown.Nail
togetherusingtwo75mmnailsperjoin.Youcanusethe
1132mmnogstopositionthestudsintherightposition-
1132mminsidemeasurement(seediagram).
• Positionnogs1132mmupfromtopsideofthebottom
platetoundersideofthenogandnailinplacewith2
nails in each end.
45
45 45
45 45
10731132
2340
1132
2400
1132
45
A
B
C
D
E
F
G
H
HFront Roof Packer - 1
88
TIMBER FRAME - FRONT WALL
8
Select
 1x2400mmBasePlate
 1x2400mmTopPlate
1 x 1890mm Lintel
 4x2250mmStuds
 2x1962mmStuds
 4x243mmJackStuds(shortstuds)
 2x165mmNogs
• Layoutthetopandbottomplatesandthetwooutsidestuds,
ensuring that the notches face outwards as shown. Nail together
at the corners using two 75mm nails per corner.
• Nexttaketheremaining2studs(thesearedoorstuds).Usethe
165mm nogs as spacers to position them 165mm in from the
cornerstudsandnailtheminplaceusing2x75mmnailstopand
bottom.
• Now,positionthe2x1962mmLintelSupportStudstotheinsideof
thedoorstudsanddownagainstthebaseplate.Securewith2x
nailsateachendand2xnailsskewedintothedoorstud.
• Nail the lintel on the top of the Lintel Support Studs.
• Select2x243mmJackStuds.thesewillbettedagainstthedoor
studsabovethelintel.Fixateitherendwith2x75mmnails.
• Usingtheother2x243mmJackstuds,positionthem570mmin
fromeithersideandnailtheminplacewith2x75mmnailsat
either end.
165mm
1132mm
2400mm
Notches face outwards
1962mm
Door Stud
Lintel Support Stud
Skew Nails
Lintel
243mm 570mm570mm
99
ASSEMBLING THE TIMBER FRAME
• Select2x2000mmbaseplates(Green)and2x2000mm
topplates(Red).Withthefrontwalllyingontheground,t
the notched out ends into the corresponding check outs in
the front wall framing.
• EnsureGreenjoinstoGreenandRedjoinstoRedandnail
with2x75mmnails.
9
• Positionthecompletedbackwallframeontopofthe4upright
framing plates.
• While someone supports the frame to ensure that it doesn’t
movearound,nailthisbackframeinplacewith2x75mm
nails at each corner.
 Carefullyrolltheframeoverontoitsbase.(Piecesoftimber
fromthepackagingmaybeusedtotemporarilybracethe
framebeforerollingitover).
• Takethe2remainingendwallnogsandttheseintothe
end walls at the same height as the other nogs. Nail in
place at either end.
1010
9
ASSEMBLING THE TIMBER FRAME
10
• PositiontheTopPlatePackeronthetopoftheframing,
ushwiththefront.Thisprovidesa70mmslopeforthe
roof.
• Skewnailtothetopplateusing8x75mmnails-2at
each end and the rest evenly spaced.
Top Plate Packer
1111
If your shed has a concrete slab oor, position the frame onto the base. Note: if the shed oor is against a house or fence, you can
position the shed after it has been built (but before you install the roller door).
Please note that the design of the shed means that the wall cladding protrudes below the bottom of timber base plate. So that you
are able to build the shed properly you will need to temporarily screw some timber blocks under the base plate to lift it up so that the
wall cladding clears the ground while you build the shed. These will be removed when the shed is ready to position.
• Ensurethatthebottomwallframesarerunningstraightandthatthestudseithersideofthedoorareintherightplace.
• Measurediagonallyfromoneinsidecornertotheother,notethemeasurementandthenmeauretheoppositediagonaldistance.These
measurementsmustbethesamefortheshedtobesquare.Adjustifnecessary.Theframewilloverhangtheoortoallowthecladdingto
overlap. Ensure that this measurment is the same right around the shed.
• Screwthetimberbottombaseplatetotheconcreteoorusing11x100mmdynaboltsthroughtheframeasshown.
• Usingahandsaw,Cutthroughthebottomplateushwitheachdoorstudanddiscardthecentrepieceoftheframethatlayacrossthe
doorway.
FLOORING - CONCRETE SLAB
11
Base Plate Cut Out At Doorway
1212
If your shed has an OPTIONAL TIMBER FLOOR KIT, t this now.
• Takeall4x2400mmFloorJoistsandplacethemparallel(with
45mm face to the ground) as per the diagram.
 Theoutsidejoistsare1500mmapartandthecentre2joistsare
500mm spaces (to the centres).
• Select2x1500mmoorboardsandlaythemonthetopof
 thejoists,oneateachendasperthediagram.Nailthe
 oorboardstothejoists,ushatthecorners,with2x50mm
 ooringnailsateachend.
• Whencompleted,Measurediagonally from one outside corner
 totheother,notethemeasurementandthenmeasuretheopposite
 diagonaldistance.Thesemeasurementsmustbethesameforthe
 shedtobesquare.Adjustifnecessary.
• Oncetheshedissquare,checkthatthespacingsoftheremaining2xjoistsare500mmaparttothecentresandnail2x50mmooringnailsthroughtheend
oorboardsintoeachjoistateachend.
• Checkforsquareagainandnailanotheroorboardateachendwith2xnailsintoeachjoist.
Joists
End Floor Boards
Fig. 1
Fig. 2
Fig. 3
FLOORING - TIMBER FLOOR KIT
1500mm
500mm
500mm
500mm
FITTING THE REMAINING FLOORBOARDS
• Nextlayalloftheoorboardsontothejoists.Onewillneedtobecutdownlengthwiseto
llthenalgap(g.1).
• Startingfromoneend,lattheoorboardsinplaceuntilyoureachthemiddleoftheoor.
Thenstartttingthemfromtheotherenduntilyouhaveagapnearthemiddleofthe
oorthatthelastoorboardwon’ttinto.
• Whenalloftheoorboardsareinplace,measurethewidthoftheremaininggapand
add3-4mmtoensureatightt.Cuttheboardlengthwisetothismeasurement(g.1).
• Remove2fulloorboardsandtthecutdownboard(g.2).Makesurethattheendsof
alltheboardsarestraightandalignedwiththejoistsatbothends.
• Placethenal2boardsinplaceinvertedasperg.3,andaligntheendstotherestfor
theoor.Standrmlyontheinvertedboardstopushthemintoplaceandtightenallof
theoorboards.
• Finally,nailalloftheoorboardstothejoistswith2xnailsperboardintoeachjoist.
Your oor is now complete and ready for your shed!
11
12
1313
If your shed has an OPTIONAL PLYWOOD FLOOR KIT,
t this now.
• Takethe4x2310mmlongoorjoistsandlaythemout
parallel to each other on their short edges as shown
 (45mmfacetotheground).Laythe2x1500mmJoists
across the ends.
• Using8x75mmscrews,screwtheoutsidejoiststogether
 atthecornersusing2screwspercorner.
• Take1x440mmJoist,andusingitas
 ameasuringpacker,positionthenextinternaljoistatone
 endandfastenwith2screws.Repeatattheotherend.
• Positionandattachedtheotherremaining2xjoiststhesameway.
• Measurein1200mmfromtheLHendandmarkthecentrepositiononalljoists.Take
1x440mmjoistandalignitwiththecentremark.Screwinfromtheoutsideusing2x
75mmscrews.Dothesamewiththeotherend.Theother2x440mmjoistsshouldbe
positionedandscrewedintoplaceaspertheabovediagram
• Whencompleted,measurediagonally from one outside corner
 totheother,notethemeasurementandthenmeauretheoppositediagonaldistance.
Thesemeasurementsmustbethesamefortheshedtobesquare.Adjustifnecessary
• Place one sheet of plywood in position running the depth of
the 1500mm side as per the diagram.
• Alignthesheetwiththeedgesoftheoorframe,take
 22x40mmscrewsandfastentheplywoodtothe
 joistsandbaseplatesasshown(reddots).Asthe
 plyonlyoverlapshalfofthecentrejoist,angle
 thescrewsinwardstoensurethattheydon’tmissthejoist.Repeatwiththeother
sheet.
• Lifttheshedframeontotheoorandaligntheframewithalledgesoftheoor.
 Onceagaincheckthattheshedissquareusingthemethoddescribedabove.
• Screwtheshedframetotheoorusing11x75mmscrewsthroughthebaseplateas
per
the red dots in the diagram.
Now we need to remove the base plate in the doorway
at the front.
• Withahandsaw,cutthroughthebaseplateushwiththedoorstudsoneitherside
and
discard the centre piece.
• Attachdoorstepashingusing3x40mmscrews,screwingthroughthetopofthetop
oftheashing.
13
FLOORING - PLYWOOD FLOOR KIT
1414
Waterproong is important to prevent leaks and keep the timber framing dry. Your shed has been supplied with a roll of DPC tape (Damp Proof
Course)
If your shed is positioned on a concrete or raised timber oor it is important that you should install the DPC before attaching the cladding to prevent
water owing between the base plate and oor.
AROUND THE BASE
• Startingatonecorner,runalengthofDPCtapeacrossthefrontoftheshedfromonecornertotheother.Holdingthetopofthetapeushwiththetopofthe
baseplate(overlappingtheconcreteoor)nailittothebaseplateusing30mmcloutsabout600mmapart.Seethebluehighlightsinthediagramsbelow.
• Wrap the tape around the corner and nail it in the same position to the other 3 sides of the shed.
CORNERS AND DOOR STUDS
• Onthefrontcorner,starttheDPCushwiththetopofthetoptimberplate.Folditaroundthecornerofthestudandtackitonbothfacesofthestuda30mm
clout on each side. See red highlights on the diagrams.
• Runthetapedownthestudtothebottomofthebaseplateandcut.Nailtothatbottomthesameasthetopandput3more300mmcloutsevenlyspacedup
the front and side faces of the stud.
Repeat with the other 3 corners.
• Repeatwith2xdoorstudsfromthebottomofthebaseplateupunderthedoorlintel.Nailasperthecorners.
14
ATTACHING DPC TO FRAME
DPC
DPCnailedtotheCornerStud
DPCnailedtotheCornerStud
1515
ATTACHING THE DOOR HEAD FLASHING
The door head ashing sits up underneath the lintel to cover the timber framing that would otherwise be exposed to the weather.
• Selectthedoorheadashingandpositionashingonunderneathandoutsidefaceoflintel.Itshouldtsnuglybetweenthedoorstuds.
• Holdingtheashingintight,nailittothelintelusing6x30mmclouts,3xontheundersideofthelinteland3onthefrontfaceoftheashing.
15
TimberLintel
DoorHeadFlashing-ensure
that the folded edge is under the
lintel.
1616
25mmTekScrews
16
TO AVOID CORROSION:
• Whereatallpossibletrynottotrapmetallingsbetweentwo
sheets.Removeallmetallingsbeforeriveting.
• CarboninpencilsreactswiththeZinc/Aluminiumcoatingonsteel.
Use an ink pen to mark the steel as required.
WALL CLADDING FIXING PATTERN
DPC
FLOOR
BASE PLATE
CLADDING
FIXING AND
OVERLAP
DETAIL
1610mm
848mm
WALL CLADDING
17
WALL CLADDING - BACK & ENDS
Note-Whenattachingwallcladding,alwaysensurethatthetopsheetisushwiththetopofthetop
timberframingplateandthattheendsofthecladdingsheetsareush and parallel with studs.
Thiswillensurethatwallpanelsaresquare.Alwaysscrewwallsheetsthroughthetrough(innerrib
closesttotheframe)oftheprole.
TOP WALL SHEET
• Takea2400mmlengthrearwallsheetandholditinpositionatthetopofthebackwall.Itmustbe
ushwiththetopoftoptimberplateandbothendsmustbeushwiththeoutsideofthestudsat
either end. (Fig. 1)
• Using1x25mmtekscrew,attachoneendofthesheettotheframeatthetoplefthandcornerof
the sheet (Fig.1)(a).Placethescrewapprox25mminfromendofthesheet(thecornerashing
will cover the screws).
• Repeatatthetopofthesheetattheotherendmakingsurethatthecladdingisushwiththetopof
the top plate. (Fig. 1) (b)
NOTE: The middle sheet will need to lap UNDER the top sheet, so don’t screw right at the
bottom of the sheet yet! The top sheet will nish 850mm below the top of the framing and the
second sheet nisheds 1617mm down (see Wall Cladding Fixing Pattern on the previous page.
• Toxthebottomofthesheet,makeamarkoneachcornerstud848mmdownfromthetopofthe
framing.(thisiswherethesheetwillend).Aligntheedgeofthecladdingandthecornerstud.This
ensuresthebackwalloftheshedissquare.Makesurethatthebottomofthecladdingisonthe
848mmmarkandplace1x25mmtekscrew2ribsupfromthebottomofthesheet(Fig. 3)(d). This
will let the next sheet sheet slide underneath.
MIDDLE & LOWER WALL SHEETS
• Positionthe2ndsheetunderneaththerstsheetsothatitisoverlappedcorrectly(Fig. 3). Asper
therstsheet,startinthetoplefthandcorner,placeascrewintheoverlapofthe2sheets(Fig. 3)
(e) and (Fig. 2)(f).
• Repeat at the top at the other end. Once again square the framing up with the cladding and screw
thebottomofthesheetusingthesameprocessasthetopsheet(Fig.2).Repeatwiththebottom
wallsheet(Fig.4)Bottomwallsheetshouldnishapprox30mmbelowbottomofbaseplate.
• Using25mmtekscrewsinthemiddleofthesheet,screwthethreewallsheetsoaspertheplan
on the previous page
-5x25mmTekscrewsperendofeachsheet
 -3x25mmTekScrewsineachstudofthetopwallsheet
 -2x25mmTekScrewsineachstudofthemiddlesheet
 -3x25mmTekScrewsineachstudofthebottomsheet.
Repeat the above steps with each side wall until you have nished the back and two end walls.
--IMPORTANT -- Make sure you align the side wall corrugate sheets with the back wall sheets
so that the height of the ribs line up.
Fig.1
Fig.2
Fig.4
(a) (b)
(c)
Fig.3
(d)
(e)
(f)
FIXING WALL CLADDING - FRONT
OVERDOOR CLADDING SHEET
Fittingthetopcladdingsheetonthefrontwallwillbealoteasierwith2peopleand2
ladders...
• Selectthe2400mmtopfrontwallsheet(thisisnotafullwidthsheet).Positionthesheet
makingsureitisushwiththetopofthefronttimberframingandushwiththecorner
studsatbothends.Fixwith1x25mmtekscrewateachend.
Fit the remaining screws once all of the front wall cladding
 hasbeenattached.
DOOR SIDE CLADDING - TOP SHEET
• Fitthewallsheetseachsideofdoorwayusingthesameprocessasbefore.Selecta
300mm cladding sheet and lap it underneath the overdoor sheet as per normal overlapping
standards.
 Fixwith2x25mmTekScrewsthroughtheoverlap.
• Place2xmore25mmTekscrews2ribsupfromthebottomofthesheeteithersidesothe
next sheet down can lap underneath.
The front wall cladding is attached the same way as the other side walls, except that the bottom cladding sheets either side of the roller door will
overlap a lot more than the side and back walls. This will be explained in the step below “BOTTOM SHEET”.
Steelushwithtimberframe
Fixwith2x25mmTekScrews
DOOR SIDE CLADDING - MIDDLE SHEET
• Usinganother300mmdoorsidecladdingsheet,lapitunderneaththesheetaboveaspernormalandplace2x25mmTekscrewsintotheoverlapasnormal.
NOTE: do not place any screws in the bottom of this sheet at this stage!
DOOR SIDE CLADDING - BOTTOM SHEET
NOTE: Because of the Overdoor Cladding Sheet at the top of the front wall, the bottom sheet will lap up under the middle sheet by about 5 ribs.
Providing that the sheets have been positioned correctly, the steel prole will match the side walls.
• Takeanother300mmfrontwallcladdingsheetandslideitupunderthemiddlesheetuntilthebottomofthesheetisapprox30mmbelowthebottomofthe
shed framing (the same as the side wall).
• Pressthesheetsagainsttheframingsothatthesteeloverlapsniceandtight.Aligntheendsofthesteelwiththecornerstudaddoorstud.Nowplace2x
25mmTekscrewsintothebottomofthemiddlesheet.Thiswillholdbothoverlappedsheetsinplace.
• Finallysrewoallthesheetswith25mmTekscrewsasprevious(asperpreviousxingdetails).
REPEAT WITH THE CLADDING ON THE OTHER SIDE OF THE DOOR.
• FinallynishxingtheOverdoorCladdingSheet-using25mmtekscrewsateachendandintothecentreofeachofthejackstudsabovedoor.
18
1919
19
ATTACHING THE FLASHINGS
Now it is time to nish the corners by tting the Corner Flashings. PLEASE
NOTE: Do NOT screw tek screws too tightly into the corner and door side
ashings as they will pull in and leave a dent.
Wewillscrewthecornerashingsontoeachcornerusing6x55mmtekscrews
percorner,3xintoeachfaceoftheashing,2xatthetop,2xatthebottomand
2xinthemiddle.Thetopscrewsshouldbeapprox250mmdownfromtopoftop
plate.
• StartingwiththefrontRHashing,holditinplaceushwiththetopofthe
front walltimberframe.Pre-drilla3.5mmhole250mmdown,inthefrontface.
Ensurethattheashingissquareandparallelwiththewallandfastenwith
aTekscrew.Repeattheprocessatthebottomoftheashing,takingcareto
keeptheashingverticallyplumb.
• Backatthetop,adjusttheashingsothatitisperpendicular(verticallylevel)
fromtheside,pre-drilltheholeatthetopparallelwiththerstscrewand
attach.Repeatatthebottom.Nowndthecentreoftheashingvertically,pre-
drillandxthe2middlescrews.
• Repeat with all corners
DOORJAMBFLASHINGS
• Positionthedoorjambashingsotopislevelwithundersideoflintel.
• Usingtinsnips,knotchbottomofashingaroundconcrete,plyortimberoor.
• Attachusingthree30mmclouts,nailedtoinsideofstud(top,bottomand
middle) and three 55mm tek screws on the outer face screwed through the
front wall cladding into the stud.
• RepeatwiththeLeftDoorJambashing
OVERDOORFLASHING
• Positionthedoortopashingontothetopofthedoorjambsandcentredonthe
door.(Noteashinglengthwillprotrudeapprox5-10mmpastoutsideedgeof
eachdoorjambashingtoallowanywaterrunotobeawayfromthedoor).
• Usingthree55mmtekscrews,(oneeachendandoneinmiddle)screwthe
ashingthroughthefront90mmwidefaceintothetimberlintel.
2020
20
FITTING THE SPOUTING
This shed comes with a built in spouting and downpipe system so that you can
easily manage the water runo.
CUTTING THE DROPPER HOLE
• Preparationforttingtheendcaps,youwillneedtocutouttheholeforthe
downpipe dropper.
• Determinewhichendyouwantthedownpipeandmarkaline200mminfromthe
endofthespoutingasperthediagramontheright.Youwillbecuttinga80mm
holeinthecentreofthebaseofthespouting.
• Placeamarkinthecentreofyour200mmline,andusingthisasthecentre,scribe
a mark with a diameter of 80mm.
• Cutouttheholebydrillingafewsmallholesthenusingtinsnipstoenlargetothe
correctsize.
FITTING THE END CAPS
• Theendcapsneedtobeinsertedintotheinsideofeachendofthespoutingand
sealed up to stop the water from running out.
• Selecttherstendcapanddrytit(nosilicone)sothatyouarepreparedand
knowwhereitwillbesittinginthespoutingforwhenyouhavewetsilicone.Pre-
drillingyourrstrivetholeishelpfulforpositioningwhenthesiliconeisapplied.
• OpentheRTVsiliconeandspreadabeadaroundthe3sidesoftheendcapthat
willbeincontactwiththeinsideofthespouting.Fittherstendcaptotheendof
the spouting and rivet in the predrilled hole. Insert all remaining 5 rivets as shown
in the diagram.
• Wipeexcesssiliconeotheoutsideofthespoutingimmediatelyandspreadany
extraaroundinsidethespoutingrmlyintothejoinforawatertightseal.Repeat
with the other end cap.
• Oncetheendcapsaretted,positionthespoutingcentrallyonthetopplateatthe
backoftheshed(itwilloverhangeachsidebyapprox.20mm)Nailtothetopplate
using4x30mmclouts,oneateachendandtwoevenlyspacedinthemiddle
200mm
80mm
Rivet positions
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Duratuf windsor Assembly Instructions

Brand
Duratuf
Model
windsor
Type
Assembly Instructions
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