Duratuf Tamahere Assembly Instructions

Brand
Duratuf
Model
Tamahere
Type
Assembly Instructions
11
ASSEMBLY INSTRUCTIONS
TAMAHERE
BASE SIZE: 4.000m x 2.000m
BEFORE YOU BEGIN THE ASSEMBLY PLEASE NOTE
SOME IMPORTANT POINTS
TOOLS REQUIRED
• Electric / Battery Drill
• 5/16” Hex Drive Screwdriver Bit (for screwing in the Tek Screws)
• 3.5mm Steel Screwdriver Bit
• 10mm Steel Screwdriver Bit
• (Ifanchoringtoaconcreteoor)12mmConcreteDrillBitAndConcreteDrill
• ‘Square Drive’ Screwdriver Bit
• Phillips Drill Bit
• Slotted Drill Bit
• Riveter
• Hammer
• Tape Measure
• Stepladder
• String Line
• AdjustableSpanner
• Spirit Level
• Hand Saw
• CaulkingGun
• Tin Snips (Left & Right Hand)
• Flatle(ForTheRollerDoorLockslots)
• Pipe Wrench (For Roller Door)
• CircularSawandJigsaw(Forttingoptionaltimberooronly)
BEFORE YOU START
• Read all instructions right through so you understand the full process.
• Identifyallpartsandcheckquantitiesagainstthechecklistbeforestarting.
• Beforeassembly,removeprotectivelmwherepresentfromallashingsandcoloredsteelcomponents.
SAFETY FIRST!
• Donotattempttobuildyourshedinhighwinds.
• Wearrubbercoatedgloves-bewareofsharpedgesonsteelcladdingandashings.
• Protect your eyes and ears.
• Use electric power tools with care. Use a Safety Trip Switch.
• Itiseasierandquickerifthisshedisassembledbytwopeople.Someunderstandingofbuildingisrecommendedandtherearesomeprocessesthatrequire
handyman experience.
SELECT YOUR SITE
• Yourshedmustbelevel.Achievethisbyeitherlevellingthegroundorbyusingblocks.
• Ifyourshedistobepositionedonwetordampground,werecommendthatyourshedisraisedupothegroundslightly.
WARRANTY REQUIREMENTS
 Thefollowingmaintenanceprocessneedstobeadheredto,toqualifyforthesteelwarrantyofyourDuratufTamahereshed.
• Washallsurfacesannuallyusingahoseandsoftnylonbrush.
• Within2kmofcoast–washevery3monthsasabove.Afterastorm,washthecladdingandtheguttersassoonaspossibletoremoveanyhighlycorrosive
salt deposits.
• VolcanicAshFallout–washassoonaspossible,removingfall-outfromroofandgutters.
• Donotallowmanures,chemicalsorothercorrosivematerialstohavedirectcontactwithcladding.
2
33
3
PARTS LIST
TIMBER FRAMING
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
Front/BackBasePlate70x45H4(Green) 4.000m 2
EndBasePlate70x45H4(Green) 2.000m 2
Front/Back Top Plate 70 x 45 H1 (Red) 4.000m 2
End Top Plate 70 x 45 H1 (Red) 2.000m 2
Lintel 70 x 45 H1 2.490m 1
Stud 70 x 45 H1 (Yellow) 2.250m 11
Stud 70 x 45 H1 (Yellow) 0.243m 5
Stud 70 x 45 H1 (Yellow) 1.962m 2
Top Plate Packer 70 x 45 H1 4.000m 1
CentreRidgeBeam140x45H1 4.000m 1
Nog 70 x 45 H1 0.908m 4
Nog 70 x 45 H1 0.665m 2
Nog 70 x 45 H1 1.155m 2
Nog 70 x 45 H1 0.732m 2
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
BackWallCladdingSheets 4.000m 3
EndWallCladdingSheets 2.000m 6
Roof Sheets 2.330m 5
Front Wall Sheet 0.800m 6
HalfFrontWallSheet(390mmwide) 4.000m 1
Roller Door 2.400m 1
CLADDING/FLASHINGS
44
DESCRIPTION LENGTH QTY PART# DIAGRAM CHECKED
FrontCornerFlashing 2.435m 2 1001
BackCornerFlashing 2.365m 2 1002
Door Top Flashing 2.595m 1 1003
Door Head Flashing 2.400m 1 1004
DoorJambFlashing 2.032m 2 1005
Barge Flashing 2.395m 2 1006
Spouting 4.125m 1 1007
DownpipeCoverFlashing 2.260m 11008
Fascia 4.125m 11009
Front Top Plate Flashing 4.000m 1 1010
SpoutingEndCap 0.040m 21011
Gutterstrap 0.200m 2
4
HARDWARE/ACCESSORIES
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
Flathead Nails 75mm 190
Clouts 30mm 170
Rivets 7.9mm 120
Tek Screws 55mm 110
Tek Screws 25mm 220
Screws 40mm 8
PurlinCleat 86mm 2
75mmDPCWaterproofTape 30m Roll 1
RTV Silicone 1
Downpipe Dropper 1
Downpipe Brackets 2
Touchuppaintandbrush 1
Downpipe 3.000m 1
55
DATE: / / PACKED BY:
5
OPTIONAL EXTRAS
CLEAR ROOF
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
ClearRoofPanel 2.330m 1
PLY FLOOR
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
Plywood 17mm treated 2.000mx1.200m 3
Plywood 17mm treated 2.000x0.400m 1
Joists70x45mmH4 3.910m 5
Joists70x45mmH4 2.000m 2
Joists70x45mmH4 0.444m 12
AluminiumDoorStepFlashing 2.395m 1
Floor Screws 75mm 75
Floor Screws 40mm 75
Tek Screws 100mm 15
SOLID TIMBER FLOOR KIT
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
TimberFloorBoards150x25mm 2.000m 27
Joists70x45H4 4.000m 5
AluminiumDoorStepFlashing 2.395m 1
Floor Nails 50mm 280
Tek Screws 100mm 15
66
BUILDING A CONCRETE SLAB FLOOR
• Priortosettinguptheboxingforyourconcreteooryouwillneedtomarkoutthearea
to300mmbiggerthanthesizeoftheshed.Removeanysoftsoilordirt,llwithsandor
crusherdustandcompactrmlytoabout40-50mmbelowgroundlevel.
• Theconcretebaseshouldbe100mmthickaroundtheoutside,80mminthemiddleandthe
topoftheslabshouldbeatleast50mmabovethegroundlinetoavoidwaterrunninginto
your shed.
• Setuptimberboxingto3980mmx1980mm(insidemeasurementoftheboxing)This is
20mm smaller than the external measurement of the shed frame which allows a 10mm
gapbetweentheoverhangingcladdingandtheconcreteslabonallfoursidesoftheshed.
• Ifyouwish,placesomeplasticsheetingunderneaththe
 concretetostopmoisturecomingthroughtheoor.
• Now is the time to place any steel reinforcing or mesh.
IMPORTANT - SHAPING THE FLOOR AT THE DOORWAY
Toallowthewatertorunawayfromtherollerdoorsealatthefrontoftheshed,ndthecentre
ofthefrontandmeasure1200mmeachway.Thisisthepositionofthe2400mmdoorand
whereyouwillslopetheconcreteforwaterruno.
Whenyouhavepouredyourconcrete,startingfrom100mmbackfromthefront,shapethe
concretesothatitslopesdown20mmbelowtheboxingatthefront.
6
FOUNDATIONS
• Nodoubtbynowyouwillhavedecidedwhatsortofooringbaseyouaregoingtouse.
• Ifyouchoosetopouraconcreteoor,thisisthebestoptionasthecladdingoverlapswiththeoorpreventingthewaterfromowinginsidetheshed.
Pleaseseethedetailsbelowforpouringyourconcreteoor.
• ThesecondoptionistoinstallyourshedonaDuratufTimberFloorKit.Ifyouhaveoneoftheseoorkits,pleasemakesurethatyoureadthroughthe
instructionsfullyrstandproceedtobuildthisoorpriortostartingyourshed.Youwillneedtoensurethatthegroundisrmandatandthetheooris
anchored down securely
CONCRETE BASE
10mm
100mm
80mm
77
TIMBER FRAME
7
AEnd Base Plates - 2
BFront/Back Base Plates - 2
CEnd Top plates - 2
DFront/Back Top Plates - 2
EStuds - 14
FNogs - 11
GLintel - 1
TIMBER FRAME - BACK WALL
A
B
C
D
E
F
G
H
HFront Roof Packer - 1
I
ICentre Roof Beam - 1
Select:
1 x 4000mm Base Plate
1 x 4000mm Top Plate
 5x2250mmStuds
 2x732mmNogs
 2x1155mmNogs
`
• Selectone4000mmbaseplate(Green),one
4000mm top plate (Red) and six studs (Yellow).
• Layouttheframingonaatsurfaceasperthe
diagram with the top plate at the top. Ensure
thatthenotchesonthetopandbottomplates
face outwards. Nail together using two 75mm
nailsperjoin.Youcanusethenogstoposition
the studs in the right position. (see diagram).
• Positionnogs1132mmupfromtopsideofthe
bottomplatetoundersideofthenogandnailin
placewith2nailsineachend.
1073
1132
2340
4000mm
45 45
1155mm
45
732mm
45
45
1155mm 732mm
88
TIMBER FRAME - FRONT WALL
8
Select
1 x 4000mm Base Plate
1 x 4000mm Top Plate
 1x2490mmLintel
 4x2250mmStuds
 2x1962mmStuds
 5x243mmJackStuds(shortstuds)
 2x665mmNogs
• Layoutthetopandbottomplatesandthetwooutside
studs,ensuringthatthenotchesfaceoutwardsas
shown. Nail together at the corners using two 75mm
nails per corner.
• Nexttaketheremaining2studs(thesearedoorstuds).
Use the 665mm nogs as spacers to position them
665mm in from the corner studs and nail them in place
using2x75mmnailstopandbottom.
• Now,positionthe2x1962mmLintelSupportStudsto
theinsideofthedoorstudsanddownagainstthebase
plate.Securewith2x75mmnailsatthebaseendand
2xnailsskewedintothedoorstud.
• Nail the lintel on the top of the Lintel Support Studs
using2x75mmnailsineachend.
• Select2x243mmJackStuds.thesewillbetted
againstthedoorstudsabovethelintel.Fixateitherend
with2x75mmnails.
• Usingtheremaining3x243mmJackstuds,position
them 566mm apart from each other as per diagram and
nailtheminplacewith2x75mmnailsateitherend.
1962mm
Door Stud
Lintel Support Stud
Skew Nails
Lintel
566mm 566mm566mm 566mm
1132mm
4000mm
Notches face outwards
665mm
45mm 45mm
665mm
45mm 45mm
99
ASSEMBLING THE TIMBER FRAME
• Select2x2000mmbaseplates(Green)and2x2000mm
topplates(Red).Withthefrontwalllyingontheground,t
the notched out ends into the corresponding check outs in
the front wall framing.
• EnsureGreenjoinstoGreenandRedjoinstoRedandnail
with2x75mmnails.
9
• Positionthecompletedbackwallframeontopofthe4upright
framing plates.
• While someone supports the frame to ensure that it doesn’t
movearound,nailthisbackframeinplacewith2x75mm
nails at each corner.
 Carefullyrolltheframeoverontoitsbase.(Piecesoftimber
fromthepackagingmaybeusedtotemporarilybracethe
framebeforerollingitover).
• Positiontheremaining2xstudsinthecentreofthe
end walls (using the end wall nogs to give the correct
measurement)
• Takethe4remainingendwallnogsandttheseintothe
end walls at the same height as the other nogs. Nail in
place at either end.
1010
9
ASSEMBLING THE TIMBER FRAME
10
• PositiontheTopPlatePackeronthetopoftheframing,
ushwiththefront.Thisprovidesa70mmslopeforthe
roof.
• Skewnailtothetopplateusing8x75mmnails-2at
each end and the rest evenly spaced.
• TakethecentreRoofBeamandpositionoverthe2end
wallstudsandattachusing2x75mmnailsateach
end.
• SelecttheRoofBeamAngleBracesandscrewthem
underthecentreroofbeamandontothecentreend
wall stud as shown using 4 x 40mm screws.
Centre Roof Beam
Top Plate Packer
1111
If your shed has a concrete slab oor, position the frame onto the base. Note: if the shed oor is against a house or fence, you can
position the shed after it has been built (but before you install the roller door).
Please note that the design of the shed means that the wall cladding protrudes below the bottom timber plate. So that you are able
to build the shed properly you will need to temporarily screw some timber blocks under the bottom plate to lift it up so that the wall
cladding clears the ground while you build the shed. These will be removed when the shed is ready to position.
• Ensurethatthebottomwallframesarerunningstraightandthatthestudseithersideofthedoorareintherightplace.
• Measurediagonallyfromoneinsidecornertotheother,notethemeasurementandthenmeauretheoppositediagonaldistance.These
measurementsmustbethesamefortheshedtobesquare.Adjustifnecessary.Theframewilloverhangtheoortoallowthecladdingto
overlap. Ensure that this measurment is the same right around the shed.
• Screwthetimberbottombaseplatetotheconcreteoorusing15x100mmdynaboltsthroughtheframeasshown.(Dynaboltsnotsupplied)
• Usingahandsaw,Cutthroughthebottomplateushwitheachdoorstudanddiscardthecentrepieceoftheframethatlayacrossthe
doorway.
FLOORING - CONCRETE SLAB
11
Bottom Plate Cut Out At Doorway
1212
If your shed has an OPTIONAL TIMBER FLOOR KIT, t this now.
• Takeall5x4000mmFloorJoistsandplacethemparallel(with
 thenarrowsideofthejoistontheground)asperthediagram.
 Theoutsidejoistsare2000mmapartandthecentre3joistsare
500mm spaces (to the centres).
• Select2x2000mmoorboardsandlaythemonthetopof
 thejoists,oneateachendasperthediagram.Nailthe
 oorboardstothejoists,ushatthecorners,with2x50mm
clouts at each end.
• Whencompleted,Measurediagonally from one outside corner
 totheother,notethemeasurementandthenmeasuretheopposite
 diagonaldistance.Thesemeasurementsmustbethesameforthe
 shedtobesquare.Adjustifnecessary.
• Oncetheshedissquare,checkthatthespacingsoftheremaining3xjoists
are500mmaparttothecentresandnail2x50mmcloutsthroughtheend
oorboardsintoeachjoistateachend.
• Checkforsquareagainnailanotheroorboardateachendwith2xnailsinto
eachjoist.
Fig. 1
Fig. 2
Fig. 3
FLOORING - TIMBER FLOOR KIT
End Floor Boards
Joists
2000mm
500mm
500mm 500mm
500mm
FITTING THE REMAINING FLOORBOARDS
• Nextlayalloftheoorboardsontothejoists.Note,youmay needtocutdownaoorboard
lengthwisetollthenalgap(g.1).
• Startingfromoneend,laytheoorboardsinplaceuntilyoureachthemiddleoftheoor.
Thenstartttingthemfromtheotherenduntilyouhaveagapnearthemiddleoftheoor
thatthelastoorboardwon’ttinto.Ifyoudon’tneedtocutonedown,movetothenal
step on this page.
• Whenalloftheoorboardsareinplace,measurethewidthoftheremaininggapandadd
3-4mmtoensureatightt.Cuttheboardlengthwisetothismeasurement(g.1).
• Remove2fulloorboardsandtthecutdownboard(g.2).Makesurethattheendsofall
theboardsarestraightandalignedwiththejoistsatbothends.
• Placethenal2boardsinplaceinvertedasperg.3,andaligntheendstotherestfor
theoor.Standrmlyontheinvertedboardstopushthemintoplaceandtightenallofthe
oorboards.
• Finally,nailalloftheoorboardstothejoistswith2xnailsperboardintoeachjoist.
Your oor is now complete and ready for your shed!
(Note: Images not drawn to scale)
1313
If your shed has an OPTIONAL PLYWOOD FLOOR KIT,
t this now.
• Takethe5x4000mmlongoorjoistsandlaythemout
parallel to each other on their short edges as shown
 (45mmfacetotheground).Laythe2x2000mmJoists
across the ends.
• Using8x75mmscrews,screwtheoutsidejoists
togetheratthecornersusing2screwspercorner.
• Take1x444mmJoist,andusingitasameasuring
packer,positionthenextinternaljoistatoneendand
fastenwith2screws.Repeatattheotherend.
• Positionandattachedtheotherremaining2xjoiststhe
same way.
• Measurein1200mmfromtheLHendandmarkthe
centrepositiononalljoists.Take1x444mmjoistand
align it with the centre mark. Screw in from the outside
using2x75mmscrews.Next,measure2400mmin
from the LH end and mark the centre position on all
joists.Theother3x444mmjoistsshouldbepositioned
and screwed into place as per the diagram
• Whencompleted,Measurediagonally from one
outsidecornertotheother,notethemeasurementand
then meaure the opposite diagonal distance. These
measurementsmustbethesamefortheshedtobe
square.Adjustifnecessary
13
• Place one sheet of plywood in position running from the front
tothebackoftheshedasperthediagram.
• Alignthesheetwiththeedgesoftheoorframe,take
 20x40mmscrewsandfastentheplywoodtothejoistsand
baseplatesasshown(reddots).Astheplyonlyoverlaps
halfofthecentrejoist,anglethescrewsinwardstoensure
thattheydon’tmissthejoist.Repeatwiththeothersheet.
• Lifttheshedframeontotheoorandaligntheframewithall
edgesoftheoor.Onceagaincheckthattheshedissquare
usingthemethoddescribedabove.
• Screwtheshedframetotheoorusing1x100mmTek
screwsthroughthebottomplateasperthereddotsinthis
diagram.
Now we need to remove the bottom plate in the doorway
at the front.
• Withahandsaw,cutthroughthebottomplateushwiththe
door studs on either side and discard the centre piece.
• Attachdoorstepashingusing3x30mmscrews,screwing
throughthetopofthetopoftheashing.
FLOORING - PLYWOOD FLOOR KIT
1414
Waterproong is important to prevent leaks and keep the timber framing dry. Your shed has been supplied with a roll of DPC tape (Damp Proof
Course)
If your shed is positioned on a concrete or raised timber oor it is important that you install the DPC before attaching the cladding to prevent water
owing between the bottom plate and oor.
AROUND THE BASE
• Startingatonecorner,runalengthofDPCtapeacrossthefrontoftheshedfromonecornertotheother.Holdingthetopofthetapeushwiththetopofthe
bottomtimberframe(overlappingtheconcreteoor)nailittothebaseplateusing30mmcloutsabout600mmapart.Seethebluehighlightsinthediagrams
below.
• Wrap the tape around the corner and nail it in the same position to the other 3 sides of the shed.
CORNERS AND DOOR STUDS
• Onthefrontcorner,starttheDPCushwiththetopofthetoptimberplate.Folditaroundthecornerofthestudandtackitonbothfacesofthestuda30mm
clout on each side. See red highlights on the diagrams.
• Runthetapedownthestudtothebottomofthebaseplateandcut.Nailatthebottomthesameaswedidatthetopandput3more30mmcloutsevenly
spaced up the front and side faces of the stud. Repeat with the other 3 corners.
• Repeatwith2xdoorstudsfromthebottomofthebaseplateupunderthedoorlintel.Nailaswiththecorners.
14
ATTACHING DPC TO FRAME
DPC
DPCnailedtotheCornerStud
DPCnailedtotheCornerStud
1515
ATTACHING THE DOOR HEAD FLASHING
The door head ashing sits up underneath the lintel to cover the timber framing that would otherwise be exposed to the weather.
I
• Selectthedoorheadashingandholditupunderneaththelintel.Itshouldtsnuglybetweenthedoorstuds.
• Holdingtheashingintight,nailittothelintelusing6x30mmclouts,3xontheundersideofthelinteland3onthefrontfaceoftheashingevenlyspaced.
15
TimberLintel
DoorHeadFlashing-ensure
that the folded edge is under the
lintel.
1616
16
WALL CLADDING
TO AVOID CORROSION:
• Whereatallpossibletrynottotrapmetallingsbetweentwo
sheets.Removeallmetallingsbeforeriveting.
• CarboninpencilsreactswiththeZinc/Aluminiumcoatingonsteel.
Use an ink pen to mark the steel as required.
WALL CLADDING FIXING PATTERN
FLOOR
BASE PLATE
CLADDING
FIXING AND
OVERLAP
DETAIL
DPC
1610mm
25mmTekScrews
848mm
17
WALL CLADDING - BACK & ENDS
Note-Whenattachingwallcladding,alwaysensurethatthetopsheet
isushwiththetopofthetoptimberframingplateandthatthe
ends of the cladding sheets are ush and parallel with studs. This
willensurethatwallpanelsaresquare.Alwaysscrewwallsheets
throughthetrough(innerribclosesttotheframe)oftheprole.
TOP WALL SHEET
• Take a 4000mm length rear wall sheet and hold it in position at the
topofthebackwall.Itmustbeushwiththetopoftoptimberplate
andbothendsmustbeushwiththeoutsideofthestudsateither
end. (Fig. 1)
• Using1x25mmTekscrew,attachoneendofthesheettotheframeat
the top left hand corner of the sheet (Fig.1)(a). Place the screw approx
25mminfromendofthesheet(thecornerashingwillcoverthescrews).
• Repeat at the top of the sheet at the other end making sure that
thecladdingisushwiththetopofthetopplate.(Fig. 1) (b)
NOTE: The middle sheet will need to lap UNDER the top sheet,
so don’t screw right at the bottom of the sheet yet!The top sheet
will nish 848mm below the top of the framing and the second
sheet nisheds 1610mm down (see Wall Cladding Fixing Pattern
on the previous page
• Toxthebottomofthesheet,holdthetopsheetatagainstthe
framing and align the edge of the cladding and the corner stud.
Thisensuresthebackwalloftheshedissquare.Place1x25mm
Tekscrew2ribsupfromthebottomofthesheet(Fig. 3)(d). This
will let the next sheet slide underneath.
MIDDLE & LOWER WALL SHEETS
• Positionthe2ndsheetunderneaththerstsheetsothatitis
overlapped correctly (Fig. 3). Aspertherstsheet,startinthe
toplefthandcorner,placeascrewintheoverlapofthe2sheets
(Fig. 3)(e) and (Fig. 2)(f).
• Repeat at the top at the other end. Once again square the framing
upwiththecladdingandscrewthebottomofthesheetusingthe
sameprocessasthetopsheet(Fig.2)
• Repeatwiththebottomwallsheet(Fig.4)Bottomwallsheetshould
nishapprox30mmbelowbottomofbaseplate.
• Using25mmtekscrewsinthemiddleofthesheet,screwthethree
wallsheetsoaspertheplanonthepreviouspage.
 -5x25mmTekscrewsperendofeachsheet
 -3x25mmTekScrewsineachstudofthetopwallsheet
 -2x25mmTekScrewsineachstudofthemiddlesheet
 -3x25mmTekScrewsineachstudofthebottomsheet.
Repeat the above steps with each side wall until you have
nished the back and two end walls.
--IMPORTANT -- Make sure you align the side wall corrugate
sheets with the back wall so that the ribs line up.
Fig.4
Fig.1
(a)
(c)
Fig.3
(d)
(e)
Fig.2
(f)
FIXING WALL CLADDING - FRONT
OVERDOOR CLADDING SHEET
Fittingthetopcladdingsheetonthefrontwallwillbealoteasierwith2
peopleand2ladders...
• Select the 4000mm top front wall sheet (this is not a full width sheet).
Positionthesheetmakingsureitisushwiththetopofthefronttimber
framingandushwiththecornerstudsatbothends.Fixwith1x25mm
Tek screw at each end. Fit the remaining screws once all of the front wall
claddinghasbeenattached.
DOOR SIDE CLADDING - TOP SHEET
• Fit the wall sheets each side of the doorway using the same process
asbefore.Selecta800mmcladdingsheetandlapitunderneaththe
overdoorsheetaspernormaloverlappingstandards.Fixwith2x25mm
Tek Screws through the overlap.
• Place2xmore25mmTekscrews2ribsupfromthebottomofthesheet
either side so the next sheet down can lap underneath.
The front wall cladding is attached the same way as the other side walls, except that the bottom cladding sheets either side of the roller door will
overlap a lot more than the side and back walls. This will be explained in the step below “BOTTOM SHEET”.
Steelushwithtimberframe
Fixwith2x25mmTekScrews
DOOR SIDE CLADDING - MIDDLE SHEET
• Usinganother800mmdoorsidecladdingsheet,lapitunderneaththesheetaboveaspernormalandplace2x25mmTekscrewsintotheoverlapasnormal.
NOTE: do not place any screws in the bottom of this sheet at this stage!
DOOR SIDE CLADDING - BOTTOM SHEET
NOTE: Because of the Overdoor Cladding Sheet at the top of the front wall, the bottom sheet will lap up under the middle sheet by about 5 ribs.
Providing that the sheets have been positioned correctly, the steel prole will match the side walls.
• Takeanother800mmfrontwallcladdingsheetandslideitupunderthemiddlesheetuntilthebottomofthesheetisapprox30mmbelowbottomoftheshed
framing (the same as the side wall).
• Pressthesheetsagainsttheframingsothatthesteeloverlapsniceandtight.Aligntheendsofthesteelwiththecornerstudaddoorstud.Nowplace2x
25mmTekscrewsintothebottomofthemiddlesheet.Thiswillholdbothoverlappedsheetsinplace.
• Finallyscrewoallthesheetswith25mmTekscrewsasprevious(asperpreviousxingdetails).
REPEAT WITH THE CLADDING ON THE OTHER SIDE OF THE DOOR.
• FinallynishxingtheOverdoorCladdingSheet-using25mmTekscrewsateachendandintothecentreofeachofthejackstudsabovedoor.
18
1919
19
ATTACHING THE FLASHINGS
Now it is time to nish the corners by tting the Corner Flashings.
PLEASE NOTE: Do NOT screw tek screws too tightly into the corner
and door side ashings as they will pull in and leave a dent.
Wewillscrewthecornerashingsontoeachcornerusingsix55mmtek
screwspercorner,3xintoeachfaceoftheashing,2xatthetop,2xat
thebottomand2xinthemiddle.Thetopscrewsshouldbeapprox250mm
down from top of top plate.
•
StartingwiththefrontRHashing,holditinplaceushwiththetopofthe
front walltimberframe.Pre-drilla3.5mmhole250mmdown,inthe
frontface.Ensurethattheashingissquareandparallelwiththewall
andfastenwithaTekscrew.Repeattheprocessatthebottomofthe
ashing,takingcaretokeeptheashingverticallyplumb.
• Backatthetop,adjusttheashingsothatitisperpendicular(vertically
level)fromtheside,pre-drilltheholeatthetopparallelwiththerst
screwandattach.Repeatatthebottom.Nowndthecentreofthe
ashingvertically,pre-drillandxthe2middlescrews.
• Repeat with all corners
DOORJAMBFLASHINGS
• Positionthedoorjambashingsotopislevelwithundersideoflintel.
• Usingtinsnips,knotchbottomofashingaroundconcrete,plyortimberoor.
• Attachusingthree30mmclouts,nailedtoinsideofstud(top,bottomand
middle) and three 55mm tek screws on the outer face screwed through the
front wall cladding into the stud.
• RepeatwiththeLeftDoorJambashing
OVERDOORFLASHING
• Positionthedoortopashingontothetopofthedoorjambsandcentredon
thedoor.(Noteashinglengthwillprotrudeapprox10mmpastoutsideedgeof
eachdoorjambashingtoallowanywaterrunotobeawayfromthedoor).
• Usingthree55mmtekscrews,(oneeachendandoneinmiddle)screwthe
ashingthroughthefront90mmwidefaceintothetimberlintel.
2020
20
FITTING THE SPOUTING
This shed comes with a built in spouting and downpipe system so that you can
easily manage the water runo.
CUTTING THE DROPPER HOLE
• Preparationforttingtheendcaps,youwillneedtocutouttheholeforthe
downpipe dropper.
• Determinewhichendyouwantthedownpipeandmarkaline200mminfromthe
endofthespoutingasperthediagramontheright.Youwillbecuttinga80mm
holeinthecentreofthebaseofthespouting.
• Placeamarkinthecentreofyour200mmline,andusingthisasthecentre,scribe
amarkwithadiameterof80mm.
• Cutouttheholebydrillingafewsmallholesthenusingtinsnipstoenlargetothe
correctsize.
FITTING THE END CAPS
• Theendcapsneedtobeinsertedintotheinsideofeachendofthespoutingand
sealed up to stop the water from running out.
• Selecttherstendcapanddrytit(nosilicone)sothatyouarepreparedand
knowwhereitwillbesittinginthespoutingforwhenyouhavewetsilicone.Pre-
drillingyourrstrivetholeishelpfulforpositioningwhenthesiliconeisapplied.
• OpentheRTVsiliconeandspreadabeadaroundthe3sidesoftheendcapthat
willbeincontactwiththeinsideofthespouting.Fittherstendcaptotheendof
the spouting and rivet in the predrilled hole. Insert all remaining 5 rivets as shown
in the diagram.
• Wipeexcesssiliconeotheoutsideofthespoutingimmediatelyandspreadany
extraaroundinsidethespoutingrmlyintothejoinforawatertightseal.Repeat
with the other end cap.
• Oncetheendcapsaretted,positionthespoutingcentrallyonthetopplateatthe
backoftheshed(itwilloverhangeachsidebyapprox.20mm)Nailtothetopplate
using4x30mmclouts,oneateachendandtwoevenlyspacedinthemiddle.
200mm
80mm
Rivet positions
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Duratuf Tamahere Assembly Instructions

Brand
Duratuf
Model
Tamahere
Type
Assembly Instructions
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