Wells Manufacturing JG-246UL User manual

Wells Manufacturing
Brand
Wells Manufacturing
Model
JG-246UL
Type
User manual
WELLS BLOOMFIELD, LLC
2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439
telephone: 775-689-5707
fax: 775-689-5976
www.wellsbloomfield.com
p/n 307373 Rev. A ECN-13360 I 111J 071024 cps
INSTALLATION INSTRUCTIONS
RETROFIT KIT# 65655A
REPLACE RELAY IN JG-246UL
111J
Page 1 of 3
Kit #65655A replaces existing mercury 1P and 2P relays with a
single electronic 3P E-Safe relay.
PREPARATION
• Disconnect griddle from electric power and allow to cool before
proceeding.
• Remove front panel. Remove and discard both relays.
• Cut off two top right weldstuds.
• Mark and drill 3/16” hole for mounting E-Safe relay. De-burr
the hole.
CAUTION:
ELECTRIC SHOCK
HAZARD
Disconnect from electric power
before servicing appliance.
CAUTION:
BURN HAZARD
Allow unit to cool before
proceeding.
IMPORTANT
Old relays contain mercury.
Dispose of properly per
applicable codes and ordinances.
Before removal, mark wires at
relay .
SUGGESTION
Weldstuds may be removed with
end cutters. Alternately, a rotary
tool with cut-off disk may be used,
provided that other components in
the control box are protected from
cutting sparks and debris.
Weldstuds do not need to be
removed completely, but must be
reduced to prevent interference
with the new relay.
KIT 65655A CONTENTS
1 ea Relay E-Safe 506976B
1 ea Insulation
1 ea Control Panel Louvered
1 ea Nut 8-32 KEPS 51053
1 ea Screw 8-32x1/2
6 ea Ring Terminals
2 ea Push-On Terminals
2 ea Pop Rivets 54284
1 ea Envelope w/ Wiring
Diagram
ON
OFF
1
5
0
200
250
300
3
5
0
400
450
500
550
DISCARD
1-7/8” (1.88”)
3-1/4” (3.25”)
3/16” DRILL
USE PROVIDED
SCREW & NUT
48mm
82.5mm
REMOVE THESE
2 WELDSTUDS
USE EXISTING WELDSTUD
Page 2 of 3
INSTALLATION
• E-Safe relays is installed with control terminals A1 & A2
positioned to the upper right.
• Mount lower right oblong mounting hole of relay on lower right
weldstud. Be sure remaining portions of cut-off weldstuds do
not contact relay. Use existing nut to secure relay.
• Use provided screw and nut to secure relay upper left mounting
hole to newly drilled hole in control panel.
• Crimp provided ring terminals on existing wires:
#2 (T1), #3 (T2), #4(T3), #5 (L3), #6 (L2) and #7 (L3).
• Crimp provided push-on terminals on existing wires:
#12 (A2) and #13 (A1).
• Reconnect wires to relay using wiring diagram p/n 307339.
• Cut thermal insulation as indicated and install on rear of control
panel.
• Tape envelope with wiring diagram to inside left end of control
box.
• Reassemble new front panel to control box.
Reconnect unit to electric power. Test unit for proper operation.
NOTE:
The E-Safe relay has more
stringent cooling requirements
than mercury relays. This kit
provides a thermal insulation
backing and a ventilated front
panel to help maintain acceptable
temperatures within the control
box.
I 111j p/n 307373 Instruction Retro Relay JG-246UL
ADHESIVE SIDE
2
12
13
5
3
6
4
7
WIRING
DIAGRAM
Page 3 of 3
I 111j p/n 307373 Instruction Retro Relay JG-246UL
2
L
L
L
1
3
1
6
9
8
7
L
3
2
16
L
L
TERMINAL BLOCK
3-PHASE WIRING
WIRE
NUT
PILOT LIGHT
2PCS
5
16
15
31
21
11
32
22
12
1
2
10
7
8
POWER
SWITCH
REV.(-) PN 307339
9
11
SINGLE PHASE WIRING
5
13
6
12
7
E-SAFE
RELAY
L3
5
THERMOSTAT
550°F
6
2
3
4
A1
T3
T2
L2
T1
L1
A2
4
FIELD CONVERTIBLE TO SINGLE PHASE
VOLTS
8.0
6.0
3
ELEMENT
4KW (2)
WIRING DIAGRAM JG-246UL
208/240V FACTORY WIRED 3 PHASE ONLY
208V
240V
KW
THREE PHASE AMPS
L1 L2 L3
SINGLE
PHASE
14.4
16.7
25.0
28.9
14.4
16.7
28.9
33.3
JG-246UL WIRING DIAGRAM
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Wells Manufacturing JG-246UL User manual

Wells Manufacturing
Brand
Wells Manufacturing
Model
JG-246UL
Type
User manual
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