Knaack 1000 Installation guide

 Keephandsclearwhenclosingboxlidordoors.Handsorngerscouldbecrushed.

Incorrectuseofthisproductcanleadtoaccidentalinjuryorevendeath;followallrecommendedguidelineswhenusing.

• Read&understandallinstructions&warningsbeforeoperatingorusingthisproduct.

• DONOTputfuels,ammables,explosives,orhazardousmaterialsinsidetheseproducts.

• Gasoline,solvents,gunpowder,orothermunitions,dynamite,propane,acetyleneorothersuchproductscan

explodeifstoredinsidetheseproducts.Volatileliquidscanleakandcatchrewhenheatedincontainersbysun

causingburns,injury,ordeath.

• UsethesestorageproductsONLYforstoringandtransportingelectrictoolsorhandtools&equipment.

• Failuretofollowthesewarningsormodicationsorotherusesoftheseproductscouldresultindeath,serious

injury,orpropertydamage.

• Anymodicationorunintendeduseofthisproductshallimmediatelyvoidallmanufacturer’swarrantees.

• Manufacturerdisclaimsallliabilitiesforinjuriestopersonsorpropertyresultingfromanymodicationsto,or

unintendeduseofthisproduct.

MONSTERBOX™JobSiteStorageEquipmentisintendedtoprovidesuperiorstoragesecurityforyourtoolsand

equipmentonthejobsite.Itisconguredwithliftingringstoallowmovementbycranewithappropriateriggingand

safetyprecautions.Thestorageunitsareratedfor2500lbs.capacity(includingtheweightofthestoragecontainer).The

MONSTERBOXlineisalsoconguredtoenableapowercordpassthroughoraccepttheKnaackAccessoryResident

PowerSupplyBoxoption.

DANGER

NOTICE

INSTRUCTION AND REPAIR PARTS MANUAL

MODELS 1000, 1010, & 1020

1. RemovethetearoffsectionfromthePRODUCTREGISTRATIONlabelinsideyourMONSTERBOXandattachit

tothismanualinthespaceprovidedbelow.Readandsavethismanualinasecureplace.

2. Itisimportanttoregisteryourkeycodeuponpurchaseoruponchanginglockcylinderstokeyyourboxesalike.

Failuretoregisteryourkeycodecouldresultinaninabilitytounlockyourbox.Asapremiumsecuresolutionfor

toolstorage,thereisapossiblitythatifyourkeysarelostormisplacedthatunlessregestered,youwillnotbeable

toenteryourbox.

3. KnaackL.L.C.willonlyselladditionalorreplacementkeystotheregisteredowneroftheserial#ontheproduct.

4. Inserttear-offsectionfromregistrationdecalinthespaceprovidedbelow.

5. To register your KEY CODE, do the following:

Call1-866-KNAACK1orregisteron-lineatwww.knaack,com

INSERT TEAR OFF SECTION FROM PRODUCT REGISTRATION

Write your Key Code here:

____________________________

Keep this manual in a secure place.

WARNING

Lock Cylinder Replacement

(14-0024 Installation Instructions)

Intheeventthatyourlockcylinderneedsreplacementorakey-a-like

situationisofinterest,thelockcylindercanberemovedandreplaced

aslongasyouhavetheoriginalkeythatwassuppliedwithit.

STEPS:

1. Takethekeyandunlockthehandleallowingittoextendout

ofitsrecess(Fig.2).

2. Withthehandlefullyextended,pushbacktherubberseal

revealingthelockingcylinderbolt(Fig.3).

3. Takeasmallscrewdriverorsimilarpointedobject,pushthe

cylinderboltintoitsrecessandrotatekeyfullyclockwise

(Fig.4).Thisactionallowsthelockcylindertoreleasefrom

itshandlehousing.Pullthecylinderoutviatheengagedkey

(Fig.5).

4. Takethereplacementcylinder,turnitskeytotherightto

unlockthemechanismandpushitintothereceivinghousing

ofthehandleuntiltheboltengagestheslottherebysecuring

thecylinderintothehandle.

5. Pulltheprotectivesealbackoverthehandleshaftandinto

placesoastoeffectivelysealtheassembly.

6. Testthekeyinthelockandreturnthehandletothe

recessed,lockedposition.

Locking/Securing your MONSTER BOX™:

TheMONSTERBOX™seriescomesequippedwithadrillresistant

replaceablelockcylinderandhandleassembly.Eachunitissupplied

with(4)keys.

STEPS:

1. Toopenthelock,insertthekeyandrotate90degreestothe

right(Fig.1).

2. Therecessedhandleshouldpopfreefromtherecessfor

accessingit(Fig.2).

3. Grab the handle and rotate to the right to disengage the

lockingrods.

4. Liftthecoverorswingopendoorsforaccessasneeded.

5. Ensurethelockhandleisintheunlatchedpositionbefore

closingthedoorsorcoverstoavoidcollidingthelatchinto

the latch pin.

6. Tolock,simplyinsertthekeyandtrunlefttothelocked

positionandremovethekey.Turnthehandletotheleftand

pushitbackintoitsrecess.

LOCKING INSTRUCTIONS

LockCylinder

HandleAssembly

Figure1

Figure2

Figure3

Figure4

Figure5

cylinderbolt

LockCylinder

PreparingtheMONSTERBOXforliftingbycrane:

• ForSAFEriggingandliftingpractices,refertoASMEB30series;SafetyStandardforCableways,Cranes,

Derricks,Hoists,Hooks,Jacks,andSlings.(Seewww.asme.org).

• Alwaysinspecttheliftingringstoensuretheyareinproperworkingorderandarenotdamagedorcorroded.

Replaceanydamagedringspriortorigging.

• Securedoorsorlidsofboxtopreventunwantedopeningorspillingofcontents.

• Planrouteofliftedboxsothatitdoesnotpassoverpersons.Clearareaofpersonsafterboxisconnectedand

tension is established.

• LIFTONLYbyliftinglugs,DONOTliftbyhandles,theyarenotdesignedtosupportheavyloads.

• Rigforliftingusingall(4)availableliftingrings.Theloadratingisbasedonusingall(4)liftingrings.

Preparing MONSTER BOX™ for lifting by crane:

LIFTING INSTRUCTIONS

STEPS:

1. Ensureallinternalitemsaresecuredandnotallowedtoshift

duringtransport.

2. Closelidandorsecurealldoorsinalockedpositionpriorto

lifting.

3. Cabletie,hook,orslingwithstrapsalongall(4)liftinglugs,

as shown.

4. MaintainallriggingpracticesinaccordancewithASMEB30.

Seepicturetorightfortypicalrigging.

5. Ensureallliftinglugsareuninpingedandcanalignfreely

towardsthecenteroftheunit.

6. Avoidanysuddenjerksorrapidfallswhilemovingthe

MONSTERBOXbycrane.

7. NEVERLIFTunitoverpersons;ALWAYSclearareabefore

movingMONSTERBOXbycrane.

RefertoASMEB30

forproperrigging

techniques

DO NOT

Crane-liftby

handles

Recommended Load ratings:

RefertoTable1forallowableloadratingofMONSTERBOXfor

liftingbycraneaswellasrecommendedstorageweightcapacities

onshelving.

Model1000 Model1010 Model1020

Liftby

crane

Not to exceed

2500lbs.(including

conainerweight)

Not to exceed

2500lbs.(including

conainerweight)

Nottoexceed2500

lbs.(includingconainer

weight)

Shelving 30lbs./sq.ft. N/A 30lbs./sq.ft.

DoorShelv-

ing

N/A N/A 60lbs.(eachdoor,any

moremayincurtipping

anemptycontainer)

Table 1

WARNING

Caulkevenly

underbearing

plate to seal

Bearing Plate

LockNut

Grade8Bolt

STEPS:

1. ContactKnaackLLCtoobtainfactoryoriginal

liftingringsystemforreplacement.

2. Eachliftingringhasaproofloadrating*stamped

onthebaseofthering;donotsubstitutewith

look-a-likecomponents;useonlyKnaack

approvedparts.

3. Eachliftingringissecuredinplacebyapairof

Grade8socketheadcapscrews,locknutsand

bearing plates.

4. Loosenthelocknutsandremovethebolts.

ALWAYSREPLACEthehardwarewithapproved

Knaackcomponents.

5. Ensurebearingplatesarereturnedtotheir

originalconguration.Discardingbearingplates

couldleadtoprematurefailure.

6. Reassembleandtighteneachboltto16ft-lbsof

torque.

7. Applyabeadofsiliconecaulkunderthe

perimeterofthebearingplate,asshown.

*Theproofloadvaluestampedonthebaseofthelifting

ringsDOESNOTindicatetheratedloadofthecontainer

forcranelifting.Valuesaretypicallyhighertoinclude

safetyfactors.

Shelf Adjustment: (Model 1020 Only)

MONSTERBOX™CabinetcomeswithAdjustableshelving.

StepstoRemoving/adjustingshelf:

1. Removeitemsfromtheshelfbeforedislocatingfromsupports.

2. Removeplasticclipsundershelfbeforeadjusting.

3. Carefullyliftupontheshelffreeingthetabsfromtheengagementslotsintheboxshelfsupport.

4. Ifdesired,removeshelfentirelyfromunit.

5. Relocateshelftopreferredmountingpositionbyaligningthesteeltabswiththeslotsinthesupportchannel.

6. Slidetheshelftabsintothesupportslotsandpressdowntofullyseatshelfandassureitissecurelymounted.

SHELF INSTRUCTIONS

REPLACING LIFT RINGS

LiftingRing

ExtensionCord-

• FollowallExtensionCordmanufacturer’sWarningsandInstructions.

• Afterremovingknock-out,insertrubberholeprotector.DoNotinsertextensioncordthroughholewithoutprotector

in place.

•Onlyuseathree-wireextensioncordwithallthreeprongsintact.Neverremovetheroundgroundingprong.

• Extensioncordmustbeconnectedtoa120VoltGFCIprotectedoutletwithproperground.IfGFCIoutletisnot

available,useanextensioncordwithGFCIprotectionbuiltin.

• Checktheinsulationandplugsofextensioncordbeforeusing.DoNotusecordifitiswornordamaged.

• DoNotoverloadextensioncord.

• Removeextensioncordfromtheholebeforemovingortransportingstoragechest.

• AnextensioncordnotmarkedforOutdoorUsemustonlybeusedIndoors.

• DoNotconnectextensioncordtooutletthatalsosuppliescriticalsafetyequipmentwithpower.

CordlessPowerToolBatteryChargers-

• SeeCharger’sOwner’sManualforproperuseandcareofchargerandbatteries.FollowallWarningsand

Instructionsprovidedwithyourbatterycharger.

• Placechargersandelectricalconnectionsintray.

• ChargersareDrylocationuseonly.DoNotexposetoliquid,vapor,orrain.Shouldyourchargerbecomewet,Do

Notattempttouse.Unplugextensioncordfromsupplybeforehandlingwetchargerorcords.

• Onlyusechargersandbatteriesthatareintactandoperatingproperly.

• DoNottouchmetalprongswhenpluggingchargerintoextensioncord.

• Keepammablematerialslikepaperorragsawayfromcharger,cordsorconnections.

• DoNotplaceorattempttochargeleadacid,cartypebatteriesinstoragechest.

Coming in 2008

POWER PASS™ electrical pass through (included):

TheJobSitemodelslistedintheprevioussectionhaveapre-determined

mountingareasuggestedforusewiththePOWERPASSelectrical

passthroughortheAccessoryResidentPowerSupplyBox(purchased

separately).

Knockoutremoval:

1. Choosethedesiredlocationandsecureahammerormallet.

2. Usingamallet,striketheknockoutfeatureuntilitbreaksfreeofthe

sheetmetalwall.Twisttheplugfromwallwithpliers,ifnecessary.

3. Ensureallsharpedgesareremoved.Inserttheincludedgrommetto

ensurepowercordsareprotectedfromrawsheetmetaledges.

RECHARGING POWER TOOLS IN YOUR MONSTER BOX™

WARNING

Accessory Resident Power Supply

TheAccessoryResidentPowerSupplyBoxcanbeusedwithanyKNAACK®JobSiteStorageEquipmentaswellasother

manufacturesofjobsiteequipment.Somejobsitestorageequipmentmanufacturedfrom2007andbeyondincorporated

knockoutfeaturesinthecontainerwallstoreadilyaccepttheAccessoryResidentPowerSupplybox.Allothermodels

requirepunchinganddrillingmountingholestoaccommodatetheoption.

Note:FollowinstallationinstructionsincludedintheAccessoryResidentPowerSupplyBoxkitformountingthisoptionto

yourJobSiteBox

Suggesteduse:

TheAccessoryResidentPowerSupplyBoxcansupplysimultaneouspowerto(4)devicessolongasthecumulative

drawnamperageis15ampsorless.Typically,thiswillallowcontinuedchargingofbatterycells(fortools)inconjunction

withmediumdutytooloperationatthejobsitebox.

REPLACEMENT PARTS

Description   Part#   Fits

HandleKit-MonsterBox 70023   1000,1020

LatchHandle-MonsterBox 70024   1000,1010,1020

LatchRod-1000/1010  70025   1000,1010

LiftRings-setof4  70026   1000,1010,1020

Catch-1000/1020  70027   1000,1020

Catch-1010   70028   1010

GasSprings   977-2PK  1000

BallStudsforGasSprings 921-4PK  1000

ShelfGrommet(1)  7628   1000

Caps&PlugsKit  7683   1000,1010,1020

StemBumpers-1000  70029   1000

CappedGrommet  70030-1PK  1000,1010,1020

LatchRods-1020  70031   1020

WireRack   70032   1000

ReplacementKeys  70022-XX  1000,1010,1020

ReplacementKeyCylinders 71022-XX  1000,1010,1020

ACCESSORIES

Description   Part#   Fits

Casters   600   1000,1010,1020

Casters   695   1000,1010,1020

CasterInstallation&Replacement:

Yourjobsitestorageboxisequippedtoacceptoptionalcastersthatprovidemobilityoftheunit.Thecastersaresold

inaseparatekitandareboltoncapable.RefertoInstallationInstructionsinCasterKitforrecommendedprocedureof

attachment.

LIMITEDWARRANTY

ThisLIMITEDWARRANTYismadebyKnaackLLC,420E.Terra.CottaAve.,CrystalLake,IllinoistotheoriginalretailpurchaserofKNAACK®orproducts.

KNAACKLLCWARRANTSTHATKNAACKPRODUCTSWILLBEFREEFROMDEFECTSINMATERIALANDWORKMANSHIPFORAPERIODOFTHREE(3)

YEARSFROMDATEOFPURCHASEBYTHEORIGINALRETAILPURCHASER.

If,beforetheexpirationoftheWarrantyperiod,purchaserdiscoversthattheKNAACKproductfailstofullltheWarranty,purchasershallcontactKnaackLLCtomakear-

rangementsforaninspectionoftheproduct.IfKnaackLLCdeterminesadefectexists,KnaackLLCshall,atitsoptionandexpense,repairorreplaceanydefectivepart.

AllWarrantyrepairsshallbemadebyanauthorizedKNAACKproductdealerorKnaackLLCapprovedservicecompany.

ThisWarrantyshallnotapplyiftheKNAACKproducthasbeensubjectedtomisuse,abnormalserviceorhandling,impropermaintenance,oralterationsmadebyanyone

otherthanKNAACKProductdealeroraKnaackLLCapprovedservicecompany.

THEWARRANTYPRINTEDABOVEISTHEONLYWARRANTYAPPLICABLETOTHISPURCHASE.ALLOTHERWARRANTIES,EXPRESSORIMPLIED,INCLUD-

INGBUTNOTLIMITEDTOTHEIMPLIEDWARRANTIESOFMERCHANTABILITYANDFITNESSFORAPARTICULARPURPOSEAREHEREBYDISCLAIMED.

KNAACKLLCSHALLNOTBELIABLEFORANYINCIDENTALORCONSEQUENTIALDAMAGESARISINGOUTOFANYBREACHOFTHISWARRANTYNOR

SHALLTHEDAMAGESEXCEEDTHERETURNAMOUNTOFTHEPURCHASEPRICEPAIDBYTHEORIGINALPURCHASER

ThisWarrantyisinlieuofallWarrantiesexpressorimplied.ThetermsofthisWarrantyshallnotbemodiedbyanyparty,theirsuccorsandassigns.ThisWarrantygives

youspeciclegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.

Ifyouhaveanyquestions,pleasecallourcustomerservicedepartmentat1-800-456-7865.

Productsareprotectedbyoneormoreofthefollowingpatentsortrademarks:U.S.-1182982,

1517767,1897535;Canada-281398;U.K.-1390299;Australia-754070;N.Z.-296048;other

patents pending.

KNAACK, L.L.C.

420E.TerraCottaAve,CrystalLake,IL60014

www.knaack.com

Rev.D1/08PartNo.14-0023

WhenthemovingtheMONSTERBOXonground…

• Seekmechanicalassistancetomove.Optionalcastersareavailabletoassistinmovingthecontaineronrm,

levelsurfaces.