Toro TimeCutter ZS 4200S Riding Mower User manual

Category
Lawnmowers
Type
User manual

This manual is also suitable for

FormNo.3425-600RevA
TimeCutter
®
ZS3200SorZS
4200SRidingMower
ModelNo.74682—SerialNo.400000000andUp
ModelNo.74684—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3425-600*A
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
GrossorNetTorque:Thegrossornettorque
ofthisenginewaslaboratoryratedbytheengine
manufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940orJ2723.As
conguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclass
ofmowerwillbesignicantlylower.Pleasereferto
theenginemanufacturer’sinformationincludedwith
themachine.
Gotowww.Toro.comtoviewspecicationsonyour
model.
Important:IfyouareusingamachinewithaToro
engineabove1500m(5,000ft)foracontinuous
period,ensurethattheHighAltitudeKithasbeen
installedsothattheenginemeetsCARB/EPA
emissionregulations.TheHighAltitudeKit
increasesengineperformancewhilepreventing
spark-plugfouling,hardstarting,andincreased
emissions.Onceyouhaveinstalledthekit,attach
thehigh-altitudelabelnexttotheserialdecalon
themachine.ContactanyAuthorizedToroService
DealertoobtaintheproperHighAltitudeKitand
high-altitudelabelforyourmachine.Tolocate
adealerconvenienttoyou,accessourwebsite
atwww.Toro.comorcontactourToroCustomer
CareDepartmentatthenumber(s)listedinyour
EmissionControlWarrantyStatement.
Removethekitfromtheengineandrestorethe
enginetoitsoriginalfactorycongurationwhen
runningtheengineunder1500m(5,000ft).Do
notoperateanenginethathasbeenconverted
forhigh-altitudeuseatloweraltitudes;otherwise,
youcouldoverheatanddamagetheengine.
Ifyouareunsurewhetherornotyourmachine
hasbeenconvertedforhigh-altitudeuse,lookfor
thefollowinglabel.
decal127-9363
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyhomeownersinresidentialapplications.Itis
designedprimarilyforcuttinggrassonwell-maintained
lawns.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g266235
Figure1
Undertheseat
1.Modelandserialnumberlocation
Writetheproductmodelandserialnumbersinthe
spacebelow:
ModelNo.
SerialNo.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
SafetyAlertSymbol............................................4
GeneralSafety...................................................5
SlopeIndicator...................................................6
SafetyandInstructionalDecals..........................7
ProductOverview...................................................12
Controls...........................................................12
BeforeOperation.................................................14
BeforeOperationSafety...................................14
Pre-Start...........................................................15
FuelSafety.......................................................15
AddingFuel......................................................16
PerformingDailyMaintenance..........................17
BreakinginaNewMachine..............................17
UsingtheSafety-InterlockSystem....................17
PositioningtheSeat..........................................18
AdjustingtheMotion-ControlLevers.................18
ConvertingtoSideDischarge...........................19
DuringOperation.................................................21
DuringOperationSafety...................................21
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................23
OperatingtheThrottle.......................................23
StartingtheEngine...........................................24
ShuttingOfftheEngine.....................................24
UsingtheMotion-ControlLevers.......................24
DrivingtheMachine..........................................25
UsingtheSideDischarge.................................26
AdjustingtheHeightofCut...............................27
AdjustingtheAnti-ScalpRollers........................27
OperatingTips.................................................28
AfterOperation....................................................29
AfterOperationSafety......................................29
PushingtheMachinebyHand..........................31
Maintenance...........................................................32
RecommendedMaintenanceSchedule(s)...........32
MaintenanceSafety..........................................32
Pre-MaintenanceProcedures..............................34
RaisingtheSeat...............................................34
ReleasingtheMower-DeckCurtain..................34
Lubrication..........................................................34
GreasingtheBearings......................................34
EngineMaintenance...........................................35
EngineSafety...................................................35
ServicingtheAirCleaner..................................35
ServicingtheEngineOil....................................36
ServicingtheSparkPlug...................................38
CleaningtheBlowerHousing............................39
FuelSystemMaintenance...................................39
ReplacingtheIn-LineFuelFilter.......................39
ElectricalSystemMaintenance...........................40
ElectricalSystemSafety...................................40
ServicingtheBattery.........................................40
ServicingtheFuses..........................................42
DriveSystemMaintenance..................................42
CheckingtheTirePressure...............................42
3
ReleasingtheElectricBrake.............................43
BeltMaintenance................................................43
InspectingtheBelts..........................................43
ReplacingtheMowerBelt.................................43
MowerMaintenance.............................................45
BladeSafety.....................................................45
ServicingtheCuttingBlades.............................45
LevelingtheMowerDeck..................................48
RemovingtheMowerDeck...............................50
InstallingtheMowerDeck.................................51
ReplacingtheGrassDeector..........................51
Cleaning..............................................................52
WashingtheUndersideoftheMower
Deck..............................................................52
DisposingofWaste...........................................53
Storage...................................................................53
StorageSafety..................................................53
CleaningandStorage.......................................53
StoringtheBattery............................................54
Troubleshooting......................................................55
Schematics.............................................................57
Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395:2013.
SafetyAlertSymbol
ThisSafetyAlertSymbol(Figure3)isusedbothin
thismanualandonthemachinetoidentifyimportant
safetymessageswhichmustbefollowedtoavoid
accidents.
Thissymbolmeans:ATTENTION!BECOMEALERT!
YOURSAFETYISINVOLVED!
g000502
Figure3
SafetyAlertSymbol
Thesafetyalertsymbolappearsaboveinformation
whichalertsyoutounsafeactionsorsituationsand
willbefollowedbythewordDANGER,WARNING,or
CAUTION.
DANGER:Indicatesanimminentlyhazardous
situationwhich,ifnotavoided,Willresultindeathor
seriousinjury.
WARNING:Indicatesapotentiallyhazardoussituation
which,ifnotavoided,Couldresultindeathorserious
injury.
CAUTION:Indicatesapotentiallyhazardoussituation
which,ifnotavoided,Mayresultinminorormoderate
injury.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
4
GeneralSafety
Thismachineiscapableofamputatinghandsandfeet
andofthrowingobjects.Torodesignedandtested
thislawnmowertoofferreasonablysafeservice;
however,failuretocomplywithsafetyinstructions
mayresultininjuryordeath.
Read,understand,andfollowallinstructionsand
warningsintheOperatorsManualandother
trainingmaterial,onthemachine,engine,and
attachments.Alloperatorsandmechanicsshould
betrained.Iftheoperator(s)ormechanic(s)can
notreadthismanual,itistheownersresponsibility
toexplainthismaterialtothem;otherlanguages
maybeavailableonourwebsite.
Onlyallowtrained,responsible,andphysically
capableoperatorsthatarefamiliarwiththesafe
operation,operatorcontrols,andsafetysignsand
instructionstooperatethemachine.Neverlet
childrenoruntrainedpeopleoperateorservicethe
equipment.Localregulationsmayrestricttheage
oftheoperator.
DoNotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or
onslopesgreaterthan15degrees.
DoNotputyourhandsorfeetnearmoving
componentsofthemachine.
Neveroperatethemachinewithdamagedguards,
shields,orcovers.Alwayshavesafetyshields,
guards,switchesandotherdevicesinplaceandin
properworkingcondition.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging
themachine.
5
SlopeIndicator
g011841
Figure4
Youmaycopythispageforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof
hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard
6.Keepbystandersasafe
distanceawayfromthe
battery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decal93-7009
93-7009
1.Warning—donotoperatethemowerwiththedeectorup
orremoved;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
decal105-7015
105-7015
ForModelswith107cm(42-inch)Decks
1.Beltrouting
decal106-8717
106-8717
1.Readtheinstructionsbeforeservicingorperforming
maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
decal119-8814
119-8814
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
7
decal119-8815
119-8815
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
decal120-5469
120-5469
1.Heightofcut
decal121-0771
121-0771
1.Choke4.SLOWposition
2.FASTposition
5.Powertakeoff(PTO),blade-controlswitch
3.Continuous-variablesetting
8
decal121-2989b
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
131-3948
decal131-3948
131-3948
1.Slow
3.Fast
2.Towing
9
decal132-0869
132-0869
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readthe
Operator'sManual.
3.Cuttinghazardofhand,
mowerblade;pinching
hazardofhand,belt—keep
handsandfeetawayfrom
movingparts;keepall
guardsandshieldsinplace.
5.Ramptipping
hazard—whenloading
ontoatrailer,donotuse
dualramps;useonlya
singlerampwideenough
forthemachineandthat
hasaninclinelessthan
15degrees;backupthe
ramp(inreverse)anddrive
forwardofftheramp.
7.Tippinghazardon
slopes—donotuseon
slopesnearopenwater;do
notuseonslopesgreater
than15degrees.
2.Warning—beforeservicing,
engagetheparkingbrake,
removethekeyandthe
sparkplugconnection.
4.Thrownobject
hazard—keepbystanders
awayfromthemachine;
removedebrisfromthe
areabeforemowing;keep
thedeectorshielddown.
6.Bodilyharmhazard—no
riders;lookbehindyou
whenmowinginreverse.
10
decal132-0872
132-0872
1.Thrownobject
hazard—keepbystanders
awayfromthemachine.
3.Severinghazardofhand
orfoot—keepawayfrom
movingparts.
2.Thrownobjecthazard,
raisedbafe—donot
operatethemachinewith
anopendeck;usea
baggerorabafe.
4.Entanglement
hazard—keepaway
frommovingparts;keep
allguardsandshieldsin
place.
decal138-2456
138-2456
1.ReadtheOperator’s
Manual.
3.Donotoverllthefuel
tank.
2.Parkthemachineona
levelsurfacewhenlling
thefueltank.
11
ProductOverview
g020240
Figure5
1.Footrest
5.Controlpanel9.Deector
13.Frontcasterwheels
2.Height-of-cutlever6.Operatorseat
10.Engine
3.Motion-controllever7.Reardrivewheel
11.Washouttting
4.SmartSpeed
TM
lever
8.Fuel-tankcap12.Mowerdeck
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine.
ControlPanel
g027890
Figure6
ControlPanel
1.Throttle/chokecontrol
3.Blade-controlswitch
(powertakeoff)
2.Keyswitch
12
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.Referto
StartingtheEngine(page24).
Throttle/ChokeControl
Thethrottleandchokecontrolsarecombinedinto1
controllever.Thethrottlecontrolstheenginespeed
andhasacontinuous-variablesettingfromSLOWto
FAST(Figure6).
Blade-ControlSwitch(Power
Takeoff)
Theblade-controlswitch,representedbya
power-takeoff(PTO)symbol,engagesand
disengagespowertothemowerblades(Figure6).
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine
forward,reverse,andturneitherdirection(Figure5).
ParkPosition
Movethemotion-controlleversoutwardfromthe
centertothePARKpositionwhenexitingthemachine
(Figure23).Alwayspositionthemotion-controllevers
intothePARKpositionwhenyoustopthemachineor
leaveitunattended.
SmartSpeedControlSystem
Lever
TheSmartSpeedControl-Systemlever,located
belowtheoperatingposition,givesyouachoiceto
drivethemachineat3speedranges—trim,tow,and
mow(Figure26).
Fuel-PresenceWindow
Youcanusethefuelwindow,locatedontheleftside
ofthemachine,toverifythepresenceoffuelinthe
tank(Figure7).
g014521
Figure7
1.Fuel-presencewindow
13
Height-of-CutLever
Usetheheight-of-cutlevertolowerandraisethedeck
fromtheseatedposition.Movingtheleverup(toward
you)raisesthedeckfromthegroundandmovingthe
leverdown(awayfromyou)lowersthedecktoward
theground.Adjusttheheight-of-cutonlywhilethe
machineisnotmoving(Figure27).
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedToro
distributororgotowww.Toro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbyT oro.
Inspecttheareawheretheequipmentistobe
usedandremoveallrocks,toys,sticks,wires,
bones,andotherforeignobjects.Thesecan
bethrownorinterferewiththeoperationofthe
machineandmaycausepersonalinjurytothe
operatororbystanders.
Wearappropriatepersonalprotectiveequipment
suchassafetyglasses,substantialslip-resistant
footwear,andhearingprotection.Tiebacklong
hairandavoidlooseclothingandloosejewelry
whichmaygettangledinmovingparts.
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperatorsearand
cancausehearinglossthroughextended
periodsofexposure.
Wearhearingprotectionwhenoperating
thismachine.
Checkthattheoperatorpresencecontrols,
safetyswitches,andshieldsareattachedand
functioningproperly.DoNotoperateunlessthey
arefunctioningproperly.
DoNotoperatethemowerwhenpeople,especially
children,orpetsareinthearea.Stopthemachine
andattachment(s)ifanyoneentersthearea.
DoNotoperatethemachinewithouttheentire
grasscollectionsystem,dischargedeector,
orothersafetydevicesinplaceandinproper
workingcondition.Grasscatchercomponents
aresubjecttowear,damageanddeterioration,
whichcouldexposemovingpartsorallowobjects
tobethrown.Frequentlycheckforwornor
deterioratingcomponentsandreplacethemwith
themanufacturersrecommendedpartswhen
necessary.
14
Pre-Start
Fillfueltankonlevelground.SeeFuel
RecommendationsintheSpecicationssectionfor
additionalgasolineinformation.
DoNotaddoiltogasoline.
DoNotoverllfueltank.Fillthefueltanktothebottom
ofthellerneck.Theemptyspaceinthetankallows
gasolinetoexpand.Overllingmayresultinfuel
leakageordamagetotheengineoremissionsystem.
Makesureyouunderstandthecontrols,theirlocations,
theirfunctions,andtheirsafetyrequirements.
RefertotheMaintenancesectionandperformallthe
necessaryinspectionandmaintenancesteps.
FuelSafety
Useextremecarewhenhandlingfuel.
DANGER
Incertainconditionsgasolineisextremely
ammableandvaporsareexplosive.
Areorexplosionfromgasolinecanburn
you,others,andcausepropertydamage.
Fillthefueltankoutdoorsonlevelground,
inanopenarea,whentheengineiscold.
Wipeupanygasolinethatspills.
Neverrellthefueltankordrainthe
machineindoorsorinsideanenclosed
trailer.
DoNotllthefueltankcompletelyfull.
Fillthefueltanktothebottomoftheller
neck.Theemptyspaceinthetankallows
gasolinetoexpand.Overllingmayresult
infuelleakageordamagetotheengineor
emissionsystem.
Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyspark.
Storegasolineinanapprovedcontainer
andkeepitoutofthereachofchildren.
Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuel
whenengineisrunningorwhentheengine
ishot.
Iffuelisspilled,DoNotattempttostart
theengine.Moveawayfromtheareaof
thespillandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
DoNotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
15
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitegasolinevapors.Areor
explosionfromgasolinecanburnyouand
othersandcausepropertydamage.
Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebefore
lling.
DoNotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowthe
lossofanystaticcharge.
Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
Ifagasolinedispensernozzlemustbe
used,keepthenozzleincontactwiththe
rimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.DoNot
useanozzlelockopendevice.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporshascaused
cancerinlaboratoryanimals.Failuretouse
cautionmaycauseseriousinjuryorillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgas
tank/containeropening.
Keepawayfromeyesandskin.
Neversiphonbymouth.
Tohelppreventres:
Keepengineandengineareafreefrom
accumulationofgrass,leaves,excessivegrease
oroil,andotherdebriswhichcanaccumulatein
theseareas.
Cleanupoilandfuelspillsandremovefuelsoaked
debris.
Allowthemachinetocoolbeforestoringthe
machineinanyenclosure.DoNotstorenear
ameoranyenclosedareawhereopenpilotlights
orheatappliancesarepresent.
AddingFuel
RecommendedFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
Donotaddoiltogasoline.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsfuelfreshlongerwhenusedasdirectedby
thefuel-stabilizermanufacturer
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner
tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.Tominimize
thechanceofvarnishdepositsinthefuelsystem,
usefuelstabilizeratalltimes.
FillingtheFuelTank
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltanktothebottomofthellerneck
(Figure8).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto
expand.
16
g027243
Figure8
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page32).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
UsingtheSafety-Interlock
System
WARNING
Ifthesafety-interlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedly,causingpersonal
injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
Understandingthe
Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtopreventthe
enginefromstartingunless:
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareinthePARKposition.
Thesafety-interlocksystemalsoisdesignedtoshut
offtheenginewheneverthecontrolleversareoutof
thePARKpositionandyourisefromtheseat.
TestingtheSafety-Interlock
System
Testthesafety-interlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorized
ServiceDealerrepairthesafetysystemimmediately.
1.Sitontheseat,movethemotion-controllevers
inthePARKposition,andmovetheblade-control
switchtotheONposition.Trystartingthe
engine;theengineshouldnotcrank.
2.Sitontheseatandmovetheblade-controlswitch
totheOFFposition.Moveeithermotion-control
levertothecenter,unlockedposition.Try
startingtheengine;theengineshouldnotcrank.
Repeatwiththeothermotion-controllever.
3.Sitontheseat,movetheblade-controlswitch
totheOFFposition,andlockthemotion-control
leversinthePARKposition.Starttheengine.
Whiletheengineisrunning,engagethe
blade-controlswitch,andriseslightlyfromthe
seat;theengineshouldshutoff.
4.Sitontheseat,movetheblade-controlswitch
totheOFFposition,andlockthemotion-control
leversinthePARKposition.Starttheengine.
Whiletheengineisrunning,movethe
motion-controlleverstothecenter,unlocked
position,engagetheblade-controlswitch,and
17
riseslightlyfromtheseat;theengineshould
shutoff.
PositioningtheSeat
Theseatcanmoveforwardandbackward.Position
theseatwhereyouhavethebestcontrolofthe
machineandaremostcomfortable(Figure9).
g027249
Figure9
Adjustingthe
Motion-ControlLevers
AdjustingtheHeight
Youcanadjustthemotion-controllevershigheror
lowerformaximumcomfort(Figure10).
g027252
Figure10
AdjustingtheTilt
Youcanadjustthemotion-controlleversforwardor
rearwardforyourcomfort.
1.Loosentheupperboltholdingthecontrollever
tothecontrol-armshaft.
2.Loosenthelowerboltjustenoughtopivotthe
controlleverforwardorrearward(Figure10).
3.Tightenbothboltstosecurethecontrolleverin
thenewposition.
4.Repeattheadjustmentfortheothercontrollever.
18
ConvertingtoSide
Discharge
Machineswith81cm(32-inch)
MowerDecks
Themowerdeckandmowerbladesshippedwiththe
machineweredesignedforoptimummulchingand
side-dischargeperformance.
RemovingtheDischargeCoverforSide
Discharging
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Removethewingnutandboltsecuringthe
coverinplace(Figure11).
Note:Retainallofthepartsforfutureuse.
g004582
Figure11
1.Grassdeector
4.Hingepin
2.Dischargecover5.Wingnut
3.Lowerlip
4.Removethehingepinsecuringthecovertothe
deck(Figure11).
5.Liftthecoveroutandawayfromthedeck.
6.Lowerthegrassdeectoroverthedischarge
opening.
Important:Ensurethatthemowerhas
ahingedgrassdeectorthatdisperses
clippingstothesideanddowntowardthe
turfwhileinside-dischargemode.
InstallingtheDischargeCoverforMulching
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Liftthegrassdeectorandplacethedischarge
coverovertheopeningontothelowerlipofthe
mowerandslideitintothefronthinge(Figure
11).
4.Slidethehingepinthroughthehinge(Figure11).
5.Securethedischargecovertothemowerwith
thewingnut(Figure11).
6.Lowerthegrassdeectoroverthedischarge
opening.
Machineswith107cm(42-inch)
MowerDecks
Themowerdeckandmowerbladesshippedwiththe
machineweredesignedforoptimummulchingand
side-dischargeperformance.
RemovingtheDischargeCoverfor
Side-Discharging
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Releasetheexiblelatchfromthelatchretainer
onthedischargecoverandpivotthedischarge
covertotheright(Figure12).
g230251
Figure12
1.Latchretainer3.Dischargecover
2.Latch
4.Releasethehook-shapedlatchontopofthe
dischargecoverfromthepivotrod(Figure16).
19
5.Anglethemetaltabonthedischargecoverout
oftheslotinthebracketweldedtothemower
deck(Figure13).
g230250
Figure13
1.Dischargecover3.Bracketonthemower
deck
2.Metaltab
InstallingtheDischargeCoverforMulching
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Anglethemetaltabonthedischargecoverinto
theslotinthebracketweldedtothemowerdeck
(Figure14).
g230248
Figure14
1.Dischargecover3.Bracketonthemower
deck
2.Metaltab
4.Pivotthedischargecoverbackandtowardthe
decksothatthedischargecoveralignswiththe
mowerdeck(Figure15).
g230249
Figure15
5.Onthetopofthedischargecover,engagethe
hook-shapedlatcharoundthepivotrodofthe
deectorassembly(Figure16).
g230253
Figure16
1.Deector
3.Pivotrod
2.Latch4.Dischargecover
6.Securethedischargecovertothedeckby
hookingtheexiblelatchonthedischargecover
intotheretaineronthedeck(Figure12).
20
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Toro TimeCutter ZS 4200S Riding Mower User manual

Category
Lawnmowers
Type
User manual
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