Toro TimeCutter ZS 4200S Riding Mower User manual

FormNo.3425-600RevA

TimeCutter

®

ZS3200SorZS

4200SRidingMower

ModelNo.74682—SerialNo.400000000andUp

ModelNo.74684—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3425-600*A

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

GrossorNetTorque:Thegrossornettorque

ofthisenginewaslaboratoryratedbytheengine

manufacturerinaccordancewiththeSocietyof

AutomotiveEngineers(SAE)J1940orJ2723.As

conguredtomeetsafety,emission,andoperating

requirements,theactualenginetorqueonthisclass

ofmowerwillbesignicantlylower.Pleasereferto

theenginemanufacturer’sinformationincludedwith

themachine.

Gotowww.Toro.comtoviewspecicationsonyour

model.

Important:IfyouareusingamachinewithaToro

engineabove1500m(5,000ft)foracontinuous

period,ensurethattheHighAltitudeKithasbeen

installedsothattheenginemeetsCARB/EPA

emissionregulations.TheHighAltitudeKit

increasesengineperformancewhilepreventing

spark-plugfouling,hardstarting,andincreased

emissions.Onceyouhaveinstalledthekit,attach

thehigh-altitudelabelnexttotheserialdecalon

themachine.ContactanyAuthorizedToroService

DealertoobtaintheproperHighAltitudeKitand

high-altitudelabelforyourmachine.Tolocate

adealerconvenienttoyou,accessourwebsite

atwww.Toro.comorcontactourToroCustomer

CareDepartmentatthenumber(s)listedinyour

EmissionControlWarrantyStatement.

Removethekitfromtheengineandrestorethe

enginetoitsoriginalfactorycongurationwhen

runningtheengineunder1500m(5,000ft).Do

notoperateanenginethathasbeenconverted

forhigh-altitudeuseatloweraltitudes;otherwise,

youcouldoverheatanddamagetheengine.

Ifyouareunsurewhetherornotyourmachine

hasbeenconvertedforhigh-altitudeuse,lookfor

thefollowinglabel.

decal127-9363

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe

usedbyhomeownersinresidentialapplications.Itis

designedprimarilyforcuttinggrassonwell-maintained

lawns.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g266235

Figure1

Undertheseat

1.Modelandserialnumberlocation

Writetheproductmodelandserialnumbersinthe

spacebelow:

ModelNo.

SerialNo.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

SafetyAlertSymbol............................................4

GeneralSafety...................................................5

SlopeIndicator...................................................6

SafetyandInstructionalDecals..........................7

ProductOverview...................................................12

Controls...........................................................12

BeforeOperation.................................................14

BeforeOperationSafety...................................14

Pre-Start...........................................................15

FuelSafety.......................................................15

AddingFuel......................................................16

PerformingDailyMaintenance..........................17

BreakinginaNewMachine..............................17

UsingtheSafety-InterlockSystem....................17

PositioningtheSeat..........................................18

AdjustingtheMotion-ControlLevers.................18

ConvertingtoSideDischarge...........................19

DuringOperation.................................................21

DuringOperationSafety...................................21

OperatingtheMowerBlade-ControlSwitch

(PTO)............................................................23

OperatingtheThrottle.......................................23

StartingtheEngine...........................................24

ShuttingOfftheEngine.....................................24

UsingtheMotion-ControlLevers.......................24

DrivingtheMachine..........................................25

UsingtheSideDischarge.................................26

AdjustingtheHeightofCut...............................27

AdjustingtheAnti-ScalpRollers........................27

OperatingTips.................................................28

AfterOperation....................................................29

AfterOperationSafety......................................29

PushingtheMachinebyHand..........................31

Maintenance...........................................................32

RecommendedMaintenanceSchedule(s)...........32

MaintenanceSafety..........................................32

Pre-MaintenanceProcedures..............................34

RaisingtheSeat...............................................34

ReleasingtheMower-DeckCurtain..................34

Lubrication..........................................................34

GreasingtheBearings......................................34

EngineMaintenance...........................................35

EngineSafety...................................................35

ServicingtheAirCleaner..................................35

ServicingtheEngineOil....................................36

ServicingtheSparkPlug...................................38

CleaningtheBlowerHousing............................39

FuelSystemMaintenance...................................39

ReplacingtheIn-LineFuelFilter.......................39

ElectricalSystemMaintenance...........................40

ElectricalSystemSafety...................................40

ServicingtheBattery.........................................40

ServicingtheFuses..........................................42

DriveSystemMaintenance..................................42

CheckingtheTirePressure...............................42

3

ReleasingtheElectricBrake.............................43

BeltMaintenance................................................43

InspectingtheBelts..........................................43

ReplacingtheMowerBelt.................................43

MowerMaintenance.............................................45

BladeSafety.....................................................45

ServicingtheCuttingBlades.............................45

LevelingtheMowerDeck..................................48

RemovingtheMowerDeck...............................50

InstallingtheMowerDeck.................................51

ReplacingtheGrassDeector..........................51

Cleaning..............................................................52

WashingtheUndersideoftheMower

Deck..............................................................52

DisposingofWaste...........................................53

Storage...................................................................53

StorageSafety..................................................53

CleaningandStorage.......................................53

StoringtheBattery............................................54

Troubleshooting......................................................55

Schematics.............................................................57

Safety

Thismachinehasbeendesignedinaccordancewith

ENISO5395:2013.

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure3)isusedbothin

thismanualandonthemachinetoidentifyimportant

safetymessageswhichmustbefollowedtoavoid

accidents.

Thissymbolmeans:ATTENTION!BECOMEALERT!

YOURSAFETYISINVOLVED!

g000502

Figure3

SafetyAlertSymbol

Thesafetyalertsymbolappearsaboveinformation

whichalertsyoutounsafeactionsorsituationsand

willbefollowedbythewordDANGER,WARNING,or

CAUTION.

DANGER:Indicatesanimminentlyhazardous

situationwhich,ifnotavoided,Willresultindeathor

seriousinjury.

WARNING:Indicatesapotentiallyhazardoussituation

which,ifnotavoided,Couldresultindeathorserious

injury.

CAUTION:Indicatesapotentiallyhazardoussituation

which,ifnotavoided,Mayresultinminorormoderate

injury.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizesgeneral

informationworthyofspecialattention.

4

GeneralSafety

Thismachineiscapableofamputatinghandsandfeet

andofthrowingobjects.Torodesignedandtested

thislawnmowertoofferreasonablysafeservice;

however,failuretocomplywithsafetyinstructions

mayresultininjuryordeath.

•Read,understand,andfollowallinstructionsand

warningsintheOperator’sManualandother

trainingmaterial,onthemachine,engine,and

attachments.Alloperatorsandmechanicsshould

betrained.Iftheoperator(s)ormechanic(s)can

notreadthismanual,itistheowner’sresponsibility

toexplainthismaterialtothem;otherlanguages

maybeavailableonourwebsite.

•Onlyallowtrained,responsible,andphysically

capableoperatorsthatarefamiliarwiththesafe

operation,operatorcontrols,andsafetysignsand

instructionstooperatethemachine.Neverlet

childrenoruntrainedpeopleoperateorservicethe

equipment.Localregulationsmayrestricttheage

oftheoperator.

•DoNotoperatethemachineneardrop-offs,

ditches,embankments,water,orotherhazards,or

onslopesgreaterthan15degrees.

•DoNotputyourhandsorfeetnearmoving

componentsofthemachine.

•Neveroperatethemachinewithdamagedguards,

shields,orcovers.Alwayshavesafetyshields,

guards,switchesandotherdevicesinplaceandin

properworkingcondition.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging

themachine.

5

SlopeIndicator

g011841

Figure4

Youmaycopythispageforpersonaluse.

1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof

hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard

6.Keepbystandersasafe

distanceawayfromthe

battery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decaloemmarkt

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

decal93-7009

93-7009

1.Warning—donotoperatethemowerwiththedeectorup

orremoved;keepthedeectorinplace.

2.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts.

decal105-7015

105-7015

ForModelswith107cm(42-inch)Decks

1.Beltrouting

decal106-8717

106-8717

1.Readtheinstructionsbeforeservicingorperforming

maintenance.

2.Checktirepressureevery25operatinghours.

3.Greaseevery25operatinghours.

4.Engine

decal119-8814

119-8814

1.Parkingposition4.Neutral

2.Fast5.Reverse

3.Slow

7

decal119-8815

119-8815

1.Parkingposition4.Neutral

2.Fast5.Reverse

3.Slow

decal120-5469

120-5469

1.Heightofcut

decal121-0771

121-0771

1.Choke4.SLOWposition

2.FASTposition

5.Powertakeoff(PTO),blade-controlswitch

3.Continuous-variablesetting

8

decal121-2989b

121-2989

1.Bypassleverpositionfor

pushingthemachine

2.Bypassleverpositionfor

operatingthemachine

131-3948

decal131-3948

131-3948

1.Slow

3.Fast

2.Towing

9

decal132-0869

132-0869

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions

onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe

cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan

causethemachinetobecomeunstable.

1.Warning—readthe

Operator'sManual.

3.Cuttinghazardofhand,

mowerblade;pinching

hazardofhand,belt—keep

handsandfeetawayfrom

movingparts;keepall

guardsandshieldsinplace.

5.Ramptipping

hazard—whenloading

ontoatrailer,donotuse

dualramps;useonlya

singlerampwideenough

forthemachineandthat

hasaninclinelessthan

15degrees;backupthe

ramp(inreverse)anddrive

forwardofftheramp.

7.Tippinghazardon

slopes—donotuseon

slopesnearopenwater;do

notuseonslopesgreater

than15degrees.

2.Warning—beforeservicing,

engagetheparkingbrake,

removethekeyandthe

sparkplugconnection.

4.Thrownobject

hazard—keepbystanders

awayfromthemachine;

removedebrisfromthe

areabeforemowing;keep

thedeectorshielddown.

6.Bodilyharmhazard—no

riders;lookbehindyou

whenmowinginreverse.

10

decal132-0872

132-0872

1.Thrownobject

hazard—keepbystanders

awayfromthemachine.

3.Severinghazardofhand

orfoot—keepawayfrom

movingparts.

2.Thrownobjecthazard,

raisedbafe—donot

operatethemachinewith

anopendeck;usea

baggerorabafe.

4.Entanglement

hazard—keepaway

frommovingparts;keep

allguardsandshieldsin

place.

decal138-2456

138-2456

1.ReadtheOperator’s

Manual.

3.Donotoverllthefuel

tank.

2.Parkthemachineona

levelsurfacewhenlling

thefueltank.

11

ProductOverview

g020240

Figure5

1.Footrest

5.Controlpanel9.Deector

13.Frontcasterwheels

2.Height-of-cutlever6.Operatorseat

10.Engine

3.Motion-controllever7.Reardrivewheel

11.Washouttting

4.SmartSpeed

TM

lever

8.Fuel-tankcap12.Mowerdeck

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine.

ControlPanel

g027890

Figure6

ControlPanel

1.Throttle/chokecontrol

3.Blade-controlswitch

(powertakeoff)

2.Keyswitch

12

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,

has3positions:OFF,RUN,andSTART.Referto

StartingtheEngine(page24).

Throttle/ChokeControl

Thethrottleandchokecontrolsarecombinedinto1

controllever.Thethrottlecontrolstheenginespeed

andhasacontinuous-variablesettingfromSLOWto

FAST(Figure6).

Blade-ControlSwitch(Power

Takeoff)

Theblade-controlswitch,representedbya

power-takeoff(PTO)symbol,engagesand

disengagespowertothemowerblades(Figure6).

Motion-ControlLevers

Usethemotion-controlleverstodrivethemachine

forward,reverse,andturneitherdirection(Figure5).

ParkPosition

Movethemotion-controlleversoutwardfromthe

centertothePARKpositionwhenexitingthemachine

(Figure23).Alwayspositionthemotion-controllevers

intothePARKpositionwhenyoustopthemachineor

leaveitunattended.

SmartSpeed™ControlSystem

Lever

TheSmartSpeed™Control-Systemlever,located

belowtheoperatingposition,givesyouachoiceto

drivethemachineat3speedranges—trim,tow,and

mow(Figure26).

Fuel-PresenceWindow

Youcanusethefuelwindow,locatedontheleftside

ofthemachine,toverifythepresenceoffuelinthe

tank(Figure7).

g014521

Figure7

1.Fuel-presencewindow

13

Height-of-CutLever

Usetheheight-of-cutlevertolowerandraisethedeck

fromtheseatedposition.Movingtheleverup(toward

you)raisesthedeckfromthegroundandmovingthe

leverdown(awayfromyou)lowersthedecktoward

theground.Adjusttheheight-of-cutonlywhilethe

machineisnotmoving(Figure27).

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedToro

distributororgotowww.Toro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbyT oro.

•Inspecttheareawheretheequipmentistobe

usedandremoveallrocks,toys,sticks,wires,

bones,andotherforeignobjects.Thesecan

bethrownorinterferewiththeoperationofthe

machineandmaycausepersonalinjurytothe

operatororbystanders.

•Wearappropriatepersonalprotectiveequipment

suchassafetyglasses,substantialslip-resistant

footwear,andhearingprotection.Tiebacklong

hairandavoidlooseclothingandloosejewelry

whichmaygettangledinmovingparts.

CAUTION

Thismachineproducessoundlevelsin

excessof85dBAattheoperator’searand

cancausehearinglossthroughextended

periodsofexposure.

Wearhearingprotectionwhenoperating

thismachine.

•Checkthattheoperatorpresencecontrols,

safetyswitches,andshieldsareattachedand

functioningproperly.DoNotoperateunlessthey

arefunctioningproperly.

•DoNotoperatethemowerwhenpeople,especially

children,orpetsareinthearea.Stopthemachine

andattachment(s)ifanyoneentersthearea.

•DoNotoperatethemachinewithouttheentire

grasscollectionsystem,dischargedeector,

orothersafetydevicesinplaceandinproper

workingcondition.Grasscatchercomponents

aresubjecttowear,damageanddeterioration,

whichcouldexposemovingpartsorallowobjects

tobethrown.Frequentlycheckforwornor

deterioratingcomponentsandreplacethemwith

themanufacturer’srecommendedpartswhen

necessary.

14

Pre-Start

Fillfueltankonlevelground.SeeFuel

RecommendationsintheSpecicationssectionfor

additionalgasolineinformation.

DoNotaddoiltogasoline.

DoNotoverllfueltank.Fillthefueltanktothebottom

ofthellerneck.Theemptyspaceinthetankallows

gasolinetoexpand.Overllingmayresultinfuel

leakageordamagetotheengineoremissionsystem.

Makesureyouunderstandthecontrols,theirlocations,

theirfunctions,andtheirsafetyrequirements.

RefertotheMaintenancesectionandperformallthe

necessaryinspectionandmaintenancesteps.

FuelSafety

Useextremecarewhenhandlingfuel.

DANGER

Incertainconditionsgasolineisextremely

ammableandvaporsareexplosive.

Areorexplosionfromgasolinecanburn

you,others,andcausepropertydamage.

•Fillthefueltankoutdoorsonlevelground,

inanopenarea,whentheengineiscold.

Wipeupanygasolinethatspills.

•Neverrellthefueltankordrainthe

machineindoorsorinsideanenclosed

trailer.

•DoNotllthefueltankcompletelyfull.

Fillthefueltanktothebottomoftheller

neck.Theemptyspaceinthetankallows

gasolinetoexpand.Overllingmayresult

infuelleakageordamagetotheengineor

emissionsystem.

•Neversmokewhenhandlinggasoline,and

stayawayfromanopenameorwhere

gasolinefumesmaybeignitedbyspark.

•Storegasolineinanapprovedcontainer

andkeepitoutofthereachofchildren.

•Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuel

whenengineisrunningorwhentheengine

ishot.

•Iffuelisspilled,DoNotattempttostart

theengine.Moveawayfromtheareaof

thespillandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

•DoNotoperatewithoutentireexhaust

systeminplaceandinproperworking

condition.

15

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingaspark

whichcanignitegasolinevapors.Areor

explosionfromgasolinecanburnyouand

othersandcausepropertydamage.

•Alwaysplacegasolinecontainersonthe

groundawayfromyourvehiclebefore

lling.

•DoNotllgasolinecontainersinsidea

vehicleoronatruckortrailerbedbecause

interiorcarpetsorplastictruckbedliners

mayinsulatethecontainerandslowthe

lossofanystaticcharge.

•Whenpractical,removegas-powered

equipmentfromthetruckortrailerand

refueltheequipmentwithitswheelsonthe

ground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainer,ratherthanfroma

gasolinedispensernozzle.

•Ifagasolinedispensernozzlemustbe

used,keepthenozzleincontactwiththe

rimofthefueltankorcontaineropeningat

alltimesuntilfuelingiscomplete.DoNot

useanozzlelockopendevice.

WARNING

Gasolineisharmfulorfatalifswallowed.

Long-termexposuretovaporshascaused

cancerinlaboratoryanimals.Failuretouse

cautionmaycauseseriousinjuryorillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgas

tank/containeropening.

•Keepawayfromeyesandskin.

•Neversiphonbymouth.

Tohelppreventres:

•Keepengineandengineareafreefrom

accumulationofgrass,leaves,excessivegrease

oroil,andotherdebriswhichcanaccumulatein

theseareas.

•Cleanupoilandfuelspillsandremovefuelsoaked

debris.

•Allowthemachinetocoolbeforestoringthe

machineinanyenclosure.DoNotstorenear

ameoranyenclosedareawhereopenpilotlights

orheatappliancesarepresent.

AddingFuel

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel

stabilizer.

•Donotaddoiltogasoline.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto

providethefollowingbenets:

•Keepsfuelfreshlongerwhenusedasdirectedby

thefuel-stabilizermanufacturer

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditives

containingmethanolorethanol.

Addthecorrectamountoffuelstabilizer/conditioner

tothefuel.

Note:Afuelstabilizer/conditionerismost

effectivewhenmixedwithfreshfuel.Tominimize

thechanceofvarnishdepositsinthefuelsystem,

usefuelstabilizeratalltimes.

FillingtheFuelTank

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Cleanaroundthefuel-tankcap.

5.Fillthefueltanktothebottomofthellerneck

(Figure8).

Note:Donotllthefueltankcompletelyfull.

Theemptyspaceinthetankallowsthefuelto

expand.

16

g027243

Figure8

PerformingDaily

Maintenance

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page32).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower

decksanddrivesystemshavehigherfrictionwhen

new,placingadditionalloadontheengine.Allow

40to50hoursofbreak-intimefornewmachinesto

developfullpowerandbestperformance.

UsingtheSafety-Interlock

System

WARNING

Ifthesafety-interlockswitchesare

disconnectedordamaged,themachinecould

operateunexpectedly,causingpersonal

injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock

switchesdailyandreplaceanydamaged

switchesbeforeoperatingthemachine.

Understandingthe

Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe

enginefromstartingunless:

•Theblade-controlswitch(PTO)isdisengaged.

•Themotion-controlleversareinthePARKposition.

Thesafety-interlocksystemalsoisdesignedtoshut

offtheenginewheneverthecontrolleversareoutof

thePARKpositionandyourisefromtheseat.

TestingtheSafety-Interlock

System

Testthesafety-interlocksystembeforeyouusethe

machineeachtime.Ifthesafetysystemdoesnot

operateasdescribedbelow,haveanAuthorized

ServiceDealerrepairthesafetysystemimmediately.

1.Sitontheseat,movethemotion-controllevers

inthePARKposition,andmovetheblade-control

switchtotheONposition.Trystartingthe

engine;theengineshouldnotcrank.

2.Sitontheseatandmovetheblade-controlswitch

totheOFFposition.Moveeithermotion-control

levertothecenter,unlockedposition.Try

startingtheengine;theengineshouldnotcrank.

Repeatwiththeothermotion-controllever.

3.Sitontheseat,movetheblade-controlswitch

totheOFFposition,andlockthemotion-control

leversinthePARKposition.Starttheengine.

Whiletheengineisrunning,engagethe

blade-controlswitch,andriseslightlyfromthe

seat;theengineshouldshutoff.

4.Sitontheseat,movetheblade-controlswitch

totheOFFposition,andlockthemotion-control

leversinthePARKposition.Starttheengine.

Whiletheengineisrunning,movethe

motion-controlleverstothecenter,unlocked

position,engagetheblade-controlswitch,and

17

riseslightlyfromtheseat;theengineshould

shutoff.

PositioningtheSeat

Theseatcanmoveforwardandbackward.Position

theseatwhereyouhavethebestcontrolofthe

machineandaremostcomfortable(Figure9).

g027249

Figure9

Adjustingthe

Motion-ControlLevers

AdjustingtheHeight

Youcanadjustthemotion-controllevershigheror

lowerformaximumcomfort(Figure10).

g027252

Figure10

AdjustingtheTilt

Youcanadjustthemotion-controlleversforwardor

rearwardforyourcomfort.

1.Loosentheupperboltholdingthecontrollever

tothecontrol-armshaft.

2.Loosenthelowerboltjustenoughtopivotthe

controlleverforwardorrearward(Figure10).

3.Tightenbothboltstosecurethecontrolleverin

thenewposition.

4.Repeattheadjustmentfortheothercontrollever.

18

ConvertingtoSide

Discharge

Machineswith81cm(32-inch)

MowerDecks

Themowerdeckandmowerbladesshippedwiththe

machineweredesignedforoptimummulchingand

side-dischargeperformance.

RemovingtheDischargeCoverforSide

Discharging

1.Parkthemachineonalevelsurface,disengage

theblade-controlswitch,andengagetheparking

brake.

2.Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operatingposition.

3.Removethewingnutandboltsecuringthe

coverinplace(Figure11).

Note:Retainallofthepartsforfutureuse.

g004582

Figure11

1.Grassdeector

4.Hingepin

2.Dischargecover5.Wingnut

3.Lowerlip

4.Removethehingepinsecuringthecovertothe

deck(Figure11).

5.Liftthecoveroutandawayfromthedeck.

6.Lowerthegrassdeectoroverthedischarge

opening.

Important:Ensurethatthemowerhas

ahingedgrassdeectorthatdisperses

clippingstothesideanddowntowardthe

turfwhileinside-dischargemode.

InstallingtheDischargeCoverforMulching

1.Parkthemachineonalevelsurface,disengage

theblade-controlswitch,andengagetheparking

brake.

2.Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operatingposition.

3.Liftthegrassdeectorandplacethedischarge

coverovertheopeningontothelowerlipofthe

mowerandslideitintothefronthinge(Figure

11).

4.Slidethehingepinthroughthehinge(Figure11).

5.Securethedischargecovertothemowerwith

thewingnut(Figure11).

6.Lowerthegrassdeectoroverthedischarge

opening.

Machineswith107cm(42-inch)

MowerDecks

Themowerdeckandmowerbladesshippedwiththe

machineweredesignedforoptimummulchingand

side-dischargeperformance.

RemovingtheDischargeCoverfor

Side-Discharging

1.Parkthemachineonalevelsurface,disengage

theblade-controlswitch,andengagetheparking

brake.

2.Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operatingposition.

3.Releasetheexiblelatchfromthelatchretainer

onthedischargecoverandpivotthedischarge

covertotheright(Figure12).

g230251

Figure12

1.Latchretainer3.Dischargecover

2.Latch

4.Releasethehook-shapedlatchontopofthe

dischargecoverfromthepivotrod(Figure16).

19

5.Anglethemetaltabonthedischargecoverout

oftheslotinthebracketweldedtothemower

deck(Figure13).

g230250

Figure13

1.Dischargecover3.Bracketonthemower

deck

2.Metaltab

InstallingtheDischargeCoverforMulching

1.Parkthemachineonalevelsurface,disengage

theblade-controlswitch,andengagetheparking

brake.

2.Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operatingposition.

3.Anglethemetaltabonthedischargecoverinto

theslotinthebracketweldedtothemowerdeck

(Figure14).

g230248

Figure14

1.Dischargecover3.Bracketonthemower

deck

2.Metaltab

4.Pivotthedischargecoverbackandtowardthe

decksothatthedischargecoveralignswiththe

mowerdeck(Figure15).

g230249

Figure15

5.Onthetopofthedischargecover,engagethe

hook-shapedlatcharoundthepivotrodofthe

deectorassembly(Figure16).

g230253

Figure16

1.Deector

3.Pivotrod

2.Latch4.Dischargecover

6.Securethedischargecovertothedeckby

hookingtheexiblelatchonthedischargecover

intotheretaineronthedeck(Figure12).

20

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