Toro Belt Cover Kit, FWD Recycler Lawn Mower Installation guide

Brand: Toro

Model: Belt Cover Kit, FWD Recycler Lawn Mower

Type: Installation guide

Toro Belt Cover Kit, FWD Recycler Lawn Mower offers a complete solution for belt cover replacement, ensuring efficient operation and extending the life of your Toro lawn mower. This kit includes both upper and lower belt covers, along with the necessary bolts for secure installation. Designed for easy replacement, it helps protect the belts from debris and damage, minimizing the risk of downtime and enhancing overall mowing performance.

FormNo.3414-416RevB

BeltCoverKit

FWDRecycler

LawnMower

ModelNo.136-9125

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

Description

Qty.

Use

Upperbeltcover1

Lowerbeltcover1

Bolt(1/4x1.33inches)

Engine-mountbolt(3/8x1inch)

Installthekit.

WARNING

Thebladeissharp;contactingthebladecan

resultinseriouspersonalinjury.

Weargloveswhenservicingtheblade.

PreparingtheMachine

1.Shutofftheengineandwaitforallmovingparts

tostop.

2.Disconnectthespark-plugwirefromthespark

plugandremovetheelectric-startbutton(if

present).

3.Tipthemachineontoitssidewiththeairlterup.

4.Useablockofwoodtoholdthebladesteady

(Figure1).

5.Removetheblade,savingallmountinghardware

(Figure1).

g206911

Figure1

6.Removethebeltfromthebladedriveandthen

removeandretainthebladedrive(Figure2).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3414-416*B

g207687

Figure2

1.Belt2.Bladedrive

7.Removeanddiscardthemetalbeltguideand2

correspondingbolts(Figure3).

g212112

Figure3

1.Metalbeltguide(discard)2.Belt-guidebolts(discard)

8.Removeanddiscardthefrontbeltcover;retain

thecorrespondingbolts(Figure4).

g212481

Figure4

Model20339shown;appearanceofmachinevaries

1.Upperbeltcover(discard)

2.Upperbelt-coverbolts

(retain)

9.Ifneeded,centerpunchandthenusea

9/32-inchdrillbittodrill2holesthroughthedeck

forinstallationofthebeltcovers.

Note:Usethetemplateatthebackofthese

instructionsfortheappropriateholeorientation.

InstallingtheKit

1.Installthe2engine-mountbolts(3/8x1inch)

andtorquethemto46N∙m(34ft-lb);referto

Figure5.

g213164

Figure5

1.Engine-mountbolts

2.Installtheupperbeltcoverprovidedinthiskit

withtheboltspreviouslyremoved.

g213165

Figure6

1.Upperbeltcover2.Upperbelt-coverbolts

3.Installthebladedriveandroutethebeltaround

itasshowninFigure7.

g207687

Figure7

1.Belt2.Bladedrive

4.Installthelowerbeltcoverbythreading2bolts

(1/4x1.33inches)throughthelowerbeltcover,

throughtheholesdrilled(ifapplicable),andinto

theupperbeltcover.

g212486

Figure8

1.Lowerbeltcover2.Lowerbelt-coverbolts

InstallingtheBlade

Important:Youwillneedatorquewrenchto

installthebladeproperly.Ifyoudonothavea

torquewrenchorareuncomfortableperforming

thisprocedure,contactanAuthorizedService

Dealer.

1.Installthenewbladeandallmountinghardware

(Figure9).

g024443

Figure9

Important:Positionthecurvedendsofthe

bladetopointtowardthemachinehousing.

2.Useatorquewrenchtotightenthebladeboltto

82N∙m(60ft-lb).

Important:Abolttorquedto82N∙m(60

ft-lb)isverytight.Whileholdingtheblade

withablockofwood,putyourweight

behindtheratchetorwrenchandtightenthe

boltsecurely.Thisboltisverydifcultto

overtighten.

Template

Important:Ifyouareprintingthisfromwww.Toro.com,ensurethatitisprintedat100%scaleandthat

thedistancefromAtoBis1inch:.

g206972

1.3.1mm(0.12inch)3.1.5mm(0.06inch)5.79mm(3.11inches)

2.4.8mm(0.19inch)4.7.1mm(0.28inch)diameter6.2.3mm(0.09inch)

Notes:

Toro Belt Cover Kit, FWD Recycler Lawn Mower Installation guide

Toro Belt Cover Kit, FWD Recycler Lawn Mower Installation guide

Toro Belt Cover Kit, FWD Recycler Lawn Mower Installation guide

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