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Belt Cover Kit, FWD Recycler Lawn Mower

Toro Belt Cover Kit, FWD Recycler Lawn Mower Installation guide

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  • What is the purpose of the belt cover kit?
    What components are included in the belt cover kit?
    How do I prepare my lawn mower for the installation process?
    How do I remove the blade, belt, and blade drive?
    What is the process for installing the belt cover kit?
    How do I properly install the blade?
FormNo.3414-416RevB
BeltCoverKit
FWDRecycler
®
LawnMower
ModelNo.136-9125
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
Description
Qty.
Use
Upperbeltcover1
Lowerbeltcover1
Bolt(1/4x1.33inches)
2
Engine-mountbolt(3/8x1inch)
2
Installthekit.
WARNING
Thebladeissharp;contactingthebladecan
resultinseriouspersonalinjury.
Weargloveswhenservicingtheblade.
PreparingtheMachine
1.Shutofftheengineandwaitforallmovingparts
tostop.
2.Disconnectthespark-plugwirefromthespark
plugandremovetheelectric-startbutton(if
present).
3.Tipthemachineontoitssidewiththeairlterup.
4.Useablockofwoodtoholdthebladesteady
(Figure1).
5.Removetheblade,savingallmountinghardware
(Figure1).
g206911
Figure1
6.Removethebeltfromthebladedriveandthen
removeandretainthebladedrive(Figure2).
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3414-416*B
g207687
Figure2
1.Belt2.Bladedrive
7.Removeanddiscardthemetalbeltguideand2
correspondingbolts(Figure3).
g212112
Figure3
1.Metalbeltguide(discard)2.Belt-guidebolts(discard)
8.Removeanddiscardthefrontbeltcover;retain
thecorrespondingbolts(Figure4).
g212481
Figure4
Model20339shown;appearanceofmachinevaries
1.Upperbeltcover(discard)
2.Upperbelt-coverbolts
(retain)
9.Ifneeded,centerpunchandthenusea
9/32-inchdrillbittodrill2holesthroughthedeck
forinstallationofthebeltcovers.
Note:Usethetemplateatthebackofthese
instructionsfortheappropriateholeorientation.
2
InstallingtheKit
1.Installthe2engine-mountbolts(3/8x1inch)
andtorquethemto46N∙m(34ft-lb);referto
Figure5.
g213164
Figure5
1.Engine-mountbolts
2.Installtheupperbeltcoverprovidedinthiskit
withtheboltspreviouslyremoved.
g213165
Figure6
1.Upperbeltcover2.Upperbelt-coverbolts
3.Installthebladedriveandroutethebeltaround
itasshowninFigure7.
g207687
Figure7
1.Belt2.Bladedrive
4.Installthelowerbeltcoverbythreading2bolts
(1/4x1.33inches)throughthelowerbeltcover,
throughtheholesdrilled(ifapplicable),andinto
theupperbeltcover.
g212486
Figure8
1.Lowerbeltcover2.Lowerbelt-coverbolts
3
InstallingtheBlade
Important:Youwillneedatorquewrenchto
installthebladeproperly.Ifyoudonothavea
torquewrenchorareuncomfortableperforming
thisprocedure,contactanAuthorizedService
Dealer.
1.Installthenewbladeandallmountinghardware
(Figure9).
g024443
Figure9
Important:Positionthecurvedendsofthe
bladetopointtowardthemachinehousing.
2.Useatorquewrenchtotightenthebladeboltto
82N∙m(60ft-lb).
Important:Abolttorquedto82N∙m(60
ft-lb)isverytight.Whileholdingtheblade
withablockofwood,putyourweight
behindtheratchetorwrenchandtightenthe
boltsecurely.Thisboltisverydifcultto
overtighten.
4
Template
Important:Ifyouareprintingthisfromwww.Toro.com,ensurethatitisprintedat100%scaleandthat
thedistancefromAtoBis1inch:.
g206972
1.3.1mm(0.12inch)3.1.5mm(0.06inch)5.79mm(3.11inches)
2.4.8mm(0.19inch)4.7.1mm(0.28inch)diameter6.2.3mm(0.09inch)
5
Notes:
Notes:
/