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Belt Cover Kit, AWD Recycler Lawn Mower

Toro Belt Cover Kit, AWD Recycler Lawn Mower Installation guide

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  • What safety precautions should I take when working on the blade?
    How do I remove the blade?
    How do I remove the rear baffle?
    How do I remove the lower, rear belt cover?
    What should I do with the metal belt guide?
    How do I install the upper, front belt cover?
    How do I install the blade drive and belts?
    How do I install the lower, front belt cover?
    How do I reinstall the rear baffle?
    How do I install the lower, rear belt cover?
    How do I install the blade?
FormNo.3414-400RevB
BeltCoverKit
AWDRecycler
®
LawnMower
ModelNo.136-9124
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
Description
Qty.
Use
Upperbeltcover1
Lowerbeltcover1
Bolt(1/4x1.33inches)
2
Engine-mountbolt(3/8x1inch)
2
Installthekit.
WARNING
Thebladeissharp;contactingthebladecan
resultinseriouspersonalinjury.
Weargloveswhenservicingtheblade.
PreparingtheMachine
1.Shutofftheengineandwaitforallmovingparts
tostop.
2.Disconnectthespark-plugwirefromthespark
plugandremovetheelectric-startbutton(if
present).
3.Tipthemachineontoitssidewiththeairlterup.
4.Useablockofwoodtoholdthebladesteady
(Figure1).
5.Removetheblade,savingallmountinghardware
(Figure1).
g206911
Figure1
6.Loosenthe5boltsthatholdtherearbafein
place.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3414-400*B
g212126
Figure2
1.Rearbafe
7.Removeandretainthelower,rearbeltcover
andcorrespondingbolts(Figure3).
g212208
Figure3
1.Lower,rearbelt-cover
bolts(retain)
2.Lower,rearbeltcover
(retain)
8.Removebothbeltsfromthebladedriveandthen
removeandretainthebladedrive(Figure4).
g211698
Figure4
1.Belts(retain)2.Bladedrive(retain)
9.Removeanddiscardthemetalbeltguideand2
correspondingbolts(Figure5).
g212112
Figure5
1.Metalbeltguide(discard)2.Belt-guidebolts(discard)
10.Removeanddiscardthefrontbeltcover;retain
thecorrespondingbolts(Figure6).
2
g212113
Figure6
Model20353shown;appearanceofmachinevaries
1.Frontbeltcover(discard)
2.Frontbelt-coverbolts
(retain)
11.Ifneeded,centerpunchandthendrill2holes
(9/32inch)throughthedeckforinstallationof
thebeltcovers.
Note:Usethetemplateatthebackofthese
instructionsfortheappropriateholeorientation.
InstallingtheKit
1.Installthe2engine-mountbolts(3/8x1inch)
andtorquethemto400in-lb(Figure7).
g212119
Figure7
1.Engine-mountbolts
2.Installtheupper,frontbeltcoverprovidedinthis
kitwiththeboltspreviouslyremoved.
3
g212120
Figure8
1.Upper,frontbeltcover2.Upper,frontbelt-cover
bolts
3.Installthebladedriveandroutebothbelts
arounditasshowninFigure8.
Note:Thebladespacerneedtoremaininside
ofthebladedrive.
g211698
Figure9
1.Belts2.Bladedrive
4.Installthelower,frontbeltcoverbythreading2
bolts(1/4x1.33inches)throughthelowerbelt
cover,throughtheholesdrilled(ifapplicable),
andintotheupperbeltcover.
g212121
Figure10
1.Lower,frontbeltcover2.Lower,frontbelt-cover
bolts
5.Tightenthe5boltsthatholdtherearbafein
place(Figure10).
4
g212127
Figure11
1.Rearbafe
6.Installthelower,rearbeltcoverwiththe
correspondingboltsthatyoupreviously
removed.Insertthebackofthecoverintothe
reardischargechuteandthenlowerthefrontin
place(Figure12).
Note:Ensurethattherearbeltdoesnotget
pinchedbetweenthesidewallandboltswhen
installingthelower,rearbeltcover.
g212123
Figure12
1.Lower,rearbelt-cover
bolts
2.Lower,rearbeltcover
5
InstallingtheBlade
Important:Youwillneedatorquewrenchto
installthebladeproperly.Ifyoudonothavea
torquewrenchorareuncomfortableperforming
thisprocedure,contactanAuthorizedService
Dealer.
1.Installthenewbladeandallmountinghardware
(Figure13).
g024443
Figure13
Important:Positionthecurvedendsofthe
bladetopointtowardthemachinehousing.
2.Useatorquewrenchtotightenthebladeboltto
82N∙m(60ft-lb).
Important:Abolttorquedto82N∙m(60
ft-lb)isverytight.Whileholdingtheblade
withablockofwood,putyourweight
behindtheratchetorwrenchandtightenthe
boltsecurely.Thisboltisverydifcultto
overtighten.
6
Template
Important:Ifyouareprintingthisfromwww.Toro.com,ensurethatitisprintedat100%scaleandthat
thedistancefromAtoBis1inch:.
g206972
1.3.1mm(0.12inch)3.1.5mm(0.06inch)5.79mm(3.11inches)
2.4.8mm(0.19inch)4.7.1mm(0.28inch)diameter6.2.3mm(0.09inch)
7
/