Toro Belt Cover Kit, AWD Recycler Lawn Mower Installation guide

Brand: Toro

Model: Belt Cover Kit, AWD Recycler Lawn Mower

Type: Installation guide

Toro Belt Cover Kit, AWD Recycler Lawn Mower is a reliable addition to your lawn care arsenal, designed to provide easy installation and enhanced protection for your machine. With its comprehensive kit contents, including upper and lower belt covers, bolts, and necessary hardware, this kit offers a straightforward installation process, ensuring a hassle-free upgrade. The kit allows you to securely install new belt covers, improving the overall performance and longevity of your lawn mower.

FormNo.3414-400RevB

BeltCoverKit

AWDRecycler

LawnMower

ModelNo.136-9124

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

Description

Qty.

Use

Upperbeltcover1

Lowerbeltcover1

Bolt(1/4x1.33inches)

Engine-mountbolt(3/8x1inch)

Installthekit.

WARNING

Thebladeissharp;contactingthebladecan

resultinseriouspersonalinjury.

Weargloveswhenservicingtheblade.

PreparingtheMachine

1.Shutofftheengineandwaitforallmovingparts

tostop.

2.Disconnectthespark-plugwirefromthespark

plugandremovetheelectric-startbutton(if

present).

3.Tipthemachineontoitssidewiththeairlterup.

4.Useablockofwoodtoholdthebladesteady

(Figure1).

5.Removetheblade,savingallmountinghardware

(Figure1).

g206911

Figure1

6.Loosenthe5boltsthatholdtherearbafein

place.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3414-400*B

g212126

Figure2

1.Rearbafe

7.Removeandretainthelower,rearbeltcover

andcorrespondingbolts(Figure3).

g212208

Figure3

1.Lower,rearbelt-cover

bolts(retain)

2.Lower,rearbeltcover

(retain)

8.Removebothbeltsfromthebladedriveandthen

removeandretainthebladedrive(Figure4).

g211698

Figure4

1.Belts(retain)2.Bladedrive(retain)

9.Removeanddiscardthemetalbeltguideand2

correspondingbolts(Figure5).

g212112

Figure5

1.Metalbeltguide(discard)2.Belt-guidebolts(discard)

10.Removeanddiscardthefrontbeltcover;retain

thecorrespondingbolts(Figure6).

g212113

Figure6

Model20353shown;appearanceofmachinevaries

1.Frontbeltcover(discard)

2.Frontbelt-coverbolts

(retain)

11.Ifneeded,centerpunchandthendrill2holes

(9/32inch)throughthedeckforinstallationof

thebeltcovers.

Note:Usethetemplateatthebackofthese

instructionsfortheappropriateholeorientation.

InstallingtheKit

1.Installthe2engine-mountbolts(3/8x1inch)

andtorquethemto400in-lb(Figure7).

g212119

Figure7

1.Engine-mountbolts

2.Installtheupper,frontbeltcoverprovidedinthis

kitwiththeboltspreviouslyremoved.

g212120

Figure8

1.Upper,frontbeltcover2.Upper,frontbelt-cover

bolts

3.Installthebladedriveandroutebothbelts

arounditasshowninFigure8.

Note:Thebladespacerneedtoremaininside

ofthebladedrive.

g211698

Figure9

1.Belts2.Bladedrive

4.Installthelower,frontbeltcoverbythreading2

bolts(1/4x1.33inches)throughthelowerbelt

cover,throughtheholesdrilled(ifapplicable),

andintotheupperbeltcover.

g212121

Figure10

1.Lower,frontbeltcover2.Lower,frontbelt-cover

bolts

5.Tightenthe5boltsthatholdtherearbafein

place(Figure10).

g212127

Figure11

1.Rearbafe

6.Installthelower,rearbeltcoverwiththe

correspondingboltsthatyoupreviously

removed.Insertthebackofthecoverintothe

reardischargechuteandthenlowerthefrontin

place(Figure12).

Note:Ensurethattherearbeltdoesnotget

pinchedbetweenthesidewallandboltswhen

installingthelower,rearbeltcover.

g212123

Figure12

1.Lower,rearbelt-cover

bolts

2.Lower,rearbeltcover

InstallingtheBlade

Important:Youwillneedatorquewrenchto

installthebladeproperly.Ifyoudonothavea

torquewrenchorareuncomfortableperforming

thisprocedure,contactanAuthorizedService

Dealer.

1.Installthenewbladeandallmountinghardware

(Figure13).

g024443

Figure13

Important:Positionthecurvedendsofthe

bladetopointtowardthemachinehousing.

2.Useatorquewrenchtotightenthebladeboltto

82N∙m(60ft-lb).

Important:Abolttorquedto82N∙m(60

ft-lb)isverytight.Whileholdingtheblade

withablockofwood,putyourweight

behindtheratchetorwrenchandtightenthe

boltsecurely.Thisboltisverydifcultto

overtighten.

Template

Important:Ifyouareprintingthisfromwww.Toro.com,ensurethatitisprintedat100%scaleandthat

thedistancefromAtoBis1inch:.

g206972

1.3.1mm(0.12inch)3.1.5mm(0.06inch)5.79mm(3.11inches)

2.4.8mm(0.19inch)4.7.1mm(0.28inch)diameter6.2.3mm(0.09inch)

Toro Belt Cover Kit, AWD Recycler Lawn Mower Installation guide

Toro Belt Cover Kit, AWD Recycler Lawn Mower Installation guide

Toro Belt Cover Kit, AWD Recycler Lawn Mower Installation guide

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