E80C Repair Manual (Electronics)
Table of
Contents
1-1-1.Unit Picture - E80C
1-2-1.Display Picture - E80C
1-3-1. Component Placement Picture – E80C Display Board
1-3-2. Component Placement Picture - E80C Lower Compartment
1-4-1. Electronics Block Diagram - E80C
1-5-1. Cable Connection Picture – E80C Display Board
1-5-2. Cable Connection Picture - E80C Drive Board
1-6-1. LED Indicator Explanation – E80C Display Board
1-6-2. LED Indicator Explanation – E80C Drive Board
1-7-1. Electronics Specifications - E80C
2-1-1. Electronics Troubleshooting Chart - E80C
3-1-1. Troubleshooting - E80 No Start
3-2-1. Troubleshooting - E80 No Srides/Minute Value
3-3-1. Troubleshooting - E80 No Resistance Adjustment
3-4-1. Troubleshooting - E80 Excessive Resistance
3-5-1. Troubleshooting - E80 Telemetry Heart Rate
3-6-1. Troubleshooting - E80 Contact (HTR) Heart Rate
3-7-1. Troubleshooting - E80 Key Malfunction
4-1-1. Test Point - E80 Transformer Voltage Test
4-2-1. Test Point - E80 Resistance Motor Voltage Test
4-3-1. Test Point - E80 VR Set Voltage Test
4-4-1. Test Point - E80 Speed Sensor Test
1-1. Unit Picture - E80C
1-1-1
1-2. Display Picture - E80C
1-2-1
1-3. Component Placement Picture - E80C Display Board
1-3-1
Telemetry
heart rate
receiver board
Contact (HTR)
heart rate board
1-3. Component Placement Picture - E80C Lower Compartment
1-3-2
Power switch and
fuse holder
Magnet
Flywheel
Transformer
Drive board
Reed switch sensor
Resistance motor/VR
1-4. Electronics Block Diagram - E80C
1-4-1
Display
board
Drive
board
Motor
Speed
sensor
On/off
switch
Telemetry
receiver board
Fuse
Power
cord
HTR board
Sensor-L
Sensor-R
Transformer
VR
1-5. Cable Connection Picture - E80C Display Board
1-5-1
To LCD module
To drive board
To telemetry
receiver board
To HTR board
To HTR contact plate
1-5. Cable Connection Picture - E80C Drive Board
1-5-2
To display board
To VR box
To reed switch
To transformer
To fuse and power switch
1-6. LED Indicator Explanation - E80C Display Board
1-6-1
Telemetry (wireless) heart rate (HR) signal LED
Lights to indicate incoming heart rate signal.
1-6. LED Indicator Explanation - E80C Drive Board
1-6-2
LED5 CLK indicator
LED flashes when flywheel rotates.
LED3 LEVEL UP
Lit indicates VR/motor is
increasing resistance.
LED1 VR/motor power supply
Lit indicates VR/motor power
supply.
LED2 Power Indicator
Lit indicates incoming power
supply.
LED4 LEVEL DOWN
Lit indicates VR/motor is
decreasing resistance.
1-7. Electronics Specifications - E80
Specification
Explanation Notes
Power
110V or 220V
Speed detection
Reed switch sensor + magnet
Resistance control
Electronic resistance control
VR/motor control
Resistance type
Permanent magnet
Level range LEVEL 1 – LEVEL 14
Main display screen
LCD
Secondary display
screens
WORKOUT LEVEL / TIME
STRIDE/MIN / DISTANCE / CALORIES
Programs
RANDOM / TRACK / INTERVAL / GLUTE
Stride
Fixed (not adjustable)
Heart rate Telemetry (wireless) heart rate / Contact (HTR) heart rate
User mode USER1 – USER4
Keys Key switches
1-7-1
2-1. Electronics Troubleshooting Chart - E80
Malfunction Circumstance Inspection and Test Points Replacement
suggestions
Notes
No start up Exercise on the unit; display
shows no reaction.
1. Inspect all cable connections.
2. Inspect drive board fuse.
3. Inspect whether power indicator on the drive
board lights.
4. Inspect display program IC.
1. Fuse
2. Drive board
3. Display
No strides/min Exercise on the unit; display
shows 0 strides/min.
1. Inspect cable connections.
2. Inspect LED5 on the drive board.
A. Magnet or reed switch malfunction
B. Drive board malfunction
3. Inspect display board IC connections.
1. Reed switch
No resistance
adjustment
Press LEVEL <▲>/<▼>;
actual resistance does not
change.
1. If you press LEVEL<▲>/<▼> and values in
the display LEVEL screen do not change, key
switches are bad.
2. Inspect whether drive board LED3 or LED4
light. If not, inspect cable connections or replace
the drive board.
3. Test or replace the VR assembly.
1.VR assembly
Excessive
resistance
Exercise on the unit;
resistance is excessive
1. Flywheel magnet has become lose and stuck.
No telemetry heart
rate reception
Telemetry (wireless) heart
rate malfunction
1. Inspect the heart rate transmitter and its
batteries. Replace batteries.
2. Inspect the heart rate receiver board cable
connections.
3. Test or replace heart rate receiver board.
4. Inspect for environmental interference, for
example, speakers, lights, etc.
1. Telemetry heart
rate receiver
2. Telemetry heart
rate receiver
Contact heart rate
malfunction
HTR malfunction 1. Inspect HTR cables.
2. Replace the HTR board as a test.
1.HTR board
Key malfunction Keys do not operate or
operate continuously
1. Replace display key switches. Display board key
switches
2-1-1
Troubleshooting
Model: E80
Malfunction: No start
Circumstance: Turn on power; Display does not light.
Possible causes: 1. Cables are not connected.
2. Fuse is blown.
Troubleshooting: 1. Inspect cable connections.
2. Inspect main fuse and power switch.
3. Inspect drive board indicator LEDs.
4. Test transformer voltage output.
5. Inspect the display board IC.
3-1-1
Drive
Board
Display
board
Reed switch
Inspect PWR LED
Test transformer output voltage
Power switch and
fuse
LED
Troubleshooting
Model: E80
Malfunction: No strides/min value
Circumstance: 1. No strides/min value appears.
2. Exercise on the unit; display shows no reaction.
Possible causes: 1. Reed switch malfunction or magnet
misplacement
2. Cable connections
Troubleshooting: 1. Inspect all cable connections.
2. Inspect the reed switch and magnet.
3. Inspect the CLK LED on the drive board.
4. Inspect display board program IC connections.
3-2-1
Display
board
Drive board
Reed sensor
Inspect reed switch and
magnet
Program IC
LED5 – reed switch LED on
drive board
Troubleshooting
Model: E80
Malfunction: No start
Circumstance: Turn on power; Display does not light.
Possible causes: 1. Cables are not connected.
2. Fuse is blown.
Troubleshooting: 1. Inspect cable connections.
2. Inspect main fuse and power switch.
3. Inspect drive board indicator LEDs.
4. Test transformer voltage output.
5. Inspect the display board
3-3-1
Drive
board
Display board
VR Set
VR Motor
Troubleshooting
Model: E80
Malfunction: Excessive resistance
Circumstance of malfunction: Exercise on the product; resistance is excessive.
Possible cause: 1. Flywheel may be stuck.
Troubleshooting: 1. Inspect the flywheel.
3-4-1
Troubleshooting
Model: E80
Malfunction: Telemetry (wireless) heart rate reception
Circumstance: No telemetry heart rate reception
Possible cause: 1. Batteries in heart rate transmitter strap
2. Receiver board malfunction
3. Environmental interference from lights and speakers
Troubleshooting: 1. Replace the transmitter or its batteries.
2. Inspect the telemetry receiver board and its wire connections.
3.Inspect the heart rate board LEDs.
4. Replace the heart rate board as a test.
5. Inspect for environmental interference from lights and speakers, for example.
3-5-1
Display
board
HR receiver
HR transmitter
Telemetry receiver HR signal LED
indicator
Transmitter (battery)
Troubleshooting
Model: E80
Malfunction: Contact Heart Touch Rate (HTR) heart rate malfunction
Circumstance: HTR heart rate malfunction
Possible cause: 1.HTR board malfunction
Troubleshooting: 1. Inspect HTR board wire
connections.
2.Replace the HTR board as a test.
3-6-1
Display
board
HTR board
Sensor-L
Sensor-R
Troubleshooting
Model: E80
Malfunction: Key malfunction
Circumstance: Press display keys; There is no
response or there is a continuous response.
Possible causes: 1. Key cushions are not in place
properly.
2. Key switch malfunction
Troubleshooting: 1.Inspect key switches and
cushions as shown.
3-7-1
Display board
key switches
Key
cushions
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