Schneider Electric XB5AS86449B4 Operating instructions

Type
Operating instructions

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Catalog
January 2018
Control and
signaling units
Harmony® XB5 Plastic
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1
General contents
Harmony® XB5 plastic
b General Presentation ............................................................................... page 2
b Presentation
v Presentation, Installation and environment ................................................. page 8
b Description
v Complete units, XB5A ............................................................................... page 10
v Sub-assemblies, ZB5A and ZB5F ............................................................. page 12
b Installation
v Contact mounting - Contact sequence ...................................................... page 22
b References
v Spring return pushbuttons, unmarked and with marking ........................... page 24
v Illuminated pushbuttons, spring return
- With integral LED and BA 9s base tting .............................................. page 29
v Flush mounted spring return pushbutton heads, unmarked ...................... page 34
v Flush mounted illuminated pushbutton heads, spring return
- With integral LED ................................................................................. page 35
v Multiple-headed pushbuttons, spring return .............................................. page 36
v Mushroom head pushbuttons, spring return and latching ......................... page 38
v Emergency stop and Emergency switching off functions .......................... page 40
v Illuminated Emergency stop and Emergency switching off function .......... page 41
v Emergency stop with monitoring contacts ................................................. page 42
v General safe stop ..................................................................................... page 43
v Large head pushbuttons with integrated bellows........................... ........... page 44
v Pushbuttons and Illuminated pushbuttons, push-push ............................. page 46
v Pushbuttons, ‘‘push-turn to release’’ ......................................................... page 47
v Selector switches
- With standard handle and long handle ................................................. page 48
- Key switches........................................................................................ page 50
- With knurled knob, Toggle switches ..................................................... page 51
- Illuminated, with standard handle and integral LED ............................. page 52
v Flush mounted selector switch heads
- With standard handle and long handle ................................................. page 54
- Key switches........................................................................................ page 56
- With knurled knob ................................................................................ page 58
- Illuminated, with standard handle and integral LED ............................. page 59
v Pilot lights
- With integral LED and BA 9s base tting .............................................. page 60
- 3-phase pilot light with integral LED, Push-to-test pilot light ................. page 63
v Flush mounted pilot light heads with integral LED ..................................... page 63
v Specic functions
- Manual overload reset pushbuttons, potentiometers ........................... page 64
- Timers, hour counters, annunciators, USB/RJ45 ports,
fuse carrier and USB/RJ45 ports ......................................................... page 65
- Joystick controllers with screw clamp terminal connections ................. page 67
v Contact and illuminated functions (blocks & bodies) ................................. page 68
v Body/contact assemblies and light blocks
- With integral LED ................................................................................. page 74
- With BA 9s base tting ......................................................................... page 78
v Accessories
- For heads ............................................................................................ page 80
- For pushbuttons................................................................................... page 92
- Legends and legend holders................................................................ page 84
Selection guide ..............................................page 98
b Product reference index ....................................................................... page 100
Control and signaling units
Pushbuttons, switches, and pilot lights
3
General Presentation Control and signaling units
Harmony XB5 plastic
Pushbuttons, switches, and pilot lights
The Harmony XB5 range of plastic pushbuttons, switches, and pilot lights combines
simplicity of installation, exibility, and robustness to meet the majority of industrial
applications. It delivers one of the most comprehensive product ranges available on
the market and meets the robustness and performance requirements for the majority
of industrial applications.
A single provider
Our team of experts understands the processes and applications of our customers
and does its best to meet their needs. The Harmony ranges are available globally
wherever you need them.
The condence of a market leader
>More than 50 years’ experience designing switches, pushbuttons, and pilot
lights
>A global network of partners and distributors you know and trust
>Worldwide product availaility with more than 17,000 points of sale through more
than 100 countries
Complete unit for repetitive
orders XB5AA31
Basic elements (for optimum flexibility)
ZBE101 + ZB5AZ009 + ZB5AA3
Sub-assembly (for additional flexibility)
ZB5AZ101 + ZB5AA3
A global network of
partners you can rely on
to support customized
end-to-end solutions
4
Control and signaling units
Harmony XB5 plastic
Pushbuttons, switches, and pilot lights
Ø30
Ø22
Ø22
5
General Presentation
(continued)
Control and signaling units
Harmony XB5 plastic
Pushbuttons, switches, and pilot lights
Modern design
Harmony delivers an innovative and ergonomic design that allows easy operation
and improves the look and feel of your control panels and machines.
Improved reliability of panels, machines, and processes
>The ush-mounting solution adresses the market demands for ergonomic design
and aesthetics
Built-in ush pushbuttons
Flush kit accessories
>Pushbuttons and switches with a vibrant color pallet
A touch of style for your electrical panels
>Innovative design without compromise on cost
>Better perceived quality of your machines and panels
>A clearer view of control features
Illuminated buzzer
360°
360° view
Click on the image for 3D view
6
General Presentation
(continued)
Control and signaling units
Harmony XB5 plastic
Pushbuttons, switches, and pilot lights
Robust performance
even in harsh
environments
IP69
-40 °C
+70 °C
The secret of robustness
Press to open video (0.46 sec)
Affordable
Harmony delivers simplicity and efciency while helping to keep your costs down.
Faster, simpler installation and maintenance
>Built-in ush tightening nut, no spacer
>Self-holding function of actuator when mounting
>Timer for safe and simple adjustment of your machine’s time settings
>USB and RJ45 ports for a simple, effective way to connect a PC or a USB
Robustness
Harmony XB5 delivers extremely robust performance even in severe
environments.
Improved reliability of panels, machines, and processes
>Sealing effectiveness rated up to IP66, 67, 68, 69, 69K, and type 4X
>High impact resistance up to IK03 rating
>Operating temperature ranging from -40°C to +70°C
>Compliance with international standards (IEC, UL, CCC, EAC, JIS)
>Marine certied (BV, RINA, LROS, BDNV, GL)
High electrical performance
>Contacts and heads designed against vibration, ensuring secure mounting and
wiring
Choose from standard, low-load, and high-power electrical contacts
Lower maintenance
>Harmony pushbuttons are designed to perform up to 10 million operations.
This represents more than 1,000 operations a day for 27 years.
Affordable range
Press to open video (0.33 sec)
USB port
Complete potentiometer
Timer
Annunciator
RJ45 port 3-phase indicator
mounting for easy
access to functions
on the front panel
Ø22
Fuse carrier
7
General Presentation
(continued)
Control and signaling units
Harmony XB5 plastic
Pushbuttons, switches, and pilot lights
Marine environment
Press to open video (0.42 sec)
Operational efciency
The Harmony XB5 range offers innovative features for ease-of-use that makes an
operator’s work simpler and more efcient.
Improved operator efciency
>High robustness illuminated and non-illuminated buzzers providing water
resistance up to IP66, 67, 69, and 69K
>High brightness and full-surface illumination of pushbuttons and selector
switches
>Heads, bodies, and contacts specially designed for mobile equipment
>Dedicated offer for explosive atmospheres
Simple selection
Harmony provides a modular system that offers exibility and minimizes the number
of product references. Almost all shapes and functions are compatible with each
other. For instance, it is possible to replace the head of a control and signaling unit
with a different shaped head without needing to change the other parts.
Harmony XB5 delivers a comprehensive range of products that enable simple
selection to help minimize your costs right from the begining.
Digital tools to help you select the right product
>Web digital selector
>Digi-Cat
Easy to convert from standard to ush mounted pushbuttons
>Harmony XB5 pushbuttons offer the exibility to convert from standard to
ush-mounting versions by simply changing a single letter in the product
reference.
Example:
Adapted to your applications, segments, and operating
environments
Harmony offers a unique and unrivalled depth of range delivering products adapted
to your applications, segments, and operating environments.
Energy infrastructure Metal, Mining, & Minerals
Water & Waste Water MachineFood & Beverage Oil & Gas
Web digital selector
Press to open the selector
Digi-Cat
Press to download Digi-Cat
Standard
mounting
Flush
mounting
ZB5AA3
ZB5FA3
8
Control and signaling units
Harmony XB5, plastic
Pushbuttons, switches, and pilot lights
Presentation
Presentation
The Harmony® XB5 plastic range of modular control and signaling units combines
simplicity of installation, exibility, and robustness. It meets the requirements of the
majority of industrial applications. These units are either complete products or
separate components for customer assembly.
This range includes:
b Pushbuttons, selector/key switches, Emergency stop functions, and multiple-
headed pushbuttons designed for parameter settings, adjustments, and start/stop
control of machines and installations
b Pilot lights, illuminated pushbuttons, illuminated selector switches, and
illuminated Emergency stop functions designed for visual signaling
b Flush mounting heads for Ø 30 mm mounting and ush mounting kit accessories
combined to offer a modern aesthetics to the control panel
b Various accessories including: protective covers, legends and legend holders,
pushbutton caps, boots, bulbs, etc.
The pushbutton and switch control offer (illuminated and non-illuminated) is both
broad and comprehensive:
b Pushbuttons, spring return with ush push, projecting push, recessed push,
booted ush push, or mushroom head
b Emergency stop pushbuttons with 3 types of head: push-pull, turn to release, and
key release
b Pilot lights and illuminated pushbuttons with integral LED and BA 9s base tting
bulbs
b Selector switches with different types of operator: standard handle, long handle,
knurled knob, or key
b Choice of heads: square, circular, rectangular, double-head/triple-head
rectangular, or toggle
b Colors of push: white, black, green, orange, blue, red, or yellow
b Connection type: screw clamp connector, faston connector, spring terminal, or for
printed circuit board
b Contact blocks for general purpose or specic applications (low current, standard
or high power switching)
b Choice of heads to meet the majority of industrial needs: from the most basic
pushbuttons and pilot lights, to functions meeting modern machine requirements,
such as USB & RJ45 ports
b Wide choice of accessories and spare parts
b Other specic functions: complete potentiometer, hour counters, annunciator, or
joystick controllers
Innovative complementary offers are also available:
b Control and signaling units for severe applications
b Wireless and batteryless pushbuttons
b Biometric switches
Harmony XB5 ush mounted control and signaling units for
Ø 30 mm mounting
Harmony XB5 range of control and signaling units for Ø 22 mm
mounting
9
Control and signaling units
Harmony XB5, plastic
Pushbuttons, switches, and pilot lights
Presentation (continued)
Installation
Harmony XB5 products are both simple and quick to install:
b Mounting by single installer (self-maintaining of the head in its cut-out)
b Clip-together component system (head, body, contact blocks, and LED)
b Anti-loosening system for screw clamp terminals on contact blocks
Harmony XB5 standard mounting products are installed with or without notch in a
Ø 22 mm hole, thanks to the self-cleavable orientation pin.
Harmony XB5 ush mounting products are installed without notch in a Ø 30 mm
hole. This provides to the ush mounting products the same actuating area as that
of the standard mounting products offering an optimized ergonomics for the
operators even when wearing gloves.
Flush solutions mounted in a Ø 22 mm hole can be achieved using Harmony XB6
range. Please refer to the Harmony XB6 catalog for details.
Environment
The performance of the Harmony XB5 range meets the most demanding
international standards and approvals:
b Certied and approved for meeting requirements throughout all continents:
EN/IEC, CE marking, UL, CSA, CCC, EAC, JIS, NEMA, and marine approvals
b Protection against the intrusion of solid objects, dust, and water: IP 66, 67, 69,
69K, type 4X
b Operating temperature range from -40 °C to +70 °C/-40 °F to +158 °F for outdoor
applications
b High chemical robustness
b Shock protection level up to IK03
b High vibration resistance with shakeproof connection screws (periodic
retightening unnecessary)
For Harmony XB5 standard mounting products installation
For Harmony XB5 ush mounting products installation
10
Complete units Contact functions
Pushbuttons, spring return Flush push, unmarked Flush push, marked Projecting push, marked
XB5AAp1/AA42
see page 24
XB5AA3311/AA33p1
see page 28
XB5AL4322
see page 28
Pushbuttons, spring return Booted ush push Projecting push, unmarked Ø 40/1.575 in. Mushroom head
XB5APp1/AP42
see page 27
XB5AL42
see page 26
XB5AC21
see page 38
Multiple-headed
pushbuttons, spring return
Double-headed Triple-headed
XB5AL73415
see page 36
XB5AA731327/XB5AA711237
see page 37
Emergency stop or
Emergency switching off
mushroom head pushbuttons
Emergency stop trigger action and mechanical latching
Ø 40/1.575 in. Push-pull
(EN/ISO 13850)
Ø 40/1.575 in. Turn to release
(EN/ISO 13850)
Ø 40/1.575 in. Key release
(EN/ISO 13850)
XB5AT845
see page 40
XB5AS844p
see page 40
XB5AS9445
see page 40
Selector switches and
key switches
Standard handle, black Long handle, black Key switch
XB5ADpp
see page 48
XB5AJpp
see page 49
XB5AGpp
see page 50
Description Control and signaling units
Harmony XB5, plastic
Pushbuttons, switches, and pilot lights
Complete units, XB5A
References:
page 24
11
Complete units
(continued)
Signaling functions
Pilot lights Integral LED For bulb with BA 9s base tting
Direct supply Via integral transformer
XB5AVBp/AVGp/AVMp
see page 60
XB5AV6p
see page 62
XB5AV3p/AV4p
see page 62
Combined functions Contact and signaling functions
Illuminated pushbuttons,
spring return, ush push
Integral LED For bulb with BA 9s base tting
Direct supply Via integral transformer
XB5AW3pB5/AW3pG5/AW3pM5
see page 29
XB5AW3p65
see page 32
XB5AW3p35/AW3p45
see page 32
Double-headed pushbuttons,
spring return, and pilot light
block
Integral LED
XB5AW73731p5
see page 36
Illuminated selector
switches, standard handle
Integral LED
XB5AK12pp5, XB5AK13pp5
see page 52
Description (continued) Control and signaling units
Harmony XB5, plastic
Pushbuttons, switches, and pilot lights
Complete units, XB5A
12
Description Control and signaling units
Harmony XB5, plastic
Pushbuttons, switches, and pilot lights
Sub-assemblies, ZB5A
Non illuminated units
for user assembly
Contact functions
Body
sub-assemblies
Head sub-assemblies
For pushbuttons,
spring return, unmarked
Screw clamp terminals
ZB5AZ10p/AZ141
see page 68
Flush push without
cap/with set of 6 caps
Flush push Flush push for
insertion of legend
Flush push, cap
mounted/not mounted
ZB5AA0/AA9
see page 24
ZB5AAp
see page 24
ZB5AAp8
see page 24
ZB5CA0/CAp
see page 24
Faston
ZB5AZ10p3
see page 72
Projecting Recessed push Booted ush push,
for insertion of legend
Projecting or
recessed push
ZB5ALp
see page 26
ZB5AAp
see page 25
ZB5APpp/APpS
see page 27
ZB5CApp/CLp
see page 25
For pushbuttons,
spring return, marked
Spring clamp
terminals
ZBE10p5
ZB5AZ10p5
see page 70
Flush push Projecting push Flush push
ZB5AA
p
3
p
/
AAp4p
see page 28
ZB5ALp3p
see page 28
ZB5CAp3p
/
CAp9pp
see page 28
For multiple-headed
pushbuttons, spring return
Double-headed Triple-headed
ZB5AA7ppp /AA79
ZB5AL734p
see page 36
ZB5AA7313p, ZB5AA711pp
ZB5AA72124, ZB5AA791
see page 37
For “push-push to release”
pushbuttons
Flush push (caps
mounted/not mounted)
Projecting push Flush push (caps
mounted/not mounted)
ZB5AH
pp/CHpp
see page 46
ZB5AHp
see page 46
ZB5CH0/CH0p
see page 46
For “push-turn to release”
pushbuttons
(1) Knob positions
Key switches Knurled knob (1)
ZB5AFD
p
see page 47
ZB5AF
see page 47
References:
page 24
13
Non illuminated units
for user assembly
(continued)
Contact functions (continued)
Body sub-assemblies Head sub-assemblies
For mushroom head
pushbuttons
Screw clamp terminals Spring Latching
ZB5AZ10p/AZ141
see page 68
ZB5ACp/ARp
see page 38
ZB5Ap2/ASp2/AS55
see page 39
For Emergency stop or
Emergency switching off
mushroom head pushbuttons
Emergency stop trigger
action and mechanical
latching
Faston Push-pull (EN/ISO 13850) Turn to release (EN/ISO 13850)
ZB5AZ10p3
see page 72
ZB5AT84
see page 40
ZB5AS8p4
see page 40
Emergency switching off
mechanical latching
Push-pull (IEC 60364-5-53)
ZB5ATp/AXp
see page 41
Emergency stop trigger
action and mechanical
latching
Spring clamp terminals Key release (EN/ISO 13850)
ZBE10p5
ZB5AZ10p5
see page 70
ZB5AS9
p
4/AS9
4
4D,
see page 40
(1) Switch handle
and knob
positions
(2) Key switch
positions
Key withdrawal
positions
For selector switches
and key switches
Standard handle (1) Long black handle (1)
ZB5ADp
see page 48
ZB5AJp
see page 49
Knurled black knob (1) Key switch (2)
ZB5ADp9
see page 51
ZB5AGpp
see page 51
For toggle switches (3) Lever positions
2-position lever (3)
ZB5ADp8
see
page 51
Description (continued) Control and signaling units
Harmony XB5, plastic
Pushbuttons, switches, and pilot lights
Sub-assemblies, ZB5A
Ø 30 mm/1.18 in.
Ø 40 mm/1.57 in.
Ø 60 mm/2.36 in.
Ø 30 mm/1.18 in.
Ø 40 mm/1.57 in.
Ø 60 mm/2.36 in.
Ø 30 mm/1.18 in.
Ø 40 mm/1.57 in.
Ø 60 mm/2.36 in.
Ø 30 mm/1.18 in.
Ø 40 mm/1.57 in.
Ø 60 mm/2.36 in.
Ø 30
Ø 40
Ø 60
Ø 30 mm/1.18 in.
Ø 40 mm/1.57 in.
Ø 60 mm/2.36 in.
14
Pilot lights
for user assembly
Signaling functions
Body sub-assemblies
with integral LED
Head sub-assemblies
Connection: screw clamp terminals With lens tted (insertion of legend) With lens tted
ZB5AVBp/AVGp/AVMp
see page 76
ZB5AV0p3/AV0p3E, see page 61 ZB5CV0p3, see page 61
Connection: plug-in connector With 5 lens caps (not tted) for insertion of legend With 5 separate lens caps, not tted
Please contact our Customer Care
Center
ZB5AV003/AV0p3p, see page 61 ZB5CV003, see page 61
Body sub-assemblies for BA 9s bulb Head sub-assemblies
Direct supply
Connection: screw clamp terminals
With lens tted
ZB5AV0p, see page 61
ZB5AV6, see page 79
Via integral transformer
Connection: screw clamp terminals
ZB5AVp/AV3Dp/AV5Dp
see page 79
Illuminated
pushbuttons
for user assembly
Combined functions (contact and signaling)
Body sub-assemblies for BA 9s bulb Head sub-assemblies
For illuminated pushbuttons,
spring return
Flush
Direct supply
Connection: screw clamp terminals
ZB5AW3p/AW3pS, see page 30
ZB5AW06p, see page 78
Via integral transformer
Connection: screw clamp terminals
Projecting
ZB5AW03p/ AW04p/AW05p
see page 78
ZB5AW1p/AW1pS, see page 31
Description (continued) Control and signaling units
Harmony XB5, plastic
Pushbuttons, switches, and pilot lights
Sub-assemblies, ZB5A
References:
page 24
15
Illuminated
pushbuttons
for user assembly
Combined functions (contact and signaling) (continued)
Body sub-assemblies
with integral LED
Head sub-assemblies
For illuminated
pushbuttons, spring return
Flush push
Flush push with illuminated ring
Flush push
for insertion of legend
Booted ush push
Connection: screw clamp
terminals
ZB5AW3p3/AW3p3S/AW9p3
see page 30
ZB5AAp8
see page 24
ZB5AW5p3
see page 30
ZB5AW0Bpp/AW0Gpp/
AW0Mpp
see page 74
Projecting push Flush or projecting push
Flush or projecting push for insertion of legend
ZB5AW1p3/AW1p3S
see page 31
ZB5CW3p3/CW1p3
see page 31
For double-headed
pushbuttons, spring return,
with pilot light
Connection: plug-in
connector
Please contact our
Customer Care Center
Double-headed (ush/ush push) + central pilot light
Double-headed (ush/projecting push) + central pilot light
ZB5AW7A17pp, ZB5AW7A374p, ZB5AW7A9, see page 36
ZB5AW7L374p, see page 36
For illuminated, mushroom
head pushbuttons, latching
Connection: spring clamp
terminals
ZBV pp5
see page 70
Ø 40/1.575 in. Turn to release
ZB5AW7p3, see page 39
For illuminated mushroom
head pushbuttons
b Emergency stop with
trigger action and
mechanical latching
or
b Emergency switching off
with mechanical latching
only
Ø 40/1.575 in. Push-pull with
mechanical state indicator
(EN/ISO 13850)
Ø 40/1.575 in. Turn to release
(IEC 60364-5-53)
ZB5AT8643M
see page 41
ZB5AW743
see page 41
For illuminated “push-push
to release” pushbuttons
For illuminated selector
switches, standard handle
Flush or projecting “push-push to
release”
Flush “Push-push to
release”
Standard handle (1)
ZB5AH0p3/AHp3
see page 46
ZB5CH3p3
see page 46
ZB5AK1pp3
see page 53
(1) Handle positions
Description (continued) Control and signaling units
Harmony XB5, plastic
Pushbuttons, switches, and pilot lights
Sub-assemblies, ZB5A
Ø 40
16
Non illuminated units
for user assembly
Contact functions for Ø 30 mm mounting
Body
sub-assemblies
Head sub-assemblies
For pushbuttons,
spring return, unmarked
Screw clamp terminals
ZB5AZ10p/AZ141
see page 68
Flush push without
cap/with set of 6 caps
Flush push Flush push for insertion of legend
ZB5FA0/FA9
see page 34
ZB5FAp
see page 34
ZB5FAp8
see page 34
Faston
ZB5AZ10p3
see page 72
Projecting Recessed push
ZB5FLp
see page 35
ZB5FAp
see page 34
(1) Switch handle
and knob
positions
(2) Key switch
positions
Key withdrawal
positions
For selector switches
and key switches
Spring clamp
terminals
ZBE10p5
ZB5AZ10p5
see page 70
Standard handle (1) Long black handle (1)
ZB5FDp
see page 54
ZB5FJp
see page 55
Knurled black knob (1) Key switch (2)
ZB5FDp9
see page 58
ZB5FGpp
see page 57
Description Control and signaling units
Harmony XB5 plastic
Pushbuttons, switches, and pilot lights
Sub-assemblies, ZB5F Flush mounting heads
17
Description (continued) Control and signaling units
Harmony XB5 plastic
Pushbuttons, switches, and pilot lights
Sub-assemblies, ZB5F Flush mounting heads
Pilot lights
for user assembly
Signaling functions for Ø 30 mm mounting
Body sub-assemblies
with integral LED
Head sub-assemblies
Connection: screw clamp terminals With lens tted (insertion of legend)
ZB5AVBp/AVGp/AVMp
see page 76
ZB5FV0p3, see page 63
Connection: plug-in connector
Please contact our Customer Care
Center
18
Illuminated
pushbuttons
for user assembly
Combined functions (contact and signaling)
Body sub-assemblies with integral
LED
Head sub-assemblies
For illuminated pushbuttons,
spring return
Flush
Connection: screw clamp terminals ZB5FW3p, see page 35
ZB5AW0Bpp/AW0Gpp/ AW0Mpp
see page 74
Connection: plug-in connector
Please contact our Customer Care
Center
Connection: spring clamp terminals
ZBV pp5
see page 70
Description (continued) Control and signaling units
Harmony XB5, plastic
Pushbuttons, switches, and pilot lights
Sub-assemblies, ZB5F Flush mounting heads
References:
page 24
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Schneider Electric XB5AS86449B4 Operating instructions

Type
Operating instructions
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