Tarlan Technical Little Cracker Installation guide

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The “Little Cracker”

Installation Guide

Manufactured by Tarlan Technical Ltd

Salt Water Creek – New Zealand

Phone 03 3136271 Fax 03 3132814

www.littlecracker.co.nz

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Thank you for purchasing a “Little cracker” Fire.

We are sure this fire will give you years of warmth from its professional

design and construction and of course it carries a 3 year warrantee.

For any assistance in fitting of this unit we are only a phone call away.

We offer a complete install service should you require this.

If you should find any of these instructions incorrect or confusing

please tell us!

Your fire is heavy (45kg) and precautions must be taken to ensure it

is securely anchored to your floor(if in a motor home or caravan) to

reduce the risk of it tearing free in an accident.

We strongly recommend that bolts are run right through the floor with a large plate or steel

straps placed on the underside to stop bolts from pulling through the floor.

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Recommended Clearances

For safe operation the following clearances must be used when installing this fire.

Due to the installation being carried out by a variety of tradesmen and or owners is it imperative the operator

check for hot spots when the fire is operating, any spot hotter than 65 deg C must be protected by heat

shield.

When operating the fire if any surface that is combustible i.e. wood, lining or furniture gets to the

temperature where it is hot to touch with the back of your hand then you should be looking at

improving the heat reflectors for greater margin of safety.

This can be by installing heat deflectors or increasing the clearance to the fire.

Custom heat deflectors can be made on request by contacting Tarlan Technical Ltd. Or any sheet metal

company.

Minimum Recommended clearances:

Rear of Fire:

Combustible Surface:

From Fire to a combustible surface – i.e. wood or polystyrene insulated wall without any heat deflectors –

From Rear Heat shield : wood to be 360mm –polystyrene insulated panel 400mm.

From Sides: 310mm

Any panel temperature must not exceed 65 °C

If an additional metal sheet is placed on the wall, use spacers to hold off the wall 25mm, at the bottom of

sheet the gap from sheet to floor must be at least a 25mm as well as the top gap must be open, and then

recommended clearance can be reduced to 100mm – see attached 0404 test report and table 3.1

Sides of Fire:

Clearance from stainless heat shield to any combustible surface is 250 mm; if walls have non-combustible or

have sheet metal heat shield fitted then gap can be reduced to 100mm, closer clearances are possible but

please consult us.

Pedestal or base of fire:

150mm Pedestal: - A non combustible sheet such as cement board 6mm thick must be placed between the

mounting base and the floor.

75mm Pedestal: A non combustible 6mm sheet under mounting plate and tiles must be placed to extend

100mm past each side of the fire (do not tile under the pedestal or they will crack when bolts are drawn up)

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Installation Instructions – Motorhome or Boat – Cabin

We recommend installing your fire on the driver’s side of your vehicle to reduce the risk of the chimney

cowl fouling overhanging trees etc. Tarlan can manufacture cowl protectors on request which is a frame that

is affixed to the roof of the bus and allows any branches etc to ride up and over the flue cap.

However fit where you want it!

For dwellings a plumber is the best man to install but we can supply the flue kit if given drawing of roof

detail.

Dwelling Flue must comply with AS NZS 2918:2000

Our Motor Home installation method is:

1. We use a modified expandable awning pole- place it in centre of fire outlet and extend to roof, align the

pole by eye with a vertical cabinet or door way on your interior, you can use a spirit level but check a

near surface to compare bus vertical level.

2. Once you have settled on the fire position and are confident the 150mm hole for the sleeve will be clear

of roof beams and wiring, and are confident you can reach the bolts when they protrude through the

floor( to get the nuts etc on) , mark the 4 holes for the fire.

3. Drill the 4 holes and use M10 high tensile bolts, add large square washers or steel plate on the bottom

side for the nuts to pull up on, if installation to floor is thought to be weak then add a chain to a

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protruding bolt underneath floor and bolt other end of chain to the chassis. Remember fire is 42kg and

needs to secure in event of a sudden crash.

4. Mark the centre and drill a ¼ “ pilot hole through the two layers of the roof, you may need a long drill

(make sure drill is kept straight with the line the pole was, get an assistant to watch drill and make

corrections if needed)

Use any access such as the removed speaker in this photo to check what is in the roof lining, i.e. wires or

beams.

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5. Use a 150mm hole saw or a jig saw to cut both surfaces, its best to drill the layers from each side, just

break through the first layer and check for wires etc.

Remove as much polystyrene as possible – at least 50mm from hole edge all way around.

Insert pink batts where the poly was removed

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6. Fix SLEEVE to top roof by three metal tabs (not included - made up of any sheet metal 40mm x 15mm

wide is sufficient size, bend at centerline 90 deg) – check the sleeve it should be central and protrude

approx. 210 mm above roof. 80mm for the Dektite and 130mm to attach the top cowl.

We rivet a tab to sleeve at 210mm, keep seem of sleeve to rear side as shown here.

7. Slide the SLEEVE though the holes, a tip is to temporarily drop flue through the sleeve and lower into

fire. Use spacer as per step 11 to help centralize sleeve (Do not fit maniseal yet)

8. Apply sealant to outside joint around the 150mm liner. We recommend Simson ISR70-03, available in

black or grey (available Blacks Fasteners Ltd)

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9. On inside surface if hole is a neat fit then apply a bead of sealant, no more gaps is ideal as can be

cleaned up with damp rag – white if it suits roof lining for a neat finish – enclosed is a ceiling plate in

case hole needs tidying up .

applying no more gaps giving clean finish

10. Bend to supplied spacer to shape – roll it around flue then bend the tabs out – then add spacer to hold

the flu and 150mm liner parallel to each other – fit this to flue and position it around 20mm from

bottom edge of the 150mm sleeve. (In this picture we assemble it, then slide it up inside the sleeve and

then tighten bolt) spacer comes as a flat unbent piece which needs to be bent by hand, bend the three

tabs out same way as end piece is bent, bed other end same direction – wrap around flue to curve it, fit

bolt

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12. Cut the Dektite at the 140-150mm mark and fit, once positioned lift it up, put sealant under the top lip

and pull back down, then proceed to put sealant under the edge and rivet edge flange to roof.

Make sure sealant shows at edges, if it doesn’t apply a bead on the edge of it to the roof.

Also cover each rivet with sealant.

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13 Trim FLUE TO FINISHED LENGTH measure from top of Dektite (highest point) and mark at 320

mm, (use an angle grinder with 1mm cut off disc)

14 Put Maniseal (available from auto parts store – Repco etc) around the flue below the rib and cover

inside of fire spigot,drop into fire (don’t do this if you are removing flue to cut to length, do it on last

fit) wipe Maniseal surplus off quickly with a wet/damp cloth

15 Put a bead of RTV of the very top lip of the flue (OUTSIDE OF FLUE) and fit cowl,(as also mentioned

below) check cowl is central and straight, and then put a rivet on each of the protruding legs at the

bottom of the cowl. Use 4mm stainless rivets

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(Outer part of cowl not shown for clarity silver part is the flue)

Slide flue through this cowl centre until approx. 20mm protrudes through the lower cone only, screw or

rivet cowl to flue through the three legs that protrude at the base of the cowl, apply ISR or similar sealant to

the flue before it is placed into cowl, sealing area between silver and gold parts where arrow points.

Before firing of fire wipe down all flue parts with Methelated Spirits – this removes finger prints – if this is

not done, when the flue heats up any hand or finger prints will permanently stain the stainless.

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Optional Rain Cap can be fitted at any time after installation; this will need drilling and riveting in place.

We do not recommend rain hoods as 95% of our fires do not have a rain cap, however if you are

experiencing significant down drafts or water coming into fire then these will be the solution.

TO INSTALL RAINHOOD.

Remove outer part of top cowl to fit this, by drilling out the three rivets

Remove hood from three legged mount by removing split pin, drop mount into cone – adjust legs so

they fit cone,

Clamp or use vise grips to hold mount in central position,

Drill using 4.0mm drill through cone and leg of mount,

Repeat for other two legs, make sure mount is central to cone, refit hood with screws so it can be

removed for flue cleaning.

Note this is not an easy process and some skill required to fit it. It will also mean that any flue cleaning

will require removal of top cowl outer part

Note: Rain Hood is top part with fin – shown attached to cowl

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Important!

Your fire must be closed down completely when you are traveling

otherwise it may overheat as air is forced through it and/or blow back

ash or soot into your mobile home.

Optional Flue Heat Reflector

These are supplied in 1200mm lengths and can be cut down to suit, simply send us the length and we can do

this for you, the brackets are supplied loose in case the length is altered.

Please ensure that the white plastic film is removed before use!

Place brackets on the centre line of the reflector, equal distance from either end (any distance you prefer,

mark and drill the holes.

Rivets are supplied with the kit.

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Dektite roof flashing for uneven or fiberglass roof, or for ease of installing

If using a Dektite or similar cut the opening to 150mm and ensure there is at least 210 mm of the SS liner

protruding to enable cowl to attach. The Dektite will need to be cut on the 140 – 150mm diameter as marked

on the “easily identified sizing”

With a 150mm pedestal these fires are 468mm from base to flat surface of fire

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Table is from AS/NZS2918:2000

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Tarlan Technical Little Cracker Installation guide

Tarlan Technical Little Cracker Installation guide

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