Exmark LAZER Z LZX940KC726 User manual

Category
Lawnmowers
Type
User manual
LAZERZยฎX-SERIES
ForSerialNos.
312,000,000&Higher
LazerZ(LZX)Units
PartNo.4501-196Rev.A
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Theengineinthisproductisnot
equippedwithasparkarrestermuf๎ƒer.Itisa
violationofCaliforniaPublicResourceCode
(CPRC)Section4442touseoroperatethis
engineonanyforest-covered,brush-covered,
orgrass-coveredlandasde๎ƒ€nedinCPRC4126.
Otherstatesorfederalareasmayhavesimilar
laws.
Toacquireasparkarresterforyourunit,seeyour
EngineServiceDealer.
Thissparkignitionsystemcomplieswiththe
CanadianstandardICES-002.Cesystรจmedโ€™allumage
parรจtincelledevรจhiculeestconformeร lanorme
NMB-002duCanada.
TheenclosedEngineOwnerโ€™sManualis
suppliedforinformationregardingTheU.S.
EnvironmentalProtectionAgency(EPA)and
theCaliforniaEmissionControlRegulationof
emissionsystems,maintenanceandwarranty.
KeepthisengineOwnerโ€™sManualwithyourunit.
ShouldthisengineOwnerโ€™sManualbecome
damagedorillegible,replaceimmediately.
Replacementsmaybeorderedthroughthe
enginemanufacturer.
Exmarkreservestherighttomakechangesor
addimprovementstoitsproductsatanytime
withoutincurringanyobligationtomakesuch
changestoproductsmanufacturedpreviously.
Exmark,oritsdistributorsanddealers,accept
noresponsibilityforvariationswhichmaybe
evidentintheactualspeci๎ƒ€cationsofitsproducts
andthestatementsanddescriptionscontained
inthispublication.
ยฉ2012ExmarkMfg.Co.,Inc.
IndustrialParkBox808
Beatrice,NE68310
2
Contactusatwww.Exmark.com.
PrintedintheUSA
AllRightsReserved
Introduction
CONGRATULATIONSonthepurchaseofyour
ExmarkMower.Thisproducthasbeencarefully
designedandmanufacturedtogiveyouamaximum
amountofdependabilityandyearsoftrouble-free
operation.
Thismanualcontainsoperating,maintenance,
adjustment,andsafetyinstructionsforyourExmark
mower.
BEFOREOPERATINGYOURMOWER,
CAREFULLYREADTHISMANUALINITS
ENTIRETY.
Byfollowingtheoperating,maintenance,andsafety
instructions,youwillprolongthelifeofyourmower,
maintainitsmaximumef๎ƒ€ciency,andpromotesafe
operation.
Ifadditionalinformationisneeded,orshould
yourequiretrainedmechanicservice,contactyour
authorizedExmarkequipmentdealerordistributor.
Exmarkpartsmanualsareavailableonlineat
http://www.exmark.com
AllExmarkequipmentdealersanddistributorsare
keptinformedofthelatestmethodsofservicing
andareequippedtoprovidepromptandef๎ƒ€cient
serviceinthe๎ƒ€eldorattheirservicestations.They
carryamplestockofservicepartsorcansecurethem
promptlyforyoufromthefactory.
AllExmarkpartsarethoroughlytestedandinspected
beforeleavingthefactory,however,attentionis
requiredonyourpartifyouaretoobtainthefullest
measureofsatisfactionandperformance.
Wheneveryouneedservice,genuineExmarkparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorExmarkCustomerServiceandhave
themodelandserialnumbersofyourproductready.
Figure1identi๎ƒ€esthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
3
Contents
Introduction...........................................................3
Safety.....................................................................5
SafetyAlertSymbol.........................................5
SafeOperatingPractices..................................5
SafetyandInstructionalDecals......................11
Speci๎ƒ€cations........................................................16
ModelNumbers.............................................16
Systems..........................................................16
Dimensions....................................................18
TorqueRequirements.....................................20
ProductOverview.................................................20
Operation..............................................................21
Controls.........................................................21
Pre-Start.........................................................24
OperatingInstructions...................................24
Transporting..................................................28
Maintenance..........................................................30
RecommendedMaintenanceSchedule(s)............30
PeriodicMaintenance........................................31
CheckEngineOilLevel..................................31
CheckMowerBlades......................................33
CheckSafetyInterlockSystem........................34
CheckRolloverProtectionsSystems(Roll
Bar)Knobs.................................................34
CheckSeatBelt...............................................35
CheckforLooseHardware.............................35
ServiceAirCleaner.........................................35
ChangeEngineOil.........................................35
CheckHydraulicOilLevel..............................36
CheckTirePressures......................................36
CheckConditionOfBelts...............................36
LubricateGreaseFittings................................37
LubricateDeckLiftPivot...............................38
CheckSparkPlugs..........................................38
ChangeHydraulicSystemFilterand
Fluid..........................................................38
WheelHub-SlottedNutTorque
Speci๎ƒ€cation...............................................39
CheckSparkArrester(ifequipped)..................39
ThreadLockingAdhesives..............................39
MobilHTSGrease(OrFood-Grade
Anti-seize)..................................................39
Copper-BasedAnti-seize...............................40
DielectricGrease............................................40
Adjustments......................................................40
DeckLeveling................................................40
PumpDriveBeltTension................................42
DeckBeltTension..........................................42
AdjustingtheParkingBrake............................42
ElectricClutchAdjustment.............................43
MotionControlLinkageAdjustment..............44
MotionControlDamperAdjustment..............45
MotionControlNeutralLockPivot
Adjustment................................................46
MotionControlHandleAdjustment...............46
MotionControlFullForwardTracking
Adjustment................................................46
CasterPivotBearingsPre-Load
Adjustment................................................47
Cleaning............................................................48
CleanEngineandExhaustSystem
Area...........................................................48
RemoveEngineShroudsandClean
CoolingFins...............................................48
CleanHydroFanCoolingGuards...................48
CleanDebrisFromMachine...........................48
CleanGrassBuild-UpUnderDeck.................48
WasteDisposal...............................................49
Troubleshooting....................................................50
Schematics............................................................53
4
Safety
Safety
SafetyAlertSymbol
ThislawnmowermeetsorexceedstheB71.4
speci๎ƒ€cationsoftheAmericanNationalStandards
Instituteineffectatthetimeofproduction.
Exmarkdesignedandtestedthislawnmowertooffer
reasonablysafeservice;however,failuretocomply
withthefollowinginstructionsmayresultinpersonal
injury.
ThisSafetyAlertSymbol(
Figure2)isusedbothin
thismanualandonthemachinetoidentifyimportant
safetymessageswhichmustbefollowedtoavoid
accidents.
Thissymbolmeans:ATTENTION!BECOME
ALERT!YOURSAFETYISINVOLVED!
Figure2
SafetyAlertSymbol
Thesafetyalertsymbolappearsaboveinformation
whichalertsyoutounsafeactionsorsituations
andwillbefollowedbythewordDANGER,
WARNING,orCAUTION.
DANGER:Whitelettering/Redbackground.
Indicatesanimminentlyhazardoussituationwhich,if
notavoided,Willresultindeathorseriousinjury.
WARNING:Blacklettering/Orangebackground.
Indicatesapotentiallyhazardoussituationwhich,if
notavoided,Couldresultindeathorseriousinjury.
CAUTION:Blacklettering/Yellowbackground.
Indicatesapotentiallyhazardoussituationwhich,if
notavoided,Mayresultinminorormoderateinjury.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizes
generalinformationworthyofspecialattention.
SafeOperatingPractices
Training
โ€ขReadtheOperatorโ€™sManualandothertraining
material.Iftheoperator(s)ormechanic(s)can
notreadEnglishitistheownerโ€™sresponsibilityto
explainthismaterialtothem.
โ€ขBecomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
โ€ขAlloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
โ€ขNeverletchildrenoruntrainedpeopleoperate
orservicetheequipment.Localregulationsmay
restricttheageoftheoperator.
โ€ขOnlyadultsandmatureteenagersshouldoperate
amower,andevenmatureteenagersshouldhave
adultsupervision.Besureateenager:
1.hasreadandunderstandstheOperator's
Manualandrecognizestherisksinvolved;
2.issuf๎ƒ€cientlymaturetousecaution;and
3.isofsuf๎ƒ€cientsizeandweighttooperate
thecontrolscomfortablyandtomanagethe
mowerwithouttakingrisks.
โ€ขTheowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtohimselfor
herself,otherpeopleorproperty.
Preparation
โ€ขEvaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbyExmark.
โ€ขWearappropriateclothingincludingsafetyglasses,
substantialfootwear,longtrousers,andhearing
protection.DoNotoperatewhenbarefootor
whenwearingopensandals.Longhair,loose
clothingorjewelrymaygettangledinmoving
parts.
CAUTION
Thismachineproducessoundlevelsinexcess
of85dBAattheoperatorโ€™searandcancause
hearinglossthroughextendedperiodsof
exposure.
Wearhearingprotectionwhenoperatingthis
machine.
5
Safety
โ€ขInspecttheareawheretheequipmentistobe
usedandremoveallrocks,toys,sticks,wires,
bones,andotherforeignobjectswhichcanbe
thrownbythemachineandmaycausepersonal
injurytotheoperatororbystanders.
DANGER
Incertainconditionsgasolineisextremely
๎ƒammableandvaporsareexplosive.
A๎ƒ€reorexplosionfromgasolinecanburn
you,others,andcausepropertydamage.
โ€ขFillthefueltankoutdoorsonlevelground,
inanopenarea,whentheengineiscold.
Wipeupanygasolinethatspills.
โ€ขNeverre๎ƒ€llthefueltankordrainthe
machineindoorsorinsideanenclosed
trailer.
โ€ขDoNot๎ƒ€llthefueltankcompletelyfull.
Fillthefueltanktothebottomofthe๎ƒ€ller
neck.Theemptyspaceinthetankallows
gasolinetoexpand.Over๎ƒ€llingmayresult
infuelleakageordamagetotheengine
oremissionsystem.
โ€ขNeversmokewhenhandlinggasoline,and
stayawayfromanopen๎ƒameorwhere
gasolinefumesmaybeignitedbyspark.
โ€ขStoregasolineinanapprovedcontainer
andkeepitoutofthereachofchildren.
โ€ขAddfuelbeforestartingtheengine.Never
removethecapofthefueltankoradd
fuelwhenengineisrunningorwhenthe
engineishot.
โ€ขIffuelisspilled,DoNotattempttostart
theengine.Moveawayfromtheareaof
thespillandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
โ€ขDoNotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitegasolinevapors.A๎ƒ€reor
explosionfromgasolinecanburnyouand
othersandcausepropertydamage.
โ€ขAlwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebefore
๎ƒ€lling.
โ€ขDoNot๎ƒ€llgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowthe
lossofanystaticcharge.
โ€ขWhenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelson
theground.
โ€ขIfthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
โ€ขIfagasolinedispensernozzlemustbe
used,keepthenozzleincontactwiththe
rimofthefueltankorcontaineropening
atalltimesuntilfuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporshascaused
cancerinlaboratoryanimals.Failuretouse
cautionmaycauseseriousinjuryorillness.
โ€ขAvoidprolongedbreathingofvapors.
โ€ขKeepfaceawayfromnozzleandgas
tank/containeropening.
โ€ขKeepawayfromeyesandskin.
โ€ขNeversiphonbymouth.
6
Safety
CAUTION
Fueltankventislocatedinsidetheroll
bartube.Removingormodifyingtheroll
barcouldresultinfuelleakageandviolate
emissionsregulations.
โ€ขDoNotremoverollbar.
โ€ขDoNotweld,drill,ormodifyrollbarin
anyway.
โ€ขCheckthattheoperator'spresencecontrols,
safetyswitches,andshieldsareattachedand
functioningproperly.DoNotoperateunlessthey
arefunctioningproperly.
Operation
WARNING
Operatingengineparts,especiallythemuf๎ƒer,
becomeextremelyhot.Severeburnscanoccur
oncontactanddebris,suchasleaves,grass,
brush,etc.cancatch๎ƒ€re.
โ€ขAllowengineparts,especiallythemuf๎ƒer,to
coolbeforetouching.
โ€ขRemoveaccumulateddebrisfrommuf๎ƒerand
enginearea.
โ€ขInstallandmaintaininworkingordera
sparkarresterbeforeusingequipment
onforest-covered,grass-covered,or
brush-coveredunimprovedland.
WARNING
Engineexhaustcontainscarbonmonoxide,
whichisanodorlessdeadlypoisonthatcankill
you.
DoNotrunengineindoorsorinasmallcon๎ƒ€ned
areawheredangerouscarbonmonoxidefumes
cancollect.
โ€ขOperateonlyindaylightorgoodarti๎ƒ€ciallight,
keepingawayfromholesandhiddenhazards.
โ€ขBesurealldrivesareinneutralandparkingbrake
isengagedbeforestartingengine.Useseatbelts
withtherollbarintheraisedandlockedposition.
โ€ขNeveroperatethemowerwithdamagedguards,
shields,orcovers.Alwayshavesafetyshields,
guards,switchesandotherdevicesinplaceandin
properworkingcondition.
โ€ขNevermowwiththedischargede๎ƒectorraised,
removedoralteredunlessthereisagrass
collectionsystemormulchkitinplaceand
workingproperly.
โ€ขDoNotchangetheenginegovernorsettingor
overspeedtheengine.
โ€ขParkmachineonlevelground.Stopengine,wait
forallmovingpartstostop,removekeyand
engageparkingbrake:
โ€“Beforechecking,cleaningorworkingonthe
mower.
โ€“Afterstrikingaforeignobjectorabnormal
vibrationoccurs(inspectthemowerfor
damageandmakerepairsbeforerestarting
andoperatingthemower).
โ€“Beforeclearingblockages.
โ€“Wheneveryouleavethemower.
โ€ขStopengine,waitforallmovingpartstostop,and
engageparkingbrake:
โ€“Beforerefueling.
โ€“Beforedumpingthegrasscatcher.
WARNING
Hands,feet,hair,clothing,oraccessoriescan
becomeentangledinrotatingparts.Contact
withtherotatingpartscancausetraumatic
amputationorseverelacerations.
โ€ขDoNotoperatethemachinewithout
guards,shields,andsafetydevicesinplace
andworkingproperly.
โ€ขKeephands,feet,hair,jewelry,orclothing
awayfromrotatingparts.
โ€ขNEVERcarrypassengers.DONOToperate
themowerwhenpeople,especiallychildren,or
petsareinthearea.
โ€ขBealert,slowdownandusecautionwhen
makingturns.Lookbehindandtothesidebefore
changingdirections.
โ€ขStoptheblades,slowdown,andusecaution
whencrossingsurfacesotherthangrassandwhen
transportingthemowertoandfromtheareato
bemowed.
โ€ขBeawareofthemowerdischargepathanddirect
dischargeawayfromothers.
7
Safety
โ€ขDoNotoperatethemowerunderthein๎ƒuence
ofalcoholordrugs.
โ€ขUseextremecarewhenloadingorunloadingthe
machineintoatrailerortruck.
โ€ขUsecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
SlopeOperation
UseExtremecautionwhenmowingand/orturning
onslopesaslossoftractionand/ortip-overcould
occur.Theoperatorisresponsibleforsafeoperation
onslopes.
DANGER
Operatingonwetgrassorsteepslopescancause
slidingandlossofcontrol.Wheelsdroppingover
edges,ditches,steepbanks,orwatercancause
rollovers,whichmayresultinseriousinjury,
deathordrowning.
โ€ขDoNotmowslopeswhengrassiswet.
โ€ขDoNotmowneardrop-offsornearwater.
โ€ขDoNotmowslopesgreaterthan15degrees.
โ€ขReducespeedanduseextremecautionon
slopes.
โ€ขAvoidsuddenturnsorrapidspeedchanges.
โ€ขKeeptherollbarintheraisedandlocked
positionanduseseatbelt.
โ€ขSeeinsidethebackcovertodeterminethe
approximateslopeangleoftheareatobemowed.
โ€ขUseawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanksorwater.
(
Figure3).
Figure3
1.SafeZone-Usethemowerhereonslopeslessthan15
degrees
2.DangerZone-Useawalkbehindmowerand/orhand
trimmeronslopesgreaterthan15degrees,near
drop-offsandwater.
3.Water
โ€ขRemoveormarkobstaclessuchasrocks,tree
limbs,etc.fromthemowingarea.Tallgrasscan
hideobstacles.
โ€ขWatchforditches,holes,rocks,dipsandrisesthat
changetheoperatingangle,asroughterraincould
overturnthemachine.
โ€ขAvoidsuddenstartswhenmowinguphillbecause
themowermaytipbackwards.
โ€ขBeawarethatoperatingonwetgrass,acrosssteep
slopesordownhillmaycausethemowertolose
traction.Lossoftractiontothedrivewheelsmay
resultinslidingandalossofbrakingandsteering.
โ€ขAlwaysavoidsuddenstartingorstoppingona
slope.Iftireslosetraction,disengagetheblades
andproceedslowlyofftheslope.
โ€ขFollowthemanufacturerโ€™srecommendationsfor
wheelweightsorcounterweightstoimprove
stability.
โ€ขUseextremecarewithgrasscatchersor
attachments.Thesecanchangethestabilityofthe
machineandcauselossofcontrol.
UsingtheRolloverProtectionSystem
(ROPS)
ARolloverProtectionSystem(rollbar)isinstalled
ontheunit.
8
Safety
WARNING
Thereisnorolloverprotectionwhentherollbar
isdown.Wheelsdroppingoveredges,ditches,
steepbanks,orwatercancauserollovers,which
mayresultinseriousinjury,deathordrowning.
โ€ขKeeptherollbarintheraisedandlocked
positionanduseseatbelt.
โ€ขLowertherollbaronlywhenabsolutely
necessary.
โ€ขDoNotwearseatbeltwhentherollbaris
down.
โ€ขDriveslowlyandcarefully.
โ€ขRaisetherollbarassoonasclearance
permits.
โ€ขCheckcarefullyforoverheadclearances(i.e.
branches,doorways,andelectricalwires)before
drivingunderanyobjectsandDoNotcontact
them.
โ€ขIntheeventofarollover,taketheunittoan
AuthorizedServiceDealertohavetheROPS
inspected.
MaintenanceandStorage
โ€ขDisengagedrives,lowerimplement,setparking
brake,stopengineandremovekeyordisconnect
sparkplugwire.Waitforallmovementtostop
beforeadjusting,cleaningorrepairing.
โ€ขKeepengineandengineareafreefrom
accumulationofgrass,leaves,excessivegrease
oroil,andotherdebriswhichcanaccumulate
intheseareas.Thesematerialscanbecome
combustibleandmayresultina๎ƒ€re.
โ€ขLetenginecoolbeforestoringandDoNotstore
near๎ƒameoranyenclosedareawhereopenpilot
lightsorheatappliancesarepresent.
โ€ขShutofffuelwhilestoringortransporting.Do
Notstorefuelnear๎ƒamesordrainindoors.
โ€ขParkmachineonlevelground.Neverallow
untrainedpersonneltoservicemachine.
โ€ขUsejackstandstosupportcomponentswhen
required.
โ€ขCarefullyreleasepressurefromcomponentswith
storedenergy.
โ€ขDisconnectbatteryorremovesparkplugwire
beforemakinganyrepairs.Disconnectthe
negativeterminal๎ƒ€rstandthepositivelast.
Reconnectpositive๎ƒ€rstandnegativelast.
โ€ขUsecarewhencheckingblades.Wraptheblade(s)
orweargloves,andusecautionwhenservicing
them.Onlyreplacedamagedblades.Never
straightenorweldthem.
โ€ขKeephandsandfeetawayfrommovingparts.
Ifpossible,DoNotmakeadjustmentswiththe
enginerunning.
โ€ขChargebatteriesinanopenwellventilatedarea,
awayfromsparkand๎ƒames.Unplugcharger
beforeconnectingordisconnectingfrombattery.
Wearprotectiveclothinganduseinsulatedtools.
DANGER
Chargingorjumpstartingthebatterymay
produceexplosivegases.Batterygasescan
explodecausingseriousinjury.
โ€ขKeepsparks,๎ƒames,orcigarettesaway
frombattery.
โ€ขVentilatewhenchargingorusingbattery
inanenclosedspace.
โ€ขMakesureventingpathofbatteryis
alwaysopenoncebatteryis๎ƒ€lledwith
acid.
โ€ขAlwaysshieldeyesandfacefrombattery.
DANGER
Batteryelectrolytecontainssulfuricacid,
whichispoisonousandcancausesevere
burns.Swallowingelectrolytecanbefatalor
ifittouchesskincancausesevereburns.
โ€ขWearsafetyglassestoshieldeyes,and
rubberglovestoprotectskinandclothing
whenhandlingelectrolyte.
โ€ขDoNotswallowelectrolyte.
โ€ขIntheeventofanaccident,๎ƒushwith
waterandcalladoctorimmediately.
9
Safety
CAUTION
Iftheignitionisintheโ€œONโ€positionthere
ispotentialforsparksandengagementof
components.Sparkscouldcauseanexplosion
ormovingpartscouldaccidentallyengage
causingpersonalinjury.
Besureignitionswitchisintheโ€œOFFโ€
positionbeforechargingthebattery.
โ€ขKeepallguards,shieldsandallsafetydevicesin
placeandinsafeworkingcondition.
โ€ขCheckallboltsfrequentlytomaintainproper
tightness.
โ€ขFrequentlycheckforwornordeteriorating
componentsthatcouldcreateahazard.
WARNING
Removingstandardoriginalequipmentparts
andaccessoriesmayalterthewarranty,traction,
andsafetyofthemachine.Failuretouseoriginal
Exmarkpartscouldcauseseriousinjuryor
death.Makingunauthorizedchangestothe
engine,fuelorventingsystem,mayviolateEPA
andCARBregulations.
Replaceallpartsincluding,butnotlimitedto,
tires,belts,blades,andfuelsystemcomponents
withoriginalExmarkparts.
WARNING
Hydraulic๎ƒuidescapingunderpressure
canpenetrateskinandcauseinjury.Fluid
accidentallyinjectedintotheskinmustbe
surgicallyremovedwithinafewhoursbyadoctor
familiarwiththisformofinjuryorgangrenemay
result.
โ€ขIfequipped,makesureallhydraulic๎ƒuid
hosesandlinesareingoodconditionandall
hydraulicconnectionsand๎ƒ€ttingsaretight
beforeapplyingpressuretohydraulicsystem.
โ€ขKeepbodyandhandsawayfrompinhole
leaksornozzlesthatejecthighpressure
hydraulic๎ƒuid.
โ€ขUsecardboardorpaper,notyourhands,to
๎ƒ€ndhydraulicleaks.
โ€ขSafelyrelieveallpressureinthehydraulic
systembyplacingthemotioncontrollevers
inneutralandshuttingofftheenginebefore
performinganyworkonthehydraulicsystem.
ForKohlerEFI(ElectronicFuelInjection)Units:
WARNING
Fuelsystemcomponentsareunderhigh
pressure.Theuseofimpropercomponentscan
resultinsystemfailure,gasolineleakageand
possibleexplosion.
Useonlyapprovedfuellinesandfuel๎ƒ€ltersfor
highpressuresystems.
10
Safety
SafetyandInstructionalDecals
โ€ขKeepallsafetysignslegible.Removeallgrease,
dirtanddebrisfromsafetysignsandinstructional
labels.
โ€ขReplaceallworn,damaged,ormissingsafety
signs.
โ€ขWhenreplacementcomponentsareinstalled,be
surethatcurrentsafetysignsareaf๎ƒ€xedtothe
replacedcomponents.
โ€ขIfanattachmentoraccessoryhasbeeninstalled,
makesurecurrentsafetysignsarevisible.
โ€ขNewsafetysignsmaybeobtainedfrom
yourauthorizedExmarkequipmentdealeror
distributororfromExmarkMfg.Co.Inc.
โ€ขSafetysignsmaybeaf๎ƒ€xedbypeelingoffthe
backingtoexposetheadhesivesurface.Apply
onlytoaclean,drysurface.Smoothtoremove
anyairbubbles.
โ€ขFamiliarizeyourselfwiththefollowingsafetysigns
andinstructionlabels.Theyarecriticaltothesafe
operationofyourExmarkcommercialmower.
1-303508
1-403005
1-633922
98-5954
103-2076
11
Safety
107-2102
109-3148
109-7232
1.Fast3.Neutral
2.Slow
4.Reverse
109-7330
109-8483
AllUnitsExceptEFI
1.Throttleโ€“fast3.Chokeโ€“on
2.Throttleโ€“slow
4.Chokeโ€“off
12
Safety
109-9361
DeckDriveBeltRouting
116-0090
116-0157
1.SeeOperator'sManual
116-0205
116-0211
116-0752
1.Latch2.Unlatch
13
Safety
116-1654
116-2643
116-2844
EFIUnitsOnly
1.Throttleโ€“fast
2.Throttleโ€“slow
116-3303
117โ€“2718
116-5944
MessageDisplay
1.Fuel6.Hourmeter
2.Empty
7.PTO
3.Half
8.Parkingbrake
4.Full9.Neutral
5.Battery
10.Operatorpresence
switch
PTOSwitchSymbols
1.PTOโ€“disengage2.PTOโ€“engage
14
Safety
109-7069
15
Speci๎‚ฟcations
Speci๎‚ฟcations
ModelNumbers
SerialNos:312,000,000andHigher
LZX680KC486;LZX740KC526;LZX740KC606;LZX740KC606CA;LZX749EKC606;LZX801KA606;
LZX801KA606SS;LZX940KC606;LZX940KC726;LZX980KC606;LZX980KC726
Systems
Engine
โ€ขEngineSpeci๎ƒ€cations:SeeyourEngineOwnerโ€™s
Manual
โ€ขEngineOilType:Exmark4โ€“CyclePremium
EngineOil
โ€ขRPM:FullSpeed:3750ยฑ50RPM(PTOnot
engaged)Idle:1500+100/-250RPM
FuelSystem
โ€ขCapacity:12.0gal.(45.4L)
โ€ขTypeofFuel:Regularunleadedgasoline,87
octaneorhigher;containingnomorethan10%
methanolorethanol.
โ€ขFuelFilter:
โ€“Kohler:
KohlerP/N2405013
โ€“Kawasaki:
KawasakiP/N49019-7005
โ€“KohlerEFI:
KohlerP/N2505042
โ€ขFuelShut-OffValve:
AllUnits:1/4turnincrements(โ€œONโ€,โ€œOFFโ€).
โ€ขFuelleveleightsegmentdisplayโ€”righthand
controlpanel.
โ€ขLowfuelindicatorlight.
ElectricalSystem
โ€ขChargingSystem:FlywheelAlternator
โ€ขChargingCapacity:
KohlerandKawasaki:15amps
KohlerEFI:20amps
โ€ขBatteryType:BCIGroupU1
โ€ขRecommendedMinimumBatteryCCA:
โ€“Kohler940&980engines:340CCA
โ€“Allotherengines:260CCA
โ€ขBatteryVoltage:12Volt
โ€ขLowVoltageLightโ€”RHcontrolpanel
โ€ขPolarity:NegativeGround
โ€ขFuses:
Allunits:
โ€“25ampmainfuse
โ€“25ampchargingsystemfuse
โ€“10ampPTOfuse
โ€“15ampaccessoryfuse
SafetyInterlockSystem
โ€ขLCDindicatorsappearforthePTO,parkbrake,
drivelevers,andoperatorpresenceinthemessage
displayontheRHcontrolpanel.
โ€ขPTOmustbedisengaged,brakeengaged,and
motioncontrolleversout(neutrallock)tostart
engine.(Itisnotnecessaryfortheoperatortobe
intheseattostarttheengine.)
โ€ขOperatormustbeinseatwhenPTOisengaged,
brakeisdisengaged,ormotioncontrolleversare
movedinorenginewillstop.
โ€ขEnginewillstopifeithertheleft,theright,or
bothleversaremovedfromneutrallockposition
whilebrakeisengaged.
OperatorControls
โ€ขSteeringandMotionControl:
Note:Motioncontrolleversareadjustableto
twoheights.
โ€“Separatelevers,oneachsideoftheconsole,
controlspeedanddirectionoftravelofthe
respectivedrivewheels.
โ€“Steeringiscontrolledbyvaryingtheposition
oftheleversrelativetoeachother.
16
Speci๎‚ฟcations
โ€“Movingmotioncontrolleversoutward(in
slots)locksthedrivesysteminneutral.
โ€ขPTOEngagementSwitch:Engageselectricclutch
(todrivebelt)whichengagesmowerblades.
โ€ขParkingBrakeLever:Engages/Disengages
parkingbrake.
โ€ขDeckHeightAdjustmentLever:Setscutting
heighttodesiredposition.
โ€ขDeckLiftPedal:Footpedalthatliftsdeck.
โ€ขTransportLock:
โ€“Latchingposition:Automaticallylatchesat
thetransportposition.
โ€“Unlatchingposition:Deckdoesnotlatchat
thetransportposition.
Seat
โ€ขType:
โ€“ForallunitsexceptLZX801KA606SS,
LZX940KC606,LZX940KC726,
LZX980KC606,LZX980KC726:Standard
seatwithhighback,extrawidefoampadded
seatcushionwithinternalsuspension,thick
bolstering,two-tonecover,armrests,integral
safetyswitch,andseatvibrationisolation
system.
Optionalseataccessoriesforunitswith
standardseats:
โ—ŠCustomridesuspensionsystemtoenhance
StandardSeat.Addsapproximately3
inches(7.6cm)toseatheight.
โ—ŠDeluxesuspension(adjustablespring
suspension)seatwithhighback,armrests,
andintegralsafetyswitch.Seatheight
remainsthesame.
โ€“ForLZX801KA606SS,LZX940KC606,
LZX940KC726,LZX980KC606,
LZX980KC726:
Deluxesuspension(adjustablespring
suspension)seatwithhighback,armrests,and
integralsafetyswitch.Seatheightremainsthe
same.
โ€ขMounting:Hingedseatframetotiltupseat.Held
intiltedpositionwithproprod.Adjustablefore
andaftonseattracks.
โ€ขArmrests:
โ€“Standardseat:foampaddedadjustable๎ƒip-up
armrests.
โ€“Suspensionseat:moldedadjustable๎ƒip-up
armrests.
โ€ขSeatSafetySwitch:
Integratedseatswitch.Timedelayseatswitch
eliminatesroughgroundcut-outs.
HydrostaticGroundDriveSystem
โ€ขTwounitizedhydrostatictransmissions:
โ€“48and52inchdecks:
โ—Š12ccParkeraxialpistonpump
โ—Š240ccParkergerolermotor
โ€“60and72inchdecks:
โ—Š16ccParkeraxialpistonpump
โ—Š280ccRossgerolermotor
โ€ขHydraulicOilType:ExmarkPremiumHydroOil.
โ€ขHydraulicOilCapacity:52oz(1.5L)perside
โ€ขHydraulicFilter:P/N116-0164
โ€ขSpeeds:
โ€“12cc
โ—Š0-10mph(16.1km/hr)forward.
โ—Š0-5.5mph(8.9km/hr)reverse.
โ€“16cc
โ—Š0-11.5mph(18.5km/hr)forward.
โ—Š0-6mph(9.7km/hr)reverse.
โ€ขDrivewheelreleasevalvesallowmachinetobe
movedwhenengineisnotrunning.
17
Speci๎‚ฟcations
Tires&Wheels
DriveFrontCaster
Pneumatic
(Air-Filled)
Semi-Pneumatic
Quantity
22
Tread
โ€œMulti-TracC/Sโ€
Smooth
Size(60&72
Decks)
24x12.00-1213x6.50-6
Size(48&52
Decks)
24x9.50-1213x5.00-6
PlyRating
4
Pressure
13psi(90kPa)
CuttingDeck
โ€ขCuttingWidth:
โ€“48inchDeck:(121.9cm)
โ€“52inchDeck:(132.1cm)
โ€“60inchDeck:(152.4cm)
โ€“72inchDeck:(182.9cm)
โ€ขDischarge:Side
โ€ขBladeSize:(3ea.)
โ€“48inchDeck:16.25inches(41.3cm)
โ€“52inchDeck:18.00inches(45.7cm)
โ€“60inchDeck:20.50inches(52.1cm)
โ€“72inchDeck:24.50inches(62.2cm)
โ€ขBladeSpindles:Solidsteelspindleswith1.18inch
(30mm)I.D.bearings.
โ€ขDeckDrive:
Electricclutch.Shaftdiameter1.125inches(2.86
cm)
โ€“48and52inchDecks:โ€œBโ€Sectionbeltwith
self-tensioningidler.
โ€“60and72inchDecks:5VSectionbeltwith
self-tensioningidler.
โ€ขDeck:
Full๎ƒoatingdeckisattachedtoout-frontsupport
frame.Anti-scalprollersprovidemaximumturf
protection.Deckdesignallowsforbagging,
mulchingorsidedischarge.
โ€“48inchDeck:3anti-scalprollers
โ€“52inchDeck:3anti-scalprollers
โ€“60inchDeck:4anti-scalprollers
โ€“72inchDeck:6anti-scalprollers
โ€ขDeckDepth:
โ€“48inchDeck:5.5inches(14cm)
โ€“52inchDeck:5.5inches(14cm)
โ€“60inchDeck:5.5inches(14cm)
โ€“72inchDeck:5.5inches(14cm)
โ€ขCuttingHeightAdjustment:
Footactivatedleverisusedtoadjustthecutting
heightfrom1inch(2.5cm)to51/2inches(14
cm)in1/4inch(6.4mm)increments.
โ€ขMulchingKit:Optional.
Dimensions
OverallWidth:
48inchDeck52inchDeck
WithoutDeck45.7inches
(116.1cm)
48.0inches
(122.0cm)
De๎ƒectorUp51.8inches
(131.6cm)
56.3inches
(143.0cm)
De๎ƒectorDown59.6inches
(151.4cm)
64.8inches
(164.6cm)
60inchDeck72inchDeck
WithoutDeck53.0inches
(134.6cm)
59.1inches
(150.1cm)
De๎ƒectorUp62.5inches
(158.8cm)
73.5inches
(186.7cm)
De๎ƒectorDown72.8inches
(184.9cm)
84.9inches
(215.6cm)
OverallLength:
48inchDeck52inchDeck
RollBar-Up79.2inches
(201.2cm)
79.2inches
(201.2cm)
RollBar-Down80.9inches
(205.5cm)
80.9inches
(205.5cm)
60inchDeck72inchDeck
RollBar-Up83.1inches
(211.1cm)
86.1inches
(218.7cm)
RollBar-Down84.8inches
(215.4cm)
87.8inches
(223.0cm)
18
Speci๎‚ฟcations
OverallHeight:
RollBar-UpRollBar-Down
70.5inches(179.1cm)46.8inches(118.9cm)
TreadWidth:(CentertoCenterof
Tires,Widthwise)
48inchDeck52inchDeck
DriveWheels36.2inches
(91.9cm)
38.5inches
(97.8cm)
CasterWheels32.8inches
(83.3cm)
32.8inches
(83.3cm)
60inchDeck72inchDeck
DriveWheels41.6inches(105.7
cm)
43.6inches(110.7
cm)
CasterWheels39.5inches(100.3
cm)
47.1inches(119.6
cm)
WheelBase:(CenterofCasterTireto
CenterofDriveTire)
48inch
Deck
52inch
Deck
60inch
Deck
72inch
Deck
48.0inches
(121.9cm)
48.0inches
(121.9cm)
51.6inches
(131.1cm)
53.6inches
(136.1cm)
CurbWeight:
48inch
Deck
52inch
Deck
60inch
Deck
72inch
Deck
Kohler
680Units
1125lb
(510kg)
โ€”โ€”โ€”
Kohler
740Units
โ€”
1116lb
(506kg)
1195lb
(542kg)
โ€”
Kohler
749Units
โ€”โ€”
1195lb
(542kg)
โ€”
Kawasaki
801Units
โ€”โ€”
1212lb
(550kg)
โ€”
Kohler
940Units
โ€”โ€”
1244lb
(564kg)
1276lb
(579kg)
Kohler
980Units
โ€”โ€”
1244lb
(564kg)
1276lb
(579kg)
AccessoryWeightTableWorksheet:
Usethetablebelowtodetermineifextraweight
isrequiredfortheunit.Identifytheaccessories
andcorrectdecksizeandplacethecorresponding
valuesintheAccessoryScorecolumn.IftheTotal
AccessoryScoremeetsthefollowing,addthe
recommendedweightkit.
Note:The72inchdeckdoesnotrequireaweightkit.
48inch
Deck
52inch
Deck
60inch
Deck
Accessory
Score
LightKit
2
3
2
Michigan
Seat/CRSS
1112
3
Bagger
003
Pneumatic
CasterTires
6
8
5
MulchKit
-3-4-5
StriperKit
-2
00
OCD02-5
-7
-4
HitchKit
121
Sunshade
Kit
2
3
2
TotalAccessoryScore
TotalAccessoryScoreRequiredWeightKit(s)
0โ€“9
Nonerequired
10โ€“19
*116-1173Undertoeboard
mountweightkit
20andHigher*Two116-1173Undertoe
boardmountweightkitsor
one116-1173Undertoe
boardmountweightkit
andone116-1238Front
toeboardmountweightkit
*48inchunitsthatcomewithanundertoeboard
weightasstandard,canaddanadditionaltoeboard
weightforprimaryaccessoryweighting(scores
10-19);andfronttoeboardweightkitforsecondary
accessoryweighting(scores20andhigher).Other
unitsshouldinstalla๎ƒ€rstundertoeboardkitfor
primaryaccessoryweighting(scores10-19);anda
secondundertoeboardkitforsecondaryaccessory
weighting(scores20andhigher).
19
ProductOverview
*60inchunitswhichalreadyhaveanundertoeboard
mountweightasstandardrequires116-1238fronttoe
boardtopmountkitinsteadof116-1173.
TorqueRequirements
BoltLocation
Torque
BladeDriveSheave
MountingNut
90-110ft-lb(122-149N-m)
CutterHousingSpindle
Nut
160-185ft-lb
(217-251N-m)
BladeMountingBolt
(lubricatewithanti-seize)
55-60ft-lb(75-81N-m)
Anti-ScalpRollerNyloc
NutSeeFigure18
30-35ft-lb(41-47N-m)
Anti-ScalpRollerHex
CapscrewSeeFigure18
50-55ft-lb(68-75N-m)
EngineMountingBolts
(Kohler680&740)
(Kohler749)
(Kohler940)
(Kohler980)
(Kawasaki801)
27-33ft-lb(37-45N-m)
27-33ft-lb(37-45N-m)
17-21ft-lb(23-28N-m)
17-21ft-lb(23-28N-m)
27-33ft-lb(37-45N-m)
WheelLugNuts
90-95ft-lb(122-129N-m)
WheelMotorMounting
Bolts
72-77ft-lb(98-104N-m)
WheelHubSlottedNut211-260ft-lb
(286-352N-m)
RolloverProtection
System(RollBar)1/2
inchMountingBolts
75-80ft-lb(102-108N-m)
ClutchRetainingBolt
(securedwiththreadlocker)
55-60ft-lb(75-81N-m)
HydroParkBrake
CableAnchor1/2inch
MountingBolt(secured
withthreadlocker)
67-89ft-lb(91-121N-m)
ProductOverview
Figure4
1.RolloverProtection
System(ROPS)
5.Fuelcap
2.EngineControls(right
console)
6.Heightofcutadjustment
3.Seatbelt
7.Parkingbrake
4.Motioncontrollevers
20
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Exmark LAZER Z LZX940KC726 User manual

Category
Lawnmowers
Type
User manual

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