Toro Z Master 8000 Series Riding Mower, User manual

FormNo.3389-840RevA

ZMaster

®

8000SeriesRiding

Mower

with42inor48inDirect-CollectCuttingUnit

ModelNo.74310—SerialNo.315000001andUp

ModelNo.74311—SerialNo.315000001andUp

ModelNo.74312—SerialNo.315000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3389-840*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ThissparkignitionsystemcomplieswithCanadianICES-002.

Becauseinsomeareastherearelocal,state,orfederal

regulationsrequiringthatasparkarresterbeusedonthe

engineofthismachine,asparkarresterisavailableas

anoption.Ifyourequireasparkarrester,contactyour

AuthorizedExmarkServiceDealer.

GenuineExmarksparkarrestersareapprovedbytheUSDA

ForestryService.

Important:ItisaviolationofCaliforniaPublic

ResourceCodeSection4442touseoroperatetheengine

onanyforest-covered,brush-covered,orgrass-covered

landwithoutasparkarrestermufermaintainedin

workingorder,ortheengineconstricted,equipped,and

maintainedforthepreventionofre.Otherstatesor

federalareasmayhavesimilarlaws.

Theenclosed

Engine Owner's Man ual

issuppliedfor

informationregardingtheUSEnvironmentalProtection

Agency(EPA)andtheCaliforniaEmissionControl

Regulationofemissionsystems,maintenance,and

warranty.Replacementsmaybeorderedthroughthe

enginemanufacturer.

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobeused

byresidentialhomeownersorprofessional,hiredoperators.

Itisdesignedprimarilyforcuttinggrassonwell-maintained

lawnsonresidentialorcommercialproperties.Itisnot

designedforcuttingbrushorforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactExmarkdirectlyatwww .Exmark.comfor

productandaccessoryinformation,helpndingadealer,or

toregisteryourproduct.

Wheneveryouneedservice,genuineExmarkparts,or

additionalinformation,contactanAuthorizedServiceDealer

orExmarkCustomerServiceandhavethemodelandserial

numbersofyourproductready.Figure1identiesthe

locationofthemodelandserialnumbersontheproduct.

Writethenumbersinthespaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

2101AshlandAve

Beatrice,NE68310

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

SlopeIndicator.......................................................6

SafetyandInstructionalDecals.................................7

ProductOverview.........................................................14

Controls...............................................................14

Specications........................................................15

Operation....................................................................16

AddingFuel...........................................................16

CheckingtheEngine-OilLevel.................................17

BreakinginaNewMachine......................................17

ThinkSafetyFirst...................................................17

OperatingtheParkingBrake....................................17

OperatingtheThrottle............................................18

OperatingtheIgnitionSwitch..................................18

UsingtheFuel-ShutoffValve...................................18

OperatingthePTOEngagementLever.....................19

StartingandStoppingtheEngine..............................19

TheSafetyInterlockSystem.....................................21

DrivingForwardorBackward..................................21

StoppingtheMachine.............................................22

RaisingtheMowerDeckintoServicePosition.............22

LoweringtheMowerDecktotheOperating

Position.............................................................23

AdjustingtheFillReductionSystem(FRS)

Bafes...............................................................23

AdjustingtheHeightofCut.....................................24

EmptyingtheHopper.............................................24

ClearingtheHopperScreen.....................................24

UsingtheDriveWheelReleaseValves.......................25

TransportingtheMachine........................................25

LoadingtheMachine..............................................26

OperatingTips......................................................27

Maintenance.................................................................28

RecommendedMaintenanceSchedule(s)......................28

Lubrication...............................................................29

LubricatingtheMachine..........................................29

EngineMaintenance..................................................31

ServicingtheAirCleaner.........................................31

ServicingtheEngineOil..........................................32

ServicingtheSparkPlugs.........................................35

CheckingtheSparkArrester(ifequipped)..................36

FuelSystemMaintenance...........................................36

ServicingtheElectronicFuelInjection

System..............................................................36

ReplacingtheFuelFilter..........................................36

ServicingtheFuelTank...........................................37

ElectricalSystemMaintenance....................................37

ServicingtheBattery...............................................37

ServicingtheFuses.................................................39

AdjustingtheSafetySwitches...................................39

JumpStartingtheMachine.......................................39

DriveSystemMaintenance.........................................40

AdjustingtheTracking............................................40

CheckingtheTirePressure......................................40

CheckingtheWheelLugNuts..................................41

CheckingtheWheelHubNuts.................................41

AdjustingtheCasterPivotBearings...........................41

CoolingSystemMaintenance......................................42

CleaningtheEngineScreenandEngineOil

Cooler...............................................................42

ServicingtheEngineOilCooler...............................42

CleaningtheEngineCoolingFinsand

Shrouds.............................................................42

CheckandCleantheHydraulicPumps.......................42

BrakeMaintenance....................................................43

AdjustingtheParkingBrake.....................................43

BeltMaintenance......................................................44

InspectingtheBelts................................................44

ReplacingthePTOBelts.........................................44

ReplacingthePumpDriveBelt.................................45

AdjustingtheBeltGuides........................................45

ControlsSystemMaintenance.....................................46

AdjustingtheReverse-StopRod...............................46

AdjustingtheSpeed-ControlLeverTension...............46

AdjustingtheSpeed-ControlLinkage........................46

AligningthePump-DrivePulley...............................47

AdjustingthePTOBrakeSpring...............................48

AdjustingtheHopperDoor.....................................48

AdjustingtheLocking-PinStopontheMower

Deck.................................................................48

HydraulicSystemMaintenance....................................49

ServicingtheHydraulicSystem.................................49

MowerDeckMaintenance...........................................50

LevelingtheMowerDeck........................................50

ServicingtheCuttingBlades.....................................51

RemovingtheMowerDeck.....................................53

InstallingtheMowerDeck.......................................54

AdjustingtheLocking-PinStopontheMower

Deck.................................................................55

Cleaning...................................................................55

CleaningundertheMower.......................................55

CleaningDebrisfromtheMachine............................55

DisposingofWaste.................................................55

Storage........................................................................56

CleaningandStorage..............................................56

Troubleshooting...........................................................57

Schematics...................................................................59

3

Safety

ThismachinecompliestotheANSIB71.4–2012specication

oftheAmericanNationalStandardsInstitutewiththe

additionoftheoptionalROPSaccessory.

Improperlyusingormaintainingthemachinecanresult

ininjury.Toreducethepotentialforinjury,complywith

thesesafetyinstructionsandalwayspayattentiontothe

safetyalertsymbol,whichmeans

Caution, W ar ning ,

or

Danger

—personalsafetyinstruction.Failuretocomply

withtheinstructionmayresultinpersonalinjuryor

death.

Thisproductiscapableofamputatinghandsandfeetand

throwingobjects.Alwaysfollowallsafetyinstructionsto

avoidseriousinjuryordeath.

Thisproductisdesignedforcuttingandrecyclinggrassor,

whenequippedwithagrassbagger,forcatchingcutgrass.

Anyuseforpurposesotherthanthesecouldprovedangerous

totheuserandbystanders.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromANSI

B71.4-2012.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand

theinformationitistheowner'sresponsibilitytoexplain

thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtopeopleordamageto

property.

Preparation

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform

thejob.Onlyuseaccessoriesandattachmentsapproved

bythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glasses,andhearingprotection.Longhair,looseclothing,

orjewelrymaygettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeusedand

removeallobjectssuchasrocks,toys,andwirewhichcan

bethrownbythemachine.

•Checkthatoperator'spresencecontrols,safetyswitches,

andshieldsareattachedandfunctioningproperly.Donot

operateunlesstheyarefunctioningproperly.

Operation

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate

themachine;seekshelter.

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingtheengine.Onlystarttheengine

fromtheoperator'sposition.

•Slowdownanduseextracareonhillsides.Besureto

travelsidetosideonhillsides.Turfconditionscanaffect

thestabilityofthemachine.Usecautionwhileoperating

neardrop-offs.

•Slowdownandusecautionwhenmakingturnsandwhen

changingdirectionsonslopes.

•Neverraisedeckwiththebladesrunning.

•NeveroperatewiththePTOshieldorotherguardsnot

securelyinplace.Besureallinterlocksareattached,

adjustedproperly,andfunctioningproperly.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Stoponlevelground,disengagedrives,engagethe

parkingbrake(ifprovided),andshutofftheenginebefore

leavingtheoperator'spositionforanyreason,including

emptyingthehopperoruncloggingthechute.

•Stopequipmentandinspectbladesafterstrikingobjects

orifanabnormalvibrationoccurs.Makenecessary

repairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunit.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Nevercarrypassengersonthemachine.

•Keeppetsandbystandersaway.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Stopbladesifnotmowing.

•Beawareofthemowerdischargedirectionanddonot

pointitatanyone.

•Donotoperatethemowerundertheinuenceofalcohol

ordrugs.

•Usecarewhenloadingorunloadingthemachineinto

orfromatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

4

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineisextremely

ammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater

heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson

thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch

equipmentwithaportablecontainer,ratherthanfroma

fueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete.

•Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

MaintenanceandStorage

•Disengagedrives,settheparkingbrake,stoptheengine

andremovethekeyordisconnectthespark-plugwire.

Waitforallmovementtostopbeforeadjusting,cleaning

orrepairingthemachine.

•Cleangrassanddebrisfromthecuttingunit,thedrives,

themufers,andtheenginetohelppreventres.Clean

upoilorfuelspillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Shutoffthefuelwhilestoringortransporting.Donot

storefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Settheparkingbrake.

Neverallowuntrainedpersonneltoservicethemachine.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectthebatteryorthespark-plugwirebefore

makinganyrepairs.Disconnectthenegativeterminal

rstandthepositivelast.Connectthepositiverstand

negativelast.

•Usecarewhencheckingtheblades.Wraptheblade(s)or

weargloves,andusecautionwhenservicingthem.Only

replaceblades.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Tobestprotectyourinvestmentandmaintainoptimal

performanceofyourToroequipment,countonToro

genuineparts.Whenitcomestoreliability,Torodelivers

replacementpartsdesignedtotheexactengineering

specicationsofourequipment.Forpeaceofmind,insist

onTorogenuineparts.

Hauling

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usefullwidthrampsforloadingmachineintotraileror

truck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected

downandoutwardfromthemachine.

5

SlopeIndicator

G01 1841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope

ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93–6696

1.Storedenergyhazard—readtheOperator'sManual.

93-7818

1.Warning—readtheOperator'sManualforinstructionson

torquingthebladebolt/nutto115-149N-m(85-110ft-lb).

98-1977

1.Entanglementhazard,belt—stayawayfrommovingparts.

106-5517

1.Warning—donottouchthehotsurface.

112-8760

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

2.Cutting/dismembermentofhandorfoot—stayawayfrom

movingparts.

112-9028

1.Warning—stayawayfrommovingparts;keepallguardsin

place.

115-4212

1.Hydraulicoillevel3.Warning—donottouchthe

hotsurface.

2.ReadtheOperator's

Manual.

7

NVXXXXXX

1

2

3

4 5 6 7

116-8813

1.Hopperupindicator5.Parkingbrake

2.Battery6.Neutral

3.Hourmeter

7.Operatorpresenceswitch

4.PTO

116-8934

1.Warning—disengage

bladeclutch,shutoff

engine,andremove

keybeforemaking

adjustments,servicing,

orcleaningdeck.

2.Heightofcut.

116-8935

1.Warningfoldingdeckhazard—lockthepivotjointby

pushinginwardandrotatingtowardsthefrontofthedeck.

116-8936

1.Danger—donotoperatewithdeckintilt-upposition.

116-8941

116-8943

1.Rotatingbladeshazard-DisengagePTO,movespeed

controllevertoneutral,engageparkingbrake,stopengine,

andremovekeybeforeleavingtheoperator’sposition.

Readtheinstructionsbeforeservicingorperforming

maintenance.

2.Danger—donotoperatewithmowerhopperinraised

position

8

116-8946

1.Rotatecounterclockwise

torelease

3.Unlocktopushmachine

2.Rotateclockwisetolock4.Readtheinstructions

beforeservicingor

performingmaintenance.

116-9044

1.ReadtheOperator’sManualbeforeperformingany

maintenance.

8.Greasedecklockmechanismevery100hours.

2.Checkengineoilevery8hours.9.Greasedeckpivotsevery100hours.

3.Greasefrontcasterwheelbearingsevery8hours.10.Checkgearboxoilevery100hours(useonlyMobil175W-90

gearoil).

4.Checkhydraulicoillevelevery40hours(onlyuse

recommendedhydrooil).

11.Greasefrontcasterpivotsevery500hours.

5.Checktirepressureevery40hours.12.Greaserearcasterpivotevery500hours.

6.GreasedeckdrivePTOevery40hours.13.Greaserearcasterwheelevery500hours.

7.Checkaircleanerevery40hours.14.Greasebeltidlersevery500hours.

9

116-9049

1.Rotatingdrivelinehazard—keepalldrivelinesshieldsin

place.Securelyattachbothendsofthedriveline.

117–2718

120-0625

1.Pinchpoint,hand—keephandsaway.

MoldedinLHConsole

1.PTO-disengage

3.Parkbrake-release

2.PTO-engage

4.Parkbrake-engage

126-4207

1.RefertotheOperator’sManualforadjustmentprocedure.

WhenPTOisengaged,idlerarmpositionmustbein

hatchedareaoradjustmentisrequired.

10

MoldedintoFrontofHopper

1.Warning-ReadtheOperator’sManual.DoNotoperatethis

machineunlessyouaretrained.Wearhearingprotection.

5.Warning-Stayawayfrommovingparts;keepallguards

inplace.Stopengineandremovekeybeforeadjusting,

servicing,orcleaning.

2.Sliding,tippinghazard-DoNotusethemachineneardrop-offs

withslopesgreaterthan15degrees,usethemachineasafe

distanceformdrop-offsonslopeslessthan15degrees;Do

Notturnsharplywhiletravelingfast,driveslowlywhenturning.

6.Warning-DisengagePTO,movespeedcontrollevertoneutral

position,engageparkingbrake,andstopenginebefore

leavingtheoperator’sposition.

3.Warning-DoNotusedualramps,useonepiecerampswhen

transportingmachine;DoNotuserampswithinclination

greaterthan15degrees.

7.Thrownobjecthazard-Pickupobjectsthatcouldbethrown

bymower.DoNotoperatewhenpeopleandpetsareinthe

area.Keepdeectorinplace.

4.Arollbarisavailableanditsuseisrecommendedforareas

wherethereareslopes,drop-offs,orwater

8.Crushing/dismembermenthazardofbystanders-DoNot

carrypassengers,lookforwardanddownwhenoperatingthe

machine,lookbehindanddownwhenreversing.

11

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard.

130-2880

1.Enginetemperature7.Retractthepiston

2.Fast8.Extendthepiston

3.Slow

9.Fast

4.Neutral

10.Slow

5.Neutral

11.Choke—closed/on

6.Reverse

12.Choke—open/off

12

130–2881

1.Enginetemperature7.Retractthepiston

2.Fast8.Extendthepiston

3.Slow

9.Fast

4.Neutral

10.Slow

5.Neutral11.MILtoggleswitch

6.Reverse

13

ProductOverview

Figure4

1.Speedcontrollever

4.Motioncontollevers

2.Controls5.PTOengagementlever

3.Fuelcap6.Parkingbrakelever

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe

engineandoperatethemachine(Figure4andFigure5).

Figure5

1.Ignitionswitch5.Throttle

2.Hopperswitch6.Engine-oiltemperature

lightandbuzzer

3.Messagedisplay

7.Checkenginelight(EFI

machinesonly)

4.Choke(NotonEFI

machines)

Motion-ControlLevers

Themotion-controlleversareusedtodrivethemachine

forward,reverse,andturneitherdirection(Figure4).

Speed-ControlLever

Thespeedcontrolleversetsmaximumforwardspeedofthe

machine(Figure4).Movingspeedcontrolleverrearwardto

theneutralpositionplacesthedrivesystemintoneutral.

ThrottleControl

Thethrottleisusedtocontrolenginespeed.Thethrottle

controlisvariablebetweenFastandSlow.

ChokeControl(NotonEFImachines)

Thechokeisusedtoaidinstartingacoldengine.Movethe

choketotheclosed/onpositiontostartacoldengine.

Note:Donotrunawarmenginewithchokeintheon

position.

BrakeLever

Thebrakeleverengagesaparkingbrakeonthedrivewheels

(Figure4).

IgnitionSwitch

Thisswitchisusedtostartthemowerengineandhasthree

positions:Start,RunandOff.

HourMeter

Thehourmeterrecordsthenumberofhourstheenginehas

operated.Thehourmeterisrecordingwhenthedecimal

pointisashingintheHour/Voltagedisplay.Usethesetimes

forschedulingregularmaintenance(Figure6).

Figure6

1.Safetyinterlockindicators

2.Hopperup

3.Hour/Voltagedisplay

4.Lowvoltageindicatorlight

14

SafetyInterlockIndicators

Therearesymbolsonthehourmeterandtheindicatewitha

blacktrianglethattheinterlockcomponentisinthecorrect

position(Figure6).

Fuel-ShutoffValve

Closethefuel-shutoffvalve(underthehopper)when

transportingorstoringthemower.

PTOEngagementLever

ThePTOengagementleverisusedtoengagethebladesand

theblower.Pulltheleveruptoengagethebladesandblower.

Todisengagethebladesblower,pushthePTOengagement

leverdown.

BatteryIndicatorLight

WhentheignitionkeyisinitiallyturnedtotheRunposition

forafewseconds,thebatteryvoltagewillbedisplayedinthe

areawherethehoursarenormallydisplayed.

Thebatterylightturnsonwhentheignitionisturnedonand

whenthechargeisbelowthecorrectoperatinglevel(Figure

6).

EngineOilTemperatureLightand

Buzzer

Theengineoiltemperaturelightmonitorsthetemperatureof

theengineoil.Anilluminatedengineoiltemperaturelightand

intermittentbuzzingsoundsignalstheengineisoverheating.

ElectronicControlUnitMalfunction

IndicatorLight

Theelectroniccontrolunit(ECU)continuouslymonitorsthe

operationoftheEFIsystem.

Ifthesystemdetectsaproblemorfault,themalfunction

indicatorlight(MIL)illuminates.

TheMILislocatedintherightconsolepanel.

IftheMILilluminates,performtheinitialtroubleshooting

checks;refertotheMILsectionin(page).

Ifthesechecksdonotcorrecttheproblem,furtherdiagnosis

andservicingbyanAuthorizedServiceDealerisnecessary.

Attachments/Accessories

AselectionofExmarkapprovedattachmentsandaccessories

isavailableforusewiththemachinetoenhanceandexpand

itscapabilities.ContactyourAuthorizedServiceDealer

orDistributororgotowww .Exmark.comforalistofall

approvedattachmentsandaccessories.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Width:

42-inchMower

Deck

48-inchMower

Deck

WithoutMower

Deck

108.2cm(42.6

inches)

108.2cm(42.6

inches)

WithMowerDeck

109.7cm(43.2

inches)

125.0cm(49.2

inches)

Length:

42-inchMower

Deck

48-inchMower

Deck

WithoutMower

Deck

170.9cm(67.3

inches)

170.9cm(67.3

inches)

MowerDeck—Up

209.3cm(82.4

inches)

207.6cm(81.8

inches)

Mower

Deck—Down

233.2cm(91.8

inches)

240.0cm(94.5

inches)

Height:

42-inchMowerDeck48-inchMowerDeck

130.0cm(51.2inches)130.0cm(51.2inches)

Weight:

42-inchMowerDeck48-inchMowerDeck

517kg(1140lb)531kg(1170lb)

15

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan30days

old),unleadedgasolinewithanoctaneratingof87or

higher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume

isacceptable.EthanolandMTBEarenotthesame.

Gasolinewith15%ethanol(E15)byvolumeisnot

approvedforuse.Neverusegasolinethatcontainsmore

than10%ethanolbyvolume,suchasE15(contains15%

ethanol),E20(contains20%ethanol),orE85(contains

upto85%ethanol).Usingunapprovedgasolinemay

causeperformanceproblemsand/orenginedamage

whichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

DANGER

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanygasoline

thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add

gasolinetothefueltankuntilthelevelis6to13

mm(1/4to1/2inch)belowthebottomofthe

llerneck.Thisemptyspaceinthetankallows

gasolinetoexpand.

•Neversmokewhenhandlinggasoline,andstay

awayfromanopenameorwheregasoline

fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand

keepitoutofthereachofchildren.Neverbuy

morethana30-daysupplyofgasoline.

•Donotoperatewithouttheentireexhaust

systeminplaceandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static

electricitycancauseasparkwhichcanignitethe

gasolinevapors.Areorexplosionfromgasoline

canburnyouandothersandcandamageproperty.

•Alwaysplacegasolinecontainersontheground

awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicleor

onatruckortrailerbed,becauseinteriorcarpets

orplastictruck-bedlinersmayinsulatethe

containerandslowthelossofanystaticcharge.

•Whenpractical,removegas-poweredequipment

fromthetruckortrailerandfueltheequipment

withthewheelsontheground.

•Ifthisisnotpossible,thenfuelsuchequipment

onatruckortrailerfromaportablecontainer,

ratherthanfromagasoline-dispensernozzle.

•Ifagasolinedispensermustbeused,keepthe

nozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingis

complete.

WARNING

Gasolineisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor

conditionerbottleopening.

•Avoidcontactwithskin;washoffspillagewith

soapandwater.

UsingFuelStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachinetokeep

thefuelfreshduringstorageof90daysorless.Ifyouare

storingthemachineforlonger,drainthefueltank;seeyour

authorizedservicedealer.

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountoffuelstabilizer/conditionertothe

fuel,andfollowthedirectionsofthemanufacturer.

Note:Fuelstabilizer/conditionerismosteffectivewhen

mixedwithfreshgasoline.Tominimizethechanceofvarnish

depositsinthefuelsystem,usefuelstabilizeratalltimes.

16

FillingtheFuelTank

1.Parkthemachineonlevelground.

2.Shuttheengineoffandsettheparkingbrake.

3.Cleanaroundthefuel-tankcapandremoveit.Add

regularunleadedgasolinetothefueltankuntilthelevel

is6to13mm(1/4to1/2inch)belowthebottom

ofthellerneck.Thisspaceinthetankallowsthe

gasolinetoexpand.Donotllthefueltankcompletely

full;referto(Figure4).

CheckingtheEngine-OilLevel

Beforeyoustarttheengineandusethemachine,check

theoillevelintheenginecrankcase;refertoCheckingthe

Engine-OilLevel(page32).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mowerdecks

anddrivesystemshavehigherfrictionwhennew,placing

additionalloadontheengine.Allow40to50hoursof

break-intimefornewmachinestodevelopfullpowerand

bestperformance.

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthesafety

section.Knowingthisinformationcouldhelpyouor

bystandersavoidinjury.

DANGER

Operatingonwetgrassorsteepslopescancause

slidingandlossofcontrol.

Wheelsdroppingoveredgescancauserollovers,

whichmayresultinseriousinjury,death,or

drowning.

Toavoidlossofcontrolandpossibilityofrollover:

•Donotoperateneardrop-offsornearwater.

•Donotoperateonslopesgreaterthan15degrees.

•Reducespeedanduseextremecautionon

slopes.

•Avoidsuddenturnsorrapidspeedchanges.

Figure7

1.SafeZone-usethe

ZMasterhereonslopes

lessthan15degreesor

atareas.

3.Water

2.DangerZone-useawalk

behindmowerand/ora

handtrimmeronslopes

greaterthan15degrees,

neardrop-offsandwater.

CAUTION

Thismachineproducessoundlevelsinexcessof

85dBAattheoperator’searandcancausehearing

lossthroughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

Theuseofprotectiveequipmentforeyes,ears,feet,andhead

isrecommended.

G009027

1

2

Figure8

1.Wearsafetyglasses

2.Wearhearingprotection

OperatingtheParkingBrake

Alwayssettheparkingbrakewhenyoustopthemachineor

leaveitunattended.

17

SettingtheParkingBrake

WARNING

Theparkingbrakemaynotholdmachineparkedon

aslopeandcouldcausepersonalinjuryorproperty

damage.

Donotparkonslopesunlessthewheelsare

chockedorblocked.

1

2

G020305

Figure9

ReleasingtheParkingBrake

1

2

G020306

Figure10

OperatingtheThrottle

ThethrottlecontrolcanbemovedbetweenFastandSlow

positions(Figure11).

Alwaysusethemiddlepositionwhenturningonthemower

deckandblowerwiththePTOengagementlever.

G008946

Figure11

OperatingtheIgnitionSwitch

1.TurntheignitionkeytotheStartposition(Figure12).

Whentheenginestarts,releasethekey.

Important:Donotengagethestarterformore

than10secondsatatime.Iftheenginefailsto

start,allowa60secondcool-downperiodbetween

attempts.Failuretofollowtheseinstructionscan

burnoutthestartermotor.

Note:Additionalstartingcyclesmayberequired

whenstartingtheengineforthersttimeafterthefuel

systemhasbeencompletelywithoutfuel.

START

RUN

ST OP

G008947

Figure12

2.Tostoptheengine,turntheignitionkeytothestop

position.

UsingtheFuel-ShutoffValve

Thefuel-shutoffvalveislocatedunderthehopper.Raisethe

hoppertoaccessit.

Closethefuel-shutoffvalvefortransport,maintenance,and

storage.

Ensurethatthefuel-shutoffvalveisopenwhenstartingthe

engine.

G008948

1

2

Figure13

1.On2.Off

18

OperatingthePTO

EngagementLever

ThePTOengagementleverstartsandstopsthemower

bladesandblower.

WARNING

Anuncovereddischargeopeningwillallowobjects

tobethrowninanoperator’sorbystander’s

direction.Also,contactwiththeblowerblades

couldoccur.Thrownobjectsorbladecontactcan

causeseriousinjuryordeath.

Neveroperatethemowerwiththehopperorhopper

doorraised,removed,oraltered.

EngagingthePTOEngagementLever

1.Setthethrottletothemiddleposition.

2.PullthePTOleverupwarduntillockedovercenter.

3.Placethethrottleinthefastpositiontobeginmowing.

g025095

Figure14

DisengagingthePTOEngagement

Lever

1.Setthethrottletothemiddleposition.

2.PushPTOleverdowntothestoppositionstopping

thebladesandblower.

g025096

Figure15

StartingandStoppingthe

Engine

StartingtheEngine

1.Movethespeedcontrollevertotheneutralposition.

2.Settheparkingbrake;refertoSettingtheParking

Brake(page18).

3.MovethePTOengagementlevertotheOffposition

(Figure16).

4.MovethethrottlelevermidwaybetweentheSlowand

Fastpositions.

5.Onacoldengine,pushthechokeleverforwardinto

theclosed/onposition(NotonEFIengines).Ona

warmengine,leavethechokeintheopen/offposition.

19

g025065

4

5

Figure16

6.TurntheignitionkeytotheStartposition(Figure12).

Whentheenginestarts,releasethekey.

Important:Donotcranktheenginecontinuously

formorethan10secondsatatime.Iftheengine

doesnotstart,allowa60secondcool-downperiod

betweenstartingattempts.Failuretofollowthese

guidelinescanburnoutthestartermotor.

Note:Additionalstartingcyclesmayberequired

whenstartingtheengineforthersttimeafterthefuel

systemhasbeenwithoutfuelcompletely.

7.Ifthechokeisintheclosed/onposition,gradually

returnchoketotheopen/offpositionastheengine

warmsup.

StoppingtheEngine

CAUTION

Childrenorbystandersmaybeinjuredifthey

moveorattempttooperatethemachinewhileitis

unattended.

Alwaysremovetheignitionkeyandsettheparking

brakewhenleavingthemachineunattended,even

ifjustforafewminutes.

Important:Makesurethatthefuelshutoffvalveis

closedbeforetransportingorstoringthemachine,as

fuelleakagemayoccur.Settheparkingbrakebefore

transporting.Makesuretoremovethekeyasthefuel

pumpmayrunandcausethebatterytolosecharge.

1.DisengagethePTO.

2.Movespeedcontrollevertotheneutralposition.

3.Engagetheparkingbrake.

4.Placethethrottletothemiddleposition.

5.Allowtheenginetorunforaminimumof15seconds,

thenturntheignitionswitchtotheOffpositionto

stoptheengine.

6.Removethekeytopreventchildrenorother

unauthorizedpersonsfromstartingengine.

g025066

4

5

15 Sec

Figure17

20

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Toro Z Master 8000 Series Riding Mower, User manual

Toro Z Master 8000 Series Riding Mower, User manual

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