Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona
(Spain)
genebre@genebre.es - www.genebre.es
GENEBRE S.A.
FECHA DE REVISIÓN: 26/06/2020 NUMERO DE REVISIÓN: 0
1
INSTALLATION, OPERATION
& MAINTENANCE MANUAL
Threaded or Flanged ends
Ball float Steam Trap.
Ref. GENEBRE:
2285 – 2285N – 2286
Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona
(Spain)
genebre@genebre.es - www.genebre.es
GENEBRE S.A.
FECHA DE REVISIÓN: 26/06/2020 NUMERO DE REVISIÓN: 0
2
INSTRUCTIONS FOR INSTALLATION, OPERATION & MAINTENANCE MANUAL
1. Spare Parts ...................................................................................................... 3
1.1 Parts List ......................................................................................................... 3
2. Transport and Storage conditions .................................................................. 4
3. Installation Instructions .................................................................................. 4
3.1 Preparation ................................................................................................... 4
3.2 Installation ...................................................................................................... 5
4. Maintenance Instructions ..............................................................................6
5. Repair Instructions ........................................................................................... 7
6. Safety Instructions ......................................................................................... 8
Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona
(Spain)
genebre@genebre.es - www.genebre.es
GENEBRE S.A.
FECHA DE REVISIÓN: 26/06/2020 NUMERO DE REVISIÓN: 0
3
1) Spare Parts.
1.1) Parts list:
Genebre, S.A. offers a wide range of products designed and assembled to handle and drive
fluids in industrial procedures.
The application of these products to the different industrial processes is at user's risk. The
product will have an optimal behaviour when working conditions do not exceed pressure and
temperature limits for which they have been designed. Please, refer to the product data
sheet.
Nº
Name
Material
1
Body
Carbon Steel 1.0619 (WCB)
2
Cover
Carbon Steel 1.0619 (WCB)
3
Bolts
A193 B7
4
Ball
Stainless steel
5
Lever
Stainless steel
6
Bolts
A193 B8
7
Bracket
Stainless steel
8
Seat
Stainless steel
9
Air vent
Stainless steel
10
Gasket
Stainless Steel 304 + Graphite
Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona
(Spain)
genebre@genebre.es - www.genebre.es
GENEBRE S.A.
FECHA DE REVISIÓN: 26/06/2020 NUMERO DE REVISIÓN: 0
4
2. Transport and Storage conditions
Transport and storage of this type of products must be done in their original package
VISUAL INSPECTION
Check whether during transport, unloading and placement products have suffered any
damage.
If you notice any kind of anomaly during reception of the goods, contact immediately
with GENEBRE in order to determine the possible responsibilities on the issue.
In case that the product is not installed immediately, keep it with protective packaging to
prevent strokes or accumulation of dirt (it should not be removed until the product is going to
be installed). As far as possible, the product should be stored in a dry and clean area
IMPORTANT NOTE:
Before installing and/or manipulating these elements READ CAREFULLY the
enclosed instructions for use and OBSERVE all contained information. If any of the
contents is not clear enough, please contact GENEBRE, S.A.
User is responsible for the safe use of these products, as established in present
instructions for use and in the specific technical documentation of the supplied
device.
3) Installation Instructions
3.1) Preparation
Remove any remaining packing materials from the trap.
There may be serious problems with any accessory installed in a dirty pipe.
Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona
(Spain)
genebre@genebre.es - www.genebre.es
GENEBRE S.A.
FECHA DE REVISIÓN: 26/06/2020 NUMERO DE REVISIÓN: 0
5
Make sure the pipe is free of dirt, welding particles, etc. before installations because the
accessory could get irreparable damage when starting-up → prepare a clean working area.
Provide enough space for future maintenance.
3.2) Installation
2285 – 2285N
Make sure the Steam trap pipe and thread end are clean and are compatible one with
another (type of thread end) Apply an appropriate sealing in the pipes' thread ends and
thread the Steam trap being careful not to excessively tighten.
2286
Use flat gaskets between steam trap and pipe flanges to ensure sealing.
The steam traps are designed for mounting between flanges EN 1092 PN16.
Check the parallelism of the flanges. Keep enough space between them so that the steam
trap can be inserted or removed easily.
Tighten the screws of the flanges to hold the steam trap firmly. Apply the alternate clamping
method to ensure proper installation.
IMPORTANT:
Pay special attention to the flow direction of the steam trap marked by an arrow in the
body.
Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona
(Spain)
genebre@genebre.es - www.genebre.es
GENEBRE S.A.
FECHA DE REVISIÓN: 26/06/2020 NUMERO DE REVISIÓN: 0
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The trap must be installed with the buoy in a horizontal plane so that the movement is
vertical, the arrow indicated on the nameplate must indicate downwards.
If the trap has free discharge into the atmosphere, take extreme precautions because a
bad operating procedure could cause a serious accident to you or to the installation
system.
4) Maintenance instructions
It is responsibility of the user to establish a plan of inspection and maintenance
of these apparatuses with the purpose of guaranteeing its safe use.
The inspections must be made only by qualified personnel, in accordance with the
type of equipment and installation required.
Frequency, location and process of maintenance will be determined by the user by taking
into account usage of the product.
Prepare a clean working area and appropriate tooling for mechanical tasks.
Before disassembling the pipe's steam trap to repair or replace it, make sure
that line has been closed and depressurized because a bad operational
procedure could cause a serious accident to you or to the installation system
Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona
(Spain)
genebre@genebre.es - www.genebre.es
GENEBRE S.A.
FECHA DE REVISIÓN: 26/06/2020 NUMERO DE REVISIÓN: 0
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5) Repair Instructions.
5.1) Main valve:
Disassembly:
a. Loosen and remove the bolts (part.3).
b. Remove the cap (part.2) and the gasket (part.10).
c. Remove the ball and lever (part.4 and 5).
d. Loosen and remove the bolts (part.6) and the bracket (part.7).
e. Loosen and remove the seat and gasket (part.8).
f. Clean the all componets with compressed air or another method.
Assembly:
a. Place the new seat and gasket (part.8) and tighten.
b. Place the bracket (part.7) and tighten with the bolts (part.6)
c. Place the new ball and lever (part.4 and 5).
d. Place new gasket (part.10).
e. Place the cover (part.2).
f. Place the bolts (part.3) to assembly on the body (part.1).
g. Then, tighten the bolts (part.3) adjusting slowly and alternating diagonally.
5.2) Air vent:
Disassembly:
a. Loosen and remove the bolts (part.3).
b. Remove the cap (part.2) and the gasket (part.10).
c. Remove the air vent assembly (part.9).
d. Clean the all componets with compressed air or another method.
Assembly:
a. Place the new air vent assembly and gasket (part.9).
b. Place new gasket (part.10).
c. Place the cover (part.2).
d. Place the bolts (part.3) to assembly on the body (part.1).
e. Then, tighten the bolts (part.3) adjusting slowly and alternating diagonally.
Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona
(Spain)
genebre@genebre.es - www.genebre.es
GENEBRE S.A.
FECHA DE REVISIÓN: 26/06/2020 NUMERO DE REVISIÓN: 0
8
6) Safety Instructions
6.1) The fluids pass through a valve or accessory can be corrosive, toxic, flammable or
pollutant. They can also be found at very high or low temperature. When handling valves or
accessory shall be taken necessary security measures and it is advisable to use personal
protective equipment:
1) Wear eye protection.
2) Wear gloves and appropriate work clothes.
3) Wear safety shoes.
4) Wear a helmet.
5) Note the availability of running water.
6) For flammable fluids, make sure you have a fire extinguisher.
6.2) Before removing a valve or accessory from a pipe, always check that the line is
completely cold, drained and depressurized.
6.3) Any valve or accessory that was used in toxic services must have a cleaning certificate
before handling.
6.4) Any type of repair or maintenance should be performed in ventilated places.
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