Kval Edge-SS Owner's manual

Type
Owner's manual
About the Edge-SS Steel Door Sensor
ProVia Special:
A PLC integrated sensor located on the caster table that detects a steel skin. Two 24 VDC relays
in the Main Electrical Cabinet activate when a steel skin is detected and steel edge door is loaded
into the Edge-SS. The relays interact with KvalCAM to close or open a dust collection gate.
Important: A closed gate on the dust collection prevents hot cast offs of a steel skin door
from entering the dust collection which could be a Fire Hazard. However, before
changing over to wood or fiberglass doors, ALWAYS clean or vacuum up the steel
cast offs. The remaining steel cast offs could be a Fire Hazard.
Goal
The goal of this document is to describe the Steel Door Sensor process.
Mechanical Additions
2 Relays are inserted into the 24 V
Terminal Block in the Main Electri-
cal Box.
Customer will connect the relays to
the dust gate.
The Ferrous Sensor is located at
the infeed corner.
Process
The ferrous sensor identifies a steel door and will alert the program to close the dust collection by
gating off the input.
The closed gate will stop hot cast-off particles from entering the dust collection and stop possible
fires.
Steps to Cut a Metal Door
Verify that the Door Data settings are correct.
1. At the top right of the KvalCAM interface,
select the Libraries Tab. Select the desired
Door Job from the Door Job Table.
2. Under the Door Data Section, make sure that
Steel is selected under Hinge Material and
Lock Material.
Note: Face Material and Core Material selec-
tions do not affect this process.
3. Start the door cutting process.
4. Load the steel door and position it against
the stop and fence according to the Opera-
tors Screen.
5. Clamp the door into place.
Note: For safety reasons, the clamping action
activates an error checking process. If
settings are correct, the dust collection
gate will close and cutting process can
go foreword. If settings are not correct,
the process will Stop. See the next page
for information about error messages
Note: If the gate mechanically fails, the pro-
gram will stop and displays an appropri-
ate message.
Important: Before changing over to wood or fiberglass doors, ALWAYS clean or vacuum
up the steel cast offs. The remaining steel cast offs could be a Fire Hazard.
Error Messages
In this case, a steel door is loaded
into the Edge-SS however the
loaded Door Job expects a wood or
fiberglass door. The Edge-SS will
not process the door.
In this case, a wood or fiberglass
door is loaded into the Edge-SS how-
ever the loaded Door Job expects a
steel door. The Edge-SS will not pro-
cess the door.
Process
In most cases an incorrect program is downloaded.
1. Cancel the current Door Job.
2. Load the correct Door Job.
3. At the Edge-SS, load and clamp the door.
4. If Door Job is correct, continue processing the door.
Tip: For a quick check, verify that the selection under Hinge Material and Lock
Material match the door being processed.
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Kval Edge-SS Owner's manual

Type
Owner's manual

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