Pottinger TOP 1252 C Operating instructions

Type
Operating instructions

This manual is also suitable for

Operator‘s manual
Translation of the original Operating Manual
Nr.
99+2441.EN.80V.0
Rotary Swather
TOP 1252 C
(Type 2441 :
+ . . 01870
1900_GB-PAGE 2
Product liability, information obligation
Product liability obliges manufacturers and dealers to issue operating instructions for the machine at the point of sale and to instruct
the customer on the operation, safety and maintenance regulations governing the machine.
Confirmation is required to prove that the machine and the operating instructions have been properly handed over. For this purpose
you have received a confirmation e-mail from Pöttinger. If you have not received this mail, please contact your local dealer. Your
dealer can fill in the handover declaration online.
For the purposes of product liability law, every farmer is an entrepreneur.
In the terms of product liability law, damage to property is any damage arising due to the machine, but not to the machine, and an
excess (500 euros) exists for this liability.
Corporate damage to property within the terms of the product liability law is excluded from this liability.
Be advised!
The operating instructions must also be handed over with any subsequent machine sale or transfer and the transferee
must be instructed in the regulations stated.
Pöttinger - Trust creates Afnity - since 1871
"Quality pays for itself." Therefore we apply the highest quality standards to our products which are constantly monitored by our
in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute
reliability of our machines in operation are the core competencies for which we stand.
There may be deviations between these instructions and the product as we are constantly developing our products. Therefore no
claims may be derived from the data, illustrations and descriptions. Please contact your Specialist Service Centre for any binding
information about specific features of your machine.
We would ask you to please understand that changes to the scope of supply with regard to form, equipment and technical
specifications are possible at any time.
Any form of reprint, translation or reproduction, including excerpts, requires the written approval of Pöttinger Landtechnik GmbH.
All rights according to copyright laws remain expressly reserved by Pöttinger Landtechnik GmbH.
© Pöttinger Landtechnik GmbH – 31st October 2012
Refer to PÖTPRO for additional information about your machine:
Are you looking for suitable accessories for your machine? No problem! All the information you require is here at your disposal.
Scan the QR code on the machine's type plate or look under
www.poettinger.at/poetpro
www.poettinger.at/poetpro
And if we don't have what your looking for, then your Specialist Service Centre is there for you with help and advice.
DE-1901 Dokum D Attachments
- 3 -
PÖTTINGER Landtechnik GmbH
Industriegelände 1
4710 Grieskirchen, Austria
Tel. 07248 / 600 -0
Telefax 07248 / 600-2511
Please place a cross where appropriate.
X
X
According to the product liability please check the above mentioned items.
INSTRUCTIONS FOR PRODUCT HANDOVER
Confirmation is required to prove that the machine and the operating instructions have been properly handed over. For this purpose you have
received a confirmation e-mail from Pöttinger. If you have not received this mail, please contact your local dealer. Your dealer can fill in the hand
-
over declaration online.
Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating
devices at hand.
Operation, commissioning and maintenance of the machine or device discussed and explained to the customer on the basis
of the operating instructions.
Check tyres for correct air pressure.
Check wheel nuts for tight t.
Correct PTO shaft speed indicated.
Adaptation to the tractor carried out: Three point adjustment
Cardan shaft correctly cut to length.
Test run carried out and no defects detected.
Function explanation during test run.
Swivel in transport and working position explained.
Information about optional equipment is given.
Indication of unconditional reading of the operating instructions.
EN
- 4 -
1801-EN_INHALT_2441
Table of con
T
en
TenT
T
s
TsT
EN
Attention!
Observe Safety
Hints in the
supplement!
Table of contents
Introduction
...............................................................
6
SYMB
O
L
S
U
S
ED
CE mark
.....................................................................
7
Safety hints:
...............................................................
7
W
A
WAW
RNING
S
IGN
S
Meaning of warning signs
..........................................
8
G
ENER
A
L
SA
FE
T
Y
T
I
PS
Travelling with implement in tow
...............................
9
Coupling and uncoupling the implement
..................
9
Regulations for Use
...................................................
9
Travelling on roads
....................................................
9
Before starting work
..................................................
9
Checking before operation
........................................
9
PERF
O
RM
A
NCE
SP
ECIFIC
AT
I
O
N
Overview
..................................................................
10
Variations
.................................................................
10
TR
A
C
TO
R REQUIREMEN
TS
Tractor
.....................................................................
11
Ballast weights
........................................................
11
Lifting unit (three-point linkage)
...............................
11
Hydraulic control on the lifting gear
........................
11
Necessary hydraulic connections
............................
12
Necessary power connections
................................
12
A
TTA
C
H
ING
TH
E M
A
C
H
INE
Attach machine to lifting gear
..................................
13
Fit cardan shaft
........................................................
13
Rope
........................................................................
13
Make electrical connections
....................................
14
Swath rake braking system
....................................
14
Fold up support stand
.............................................
14
Parking brake
...........................................................
14
Hydraulic connection - Variant: Standard
...............
15
Hydraulic connection - Variant: Power Control /
ISOBUS Control
.......................................................
16
U
NC
O
U
P
LE
TH
E M
A
C
H
INE
Safety advice
...........................................................
17
Remove / shut down machine
.................................
17
Safety advice
...........................................................
19
Changing from transport to working position
..........
19
Conversion from working to transport position
.......
20
Reducing the transport height
.................................
20
TR
A
N
SPO
R
T
Reducing transport width
........................................
21
Changing from working position to field transport
position
....................................................................
21
Driving on public roads
............................................
22
P
OW
ER C
O
N
T
R
O
L
Terminal performance features
................................
23
Initial start
................................................................
23
Keys allocation
........................................................
24
Menu tree
.................................................................
25
General safety information
......................................
26
Menus
.....................................................................
26
Diagnosing function
.................................................
35
I
SO
BU
S TERMIN
A
L
Control structure - Swath rake with ISOBUS
solution
....................................................................
37
Before starting
.........................................................
38
General safety information
......................................
38
Meaning of keys
......................................................
38
Diagnosing function
.................................................
43
Key assignment for WTK joystick
............................
44
Setting the joystick
..................................................
44
O
P
ER
AT
I
O
N
General guidelines on working with the machine
....
45
Setting the working width
........................................
47
Setting the swath width
...........................................
47
Settings on rotor chassis
.........................................
48
1. Setting the transverse inclination
........................
48
2. Adjusting rake height
...........................................
48
Example: left rotor with tandem chassis:
................
50
3. Align indicators to one another
............................
51
W
O
RKING
O
N INCLINE
S
Take care when turning on inclines!
........................
52
G
ENER
A
L M
A
IN
T
EN
A
NCE
Safety advice
...........................................................
53
General maintenance information
...........................
53
Cleaning of machine parts
.......................................
53
Parking in the open
..................................................
53
Winter storage
.........................................................
53
Articulated shafts
.....................................................
54
Hydraulic unit
...........................................................
54
Working on the hydraulic system
...........................
55
Working on the cardan shafts
.................................
55
Screw connections
.................................................
55
Tyres
........................................................................
55
Lubrication
...............................................................
55
Safety devices
.........................................................
56
Tine arms
.................................................................
56
Rotor unit
.................................................................
57
Gearbox
...................................................................
58
Hydraulic unit
...........................................................
58
Spring tines
..............................................................
59
Disposal of old equipment
.......................................
59
Lifting points for lifting jacks
....................................
59
TOP 1252
.................................................................
60
TOP 1252
.................................................................
61
Lubrication chart
......................................................
62
AIR BR
A
KE
S
Y
ST
EM
General safety information
......................................
63
Coupling the air brake hoses
..................................
63
Check the piston stroke
..........................................
63
Line filter cleaning
...................................................
63
Mechanical braking force compensator
..................
64
HYDR
A
ULIC BR
A
KE
S
Y
ST
EM
Safety advice
...........................................................
65
Coupling the brake hose
.........................................
65
Brake settings
..........................................................
65
Emergency brake valve
...........................................
66
TEC
H
NIC
A
L D
ATA
Technical data
.........................................................
68
Using the rotary swath as designated
.....................
69
Position of type plate
...............................................
69
Type plate position
..................................................
69
SU
PP
LEMEN
T
S
A
FE
T
Y
A
DVICE
Lubricants
................................................................
76
- 5 -
1801-EN_INHALT_2441
Table of con
T
en
TenT
T
s
TsT
EN
Service
Hydraulic block connection diagram
.......................
79
Hydraulic plan ISOBUS
...........................................
80
Hydraulic plan standard
..........................................
81
Emergency sticker
...................................................
82
Electrical circuit diagram (up to production year
2008/2009)
...............................................................
83
Electrical circuit diagram (up to production year
2008/2009)
...............................................................
84
Electrical circuit diagram (up to production year
2009/2010)
...............................................................
85
Electrical circuit diagram (up to production year
2009/2010)
...............................................................
86
Sensor settings
........................................................
87
- 6 -
EN
Introduct
I
IntroductIIntroduct
on
1700_GB-Introduction
Introduction
Dear Customer
These Operating Instructions are intended to allow you
to familiarise yourself with the implement and provide
you with clear information on safe and correct handling,
care and maintenance. Thus please take the time to read
these Instructions.
These Operating Instructions comprise part of the imple
-
ment. They are to be kept at a suitable location and acces
-
sible to staff over the entire service life of the implement.
Instructions based on the national provisions regarding
protection against accidents, road traffic and environmental
protection are also to be applied additionally.
Any persons commissioned with the operation, maintenance
or transport of the implement must read and understand
these Instructions, in particular the safety information, prior
to starting work. Any warranty claims lapse on non-obser
-
vance of these Instructions.
In case you have questions related to this operation manual
or further questions about this implement, please contact
your dealer.
Care and maintenance performed in good time and scru
-
pulously according to the maintenance intervals specified
ensure operational and traffic safety as well as the reliability
of the implement.
Use only the original spare parts and accessories from
ttinger or accepted by Pöttinger. For those parts relia
-
bility, safety and suitability for Pöttinger machines can be
assured. Warranty claims lapse if non-approved parts are
used. The use of original parts is also recommended after
the warranty period has expired to maintain the performance
of the implement in the long term.
Product liability legislation obliges the manufacturer and
the authorised dealer to issue Instructions when selling
implements and to instruct customers in the use with refer
-
ence to the safety, operating and maintenance regulations.
Confirmation in the form of a declaration of transfer is
required to verify that the implement and Instructions have
been transferred correctly. The declaration of transfer was
attached to the implement on delivery.
Every self-employed person and farmer is an entrepreneur
within the meaning of the product liability legislation. In
accordance with the laws of product liability, entrepre
-
neurial property damages are excluded from the liability.
All damage to property within the meaning of the product
liability legislation is regarded as damage caused by the
implement but not to the implement.
These Operating Instructions are integral part of the imple
-
ment delivery scope. You should therefore hand them over to
the new owner if ownership of the implement is transferred.
Train and instruct the new owner in the regulations stated.
The Pöttinger Service-Team wishes you good luck.
- 7 -
1801_EN-Sicherheit ANSI
EN
Symbol
S
u
S uS
S
ed
CE mark
The CE mark, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering
guideline regulations and the other relevant EU guidelines.
EU Declaration of Conformity (see Attachment)
By signing the EU Declaration of Conformity, the manufacturer declares that the machine that
is brought into service complies with all relevant fundamental safety and health requirements.
Safety hints:
These Operating Instructions contain the
following Figures:
DANGER
DANGER
If you do not follow the instructions in a text section
with this marking, there is a risk
of fatal or life-
threatening injury.
threatening injury.
•
All instructions in such text sections must be
followed!
WARNING
WARNING
If you do not observe the instructions marked this
way, there is the risk of a severe injury.
•
All instructions in such text sections must be
followed!
CAUTION
CAUTION
If you do not observe the instructions marked this
way, there is the risk of an injury.
•
All instructions in such text sections must be
followed!
NOTE
If you do not observe the instructions marked this
way, there is the risk of material damage.
•
All instructions in such text sections must be
followed!
TIP
The text sections marked in this way provide you with
special recommendations and advise regarding the
economical use of the implement.
ENVIRONMENT
The text sections marked in this way provide practices
and advice on environmental protection.
The features marked as (optional) are only available as
standard with specific implement versions or are only
offered for specific versions as optional equipment or are
only offered in certain countries.
Figures may deviate from your implement in detail and are
to be taken as illustrations of operating principle.
Designations such as right and left always apply as the
direction of travel unless the text or illustrations clearly
show otherwise.
- 8 -
1800-EN WARNBILDZEICHEN_2441
EN
meaning of warning signs
080-17-001
1
1
2
6
5
7
3
6
No.
Warning signs
Meaning
No.
Warning signs
Meaning
1
495.173
Caution!
Do not enter rotor areas while
driving motor is running
5
Do not stand in the drive
shaft area.
2
Turn engine off and remove
button before any maintenance
or repair work.
6
Never reach into the crushing
danger area as long as parts
may move.
3
Before putting the machine
into operation, read the
operator`s manual and follow
the safety precautions.
7
Do not touch any moving
machine parts. Wait until
all parts have come to a
full stop.
4
Stay clear of swinging area of
implements.
Warning signs
- 9 -
1800_EN-AllgSicherheit_3842
EN
Travelling with implement in tow
The attached implement influences the travelling
characteristics of the towing vehicle.
Danger of tipping exists when working on slopes.
The driving must be adapted to the corresponding
terrain and ground conditions.
The towing vehicle is to
be sufficiently equiped
with weights at the front
or at the rear in order to
guarantee the steering
and braking capacity (a
minimum of 20% of the
vehicle's tare weight on
the front axle).
Transporting people on the implement is not
permitted.
Coupling and uncoupling the implement
Danger of injury exists when coupling the implement
to the tractor!
When coupling, do not stand between tractor and
implement while tractor is reversing !
No-one must enter the area between tractor and
implement unless both vehicles have been secured
against rolling with wheel chocks !
Drive shaft connection or disconnection is only to
be undertaken when the motor has stopped.
Regulations for Use
Regulations for Use: See chapter „Technical Data“.
Regulations for Use: See chapter „Technical Data“.
The trailer‘s load limits (permitted axle load, support
load, total weight) may not be exceeded.The relevant
details are located on the right side of the trailer.
In addition, observe the power limits of the tractor
being used.
Travelling on roads
Observe the road rules
g
eneral safety tips
20%
Kg
Before starting work
a.
Before commencing work, the operator must be aware
of all operating devices and functions.The learning
of these is too late after having already commenced
operation!
b.
Before commencing any work check that implement
is safe for road travel and operation.
c.
The danger of being crushed or cut exists in the Pick-
up, cutting unit, tailgate and upper extension areas.
d.
Before driving the vehicle, the driver must ensure that
nobody will be endangered and that no obstructions
are present. If the tractor driver does not have a clear
view of the roadway immediately behind the implement,
he must be guided when reversing.
e.
Observe the safety information fixed to implement.
An explanation of what the individual graphic warning
symbols mean can be found on page 5.
f.
Observe also the tips in the respective chapters and
in the supplement to this operating manual.
Checking before operation
The following tips should make preparing the implement
for operation easier. Detailled information for individual
points can be found in the respective chapters in this
operating manual.
1.
Check that all safety equipment (covers, casings, etc.)
is in good condition and fixed in the proper positions
of protection on the implement
2.
Grease and oil the implement according to the
lubrication chart. Check the gearing for tightness and
the oil level.
3.
Check that tyres have the correct air pressure.
4.
Check that wheel nuts are sitting firmly.
5.
Ensure the correct p.t.o.-r.p.m.
6.
Make the electrical connections to the tractor and
check that they are correct. Take note of the tips in
the operating manual!
7.
Carry out the following adaptions:
Drawbar height
Cardan shaft length
8.
Secure the implement only with the equipment
provided.
9.
Cut drive shaft to correct length and check that overload
safeguard is functioning (see Supplement)
10.
Check the electronic unit function.
11.
Connect hydraulic lines to tractor.
Check hydraulic hoses for damage and wear.
Ensure the correct connection.
12.
All swivelling parts must be secured against dangerous
position changes.
13.
Check parking brake and service brake functions.
- 10 -
1800-GB_Ü
B
ersicht_2441
EN
Performance
SP
ecification
Overview
Designations:
(1)
Rotor unit right front
(2)
Rotor unit right rear
(3)
Lighting unit rear
(4)
Chassis
(5)
Safety bar (foldable for decreasing the transport height)
(6)
Tine carriers (removable for decreasing the transport
height)
(7)
"Outside" feeler wheel
(8)
Drawbar
(9)
Tine guard rest
(10) Step sequencing control (only for the standard version)
(11) Tine rest
Variations
Description
Description
Standard
Operation via tractor hydraulics
Power Control
Operation through Power Control operation
ISOBUS
Operation with ISOBUS control
Hydraulic rake height adjustment
The raking height is adjusted by means of the hydraulic motors
with the control (Power Control or ISOBUS) by pressing the button.
"Inside" feeler wheel
Additional rotor unit pulley
Braking system
Hydraulic or with compressed air
1
2
3
3
4
5
6
7
7
8
9
10
11
5
6
- 11 -
1801-GB_Trac
T
or requiremen
T
s_2441
EN
t
ractor requirement
tractor requirementt
S
ractor requirementSractor requirement
Tractor
The following tractor requirements are necessary to operate
this machine:
- Tractor power:
from 90 kW / 120 PS
- Attaching:
Lower link Cat. II
- Connections:
see "Required hydraulics and Electrical
Connections" table"
Ballast weights
Ballast weights
The front of the tractor must have sufficient ballast weights
to guarantee braking and steering capabilities.
DANGER
DANGER
Risk of death or property damage due to incorrect
tractor balast.
•
The front axle of the tractor must always be
loaded with at least 20% of the tractor's tare
weight to guarantee the steering and braking
capacity of the tractor/trailer unit.
20%
Kg
Lifting unit (three-point linkage)
371-08-16
371-08-16
-
The tractor’s lifting unit (three-point linkage) must be
designed for the occurring load. (See technical data)
-
The lifting struts are to be set at the same length (4)
using the appropriate adjusting device
(See the tractor manufacturer’s operating manual)
-
Select the rear position if the lifting rods can be set in
various positions on the lower link. This relieves the
pressure on the tractor’s hydraulic system.
-
The limiting chain or lower link stabilisers (5) are to
be set so that the attached machine CANNOT move
sideways. (Safety measure for transportation)
Hydraulic control on the lifting gear
The lifting hydraulic system is to be switched to
position control:
- for transportation
- when (un)attaching the machine
- after switching off the control panel
- 12 -
1801-GB_Trac
T
or requiremen
T
s_2441
Trac
T
or requiremen
Tor requiremenT
T
s
TsT
EN
Necessary hydraulic connections
Design
Consumer
Single-acting
hydraulic
connection
Dual-acting
hydraulic
connection
Identification
(on the
implement)
Standard
Raising and lowering the
rotor units
X
black
Standard
Working width and swath
width
X
green
Standard
Working width of the left
rotor unit
X
red
Power Control / ISOBUS Terminal
Hydraulic connection “Advance” SN 16 (orange)
Hydraulic connection “Return” SN 20 (orange)
Load sensing connection SN 6 (orange)
Hydraulic braking system **)
Hydraulic connection with hydraulic coupling according to ISO 5676 (blue)
Compressed air braking system **)
Supply hose (red)
brake line (yellow)
**) depends on which braking system the machine is equipped with.
Necessary power connections
Design
Consumer
Pin
Volt
Power connection
Standard
Lighting
7-pin
12 V DC
According to DIN-ISO 1724
Power control / ISOBUS
Control
3-pin
12 V DC
per DIN-ISO 9680
- 13 -
1800-GB_Attaching_2441
EN
a
ttaching the machine
Attach machine to lifting gear
WARNING
WARNING
Risk of serious injury from crushing when attaching
the machine to the lower links.
•
When coupling to the lower links, take
special care not to get stuck or get caught in
between.
Attach the implement to the tractor's lifting gear.
-
Couple the oscillating axle onto the lower link
-
Secure coupling bolts (1) correctly
-
Secure with linchpin (3)
3
1
4
5
5
• Bring
the
chassis
frame
in
horizontal
position.

NOTE
Property damage through improperly attaching the
machine.
•
Mount
the
chassis
frame
horizontally
to
the
tractor's lifting gear.
Fit cardan shaft
DANGER
DANGER
Life-threatening danger exists when cardan shaft
length is unadapted
•
Before initial operation, check the length of
the cardan shaft and adapt if necessary.
•
A tractor change is considered to be an
initial operation.
•
See chapter "Adapting the Cardan shaft" in
Appendix B.
-
Turn engine off and remove ignition key.
-
Before fitting the cardan shaft, clean and grease the
machine's connection profiles and the pto.
-
Attach the wide-angle joint (4) on the machine side first.
Then attach cardan shaft to the tractor pto.
-
Secure the protection guards of all cardan shafts against
rotating by attaching the chains (5).
Rope
-
Lay the rope (S) into the tractor cabin
- 14 -
1800-GB_Attaching_2441
EN
Att
A
AttAAtt
ching the m
A
ching the mAching the m
chine
Make electrical connections
Lighting
-
Connect 7-pin plug to tractor (E3)
-
Check the lighting function on the machine
Operation
(for Power Control operation)
-
Connect 3-pin plug to the DIN 9680 socket on tractor
Operation
(for ISOBUS Operation)
-
Connect 3-pin plug to the DIN 9680 socket on tractor
Swath rake braking system
Variant: Compressed air braking system
1.
Connect yellow brake line
2.
Connect red brake line
3.
Charge the air tank
-
This releases the brake
See Chapter "COMRESSED AIR BRAKE SYSTEM"
Variant: Hydraulic brakes
-
Connect the brake line (blue)
Fold up support stand
CAUTION
CAUTION
Risk of injury through raised support stand
•
Mind the self-opening support stand when
unlocking it.
-
Fold up support stand after attaching the machine.
-
loosen the locking pin (1)
-
Fold up the support stand
-
The locking pin (1) engages automatically
-
Check locking mechanism: Check on the opposite
side whether the locking pin protrudes through the
opening.
1
Parking brake
-
After attaching the implement, release the parking brake.
-
Then swivel the crank (1) in
- 15 -
1800-GB_Attaching_2441
EN
Att
A
AttAAtt
ching the m
A
ching the mAching the m
chine
Hydraulic connection - Variant: Standard
371-08-01
495.820.0006/16
Connect hydraulic lines to tractor
-
Switch off pto before connecting
-
Move lever (CT) on the control device to float position
(0)
-
Ensure clean plug connections
-
Connect hydraulic line only when the stop cock is closed
(position A)
on the tractor.
Lever position:
Pos. 1:
For operation with 2 control devices
-
The working width is increased or decreased equally
via the front rotor units.
-
Pulling the cable (C) changes the swath width via
the two rear rotor units.
Pos. 2:
For operation with 3 control devices
The working width is increased or decreased
separately with the left and right font rotor units.
-
The
second control device
increases or decrease
the working width of the right front rotor unit.
Pulling the cable (C) changes the swath width via
the two rear rotor units.
-
The
third control device
increases or decreases
the working width of the left front rotor unit.
Pos. 1
Pos. 2
- 16 -
1800-GB_Attaching_2441
EN
Att
A
AttAAtt
ching the m
A
ching the mAching the m
chine
Hydraulic connection - Variant: Power
Control / ISOBUS Control
Connect hydraulic lines to tractor
-
Switch off pto before connecting
-
Move lever (ST) on servo unit to floating position (0).
TD 26/92/48
s
h
0
ST
-
Ensure clean plug connections
NOTE
Property damage through heated oil
•
Adapt the hydraulics to the tractor using
screw 7 on the hydraulic block.
•
Make
sure
that
a
depressurized
return
ow
is fitted to the tractor.
Tractor with constant current pump
=
Open hydraulic system (standard system)
-
Loosen the lock nuts
-
Unscrew screw (7) about 5 turns
-
Retighten the lock nuts
Tractor with constant pressure pump
=
closed hydraulic system (e.g.:
J
OHN
-D
EERE
, CASE
- MAXXUM, CASE - MAGNUM, FORD SERIES 40
SLE
)
-
Screw in screw (7) completely
Tractor with load sensing (LS)
-
Screw in screw (7) completely
Single-acting servo
If the tractor only has single-acting control valves, it is ab
-
solutely necessary to have an oil return line (T) installed by
your specialist service centre, if one is not already available.
-
Connect pressure line (1) to the single-acting servo.
Connect the oil return hose (2) to the tractor's oil return
pipe (T).
Dual-acting servo
-
Connect pressure pipe (1). (The pressure line is the
one going to the pressure filter on the machine)
As with the single-acting control device, connect the
oil return pipe (2) to the tractor's oil return pipe (T).
Connect to Load Sensing (LS)
When connecting the hydraulic pipes, the tractor must
be turned off.
-
Couple the Load Sensing (LS) pipe to the LS-connector
on the tractor (smallest coupling diameter).
-
Connect the pressure pipe (P) (medium coupling
diameter)
-
Connect the oil return pipe (T) (largest coupling diameter)
7
- 17 -
1800-EN_Abbau_2441
EN
u
ncou
uncouu
P
le the machine
Safety advice
DANGER
DANGER
Risk of death - in the event of unpredictable
movements of tractor or machine
•
Park the machine only on firm, level ground.
•
Secure the tractor against unintentional
rolling.
•
Turn the engine off.
•
Remove the key.
•
Secure the machine against tipping with
supports (1).
Remove / shut down machine
TIP
The machine can be parked in either the working position
or transport position.
• Turn
off
the
engine
and
remove
the
ignition
key.
• Bring
lever
(CT)
on
the
control
device
to
the float position (0)
TIP
Variant: Power Control / Isobus
Make the hydraulic line connection easier when hitching
up next time.
Requirements:
Tractor parked
Control panel on
1.
Move once to transport position and back again (
/
Move once to transport position and back again (
).
2.
M o v e t h e r o t o r s o n c e t o a n a r
-
row position and back to a wide position
(
/
)
This reduces the existing line pressure in the machine
hydraulics.
• Close
all
stop
cocks
(Pos
A)
(Only on machines without a control panel)
• Disconnect
hydraulic
lines
from
the
tractor
• Disconnect
electric
cable
from
the
tractor
-
Hook the electric cables and hydraulic lines into the
hose holder fittings.
• Fold
in
the
support
stand
1
-
Loosen the locking pins (1)
-
Fold in the support stand
-
Allow locking pin (1) to click into place
-
Check locking: Check on the opposite side whether
the locking pin protrudes through the opening.
• Pull
the
cardan
shaft
off
• Tighten
the
parking
brake
(2)
2
• Uncouple
brake
lines
Machine with pneumatic brake:
• Remove
the
compressed
air
hoses
from
the
tractor.
Uncouple the red coupling head first then the yellow
coupling head.
Machine with hydraulically controlled brake:
• Remove
hydraulic
hose
(blue)
for
the
hydraulically
controlled brake from the fast coupling on the tractor.
• Secure
the
machine
with
wheel
chocks
against
rolling.
- 18 -
1800-EN_Abbau_2441
EN
Unco
U
ple the implement
• Unhook
lower
link
• Drive
the
tractor
carefully
forward
• Secure
machine
with
the
anti-theft
device
063-17-08
1
1.
Attach anti-theft device (1) to lower linkage
2.
Secure anti-theft device with a padlock.
Transpor
T
1801_GB-TRANSPORT_2441
- 19 -
EN
Safety advice
DANGER
DANGER
Life-threatening danger through machine tipping over.
•
Carry out the change from working position
to transport position, and vice versa, only on
level, firm ground!
DANGER
DANGER
Life-threatening danger exists through moving parts
when changing from transport to working position.
•
Make sure that the swivel range is clear and
that no-one is standing in the danger area.
•
Do
not
enter
the
danger
zone
yourself.
Changing from transport to working
position
075-09-05
Variant: Standard
• Open
all
stopcocks
(E)
• Retract
transport
safeguard
(T)
by
briefly
setting
the
control unit (CT) to "Lift".
• Release
the
transport
lock
by
pulling
the
right-hand
safety line (1) (when looking back from the tractor cab)
and holding it until the safety hooks can no longer reach
the rotor arms.
1
• Lower
all
rotor
arms
with
the
control
unit
(CT).
TIP
Optimal ground adaptation of the rotors is only guaranteed
when the rotors have reached their working position, i. e.
the hydraulic cylinders are fully extended.
• Set
working
width.
-
Set working width, see Chapter "Operation"
• If
they
are
lowered
from
a
reduced
transport
height:
-
Fit tine arms and secure with linchpin
-
Bring guard hoop into position and secure with
linchpin
CAUTION
CAUTION
Risk of injury through ejected tine rotor
•
Check the spring cotter pins for damage,
deformation, and that spring clamps are
functioning.
Variant: Power control / ISOBUS
• Switch
on
control
unit.
• Set
the
control
unit
on
(h)
-
activate
oil
flow
• Lower
the
rotor
units
to
field
transport
position by means of the key.
• Swivel
the
rotor
units
to
working
position
by means of the key.
• Set
working
width
-
Set working width
see Chapter "Operation"
1801_GB-TRANSPORT_2441
- 20 -
EN
t
ran
trant
SP
ranSPran
ort
• If
they
are
lowered
from
a
reduced
transport
height:
-
Fit tine arms and secure with spring pin
-
Bring guard hoop into position and secure with spring
pin
CAUTION
CAUTION
Risk of injury through ejected tine rotor
•
Check the spring cotter pins for damage,
deformation, and that spring clamps are
functioning.
Conversion from working to transport
position
075-09-07
Safety hints:
DANGER
DANGER
Life-threatening danger exists through unsecured
rotor arms.
•
Check the transport safeguard! Each rotor
arm is to be secured with the hook!
•
Close the stopcocks.(Standard variant only)
Variant: Standard
• Retract
the
rear
rotor
arms
completely.
(transport
height!)
• Retract
the
front
rotor
arms
completely.
(transport
height!)
• Lift
all
rotor
arms
with
the
control
unit
(CT).
• Close
all
stopcocks
(A).
Variant: Power control / ISOBUS
• Set
all
rotor
arms
to
minimum
working
width.
• Lift
rotor
arms
to
field
transport
position
with the key.
• Lift
rotor
arms
to
transport
position
with
the key.
• Switch
off
the
control
unit.
TAKE NOTE
Risk of property damage exists through heated oil
when the machine is turned off.
•
Move the hydraulic control valve to the 0
position after the operating unit has been
switched off.
Reducing the transport height
DANGER
DANGER
Life-threatening danger exists through rotating rotors
when reducing the transport height.
•
Switch off the pto shaft.
•
Remove the tractor key!
•
Wait until rotors comes to a complete stand
-
still.
1.
Fold the safety hooks
Folding down the guard rail (6) should only be carried
out if necessary, e. g. to reduce the total height of the
unit.
 Swivel
in
the
guard
rail
(6)
for
each
rotor
and
secure
with the spring pin (6a).
6
6a
2.
remove tine carriers
CAUTION
CAUTION
Risk of injury exists through the sharp edges on the
spring tines.
•
Handle spring tines with care.
Remove the tine carriers (1) only when necessary, e.g.
to reduce the unit's total height.
 Place
the
4
tine
carriers
for
each
rotor
on
the
mounting
bolts on the chassis and secure with linchpins.
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Pottinger TOP 1252 C Operating instructions

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Operating instructions
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