AGI Hydraulic Drive Kit Assembly Manual

AGI
Brand
AGI
Model
Hydraulic Drive Kit
Type
Assembly Manual
1. Slide the flight assembly into the auger housing.
2. On 6” Models, fasten the head bearing and flangettes to the outside of the head plate and secure using three
5/16” x 3/4” carriage bolts and nylon locknuts (bolt heads will be to the inside of the head plate, do not tighten
the bolts completely at this time. The angles on the head plate will face towards the discharge end as shown
in Fig. 1 below).
3. Insert the narrow end of the head stub through the bearing (insert from the outside of the bearing) and attach
stub to the end of the flight using two 7/16” x 2 1/2” bolts and nylon locknuts.
4. Attach head plate to the housing flange using six 5/16” x 3/4” bolts and nylon locknuts. Once head plate has
been secured, tighten the three head bearing bolts and secure lock collar into place.
ASSEMBLY INSTRUCTIONS
This safety symbol is used throughout these instructions to alert you to information about unsafe
actions or situations, and will be followed by the word DANGER, WARNING, or CAUTION. Be Alert!
Your safety and the safety of others is involved.
DANGER – indicates immediate hazards that may result in severe injury or death. WARNING – indicates unsafe actions
or situations that may cause severe injury, death and/or major equipment or property damage. CAUTION – indicates unsafe
actions or situations that may cause injury, and/or minor equipment or property damage.
The following instructions are to be used for assistance with the set-up and installation of equipment, accessories,
and serviceable parts used on this machinery and are not meant to replace any operating or safety procedures as
outlined in the Operators Manual included with the auger.
Hutchinson/Mayrath
Publication No. 1035037
HYDRAULIC DRIVE KIT
Part No’s.
6”-1008489, 8”-1010862 & 10”-1009874
6” HYDRAULIC DRIVE ASSEMBLY, Kit Part No. 1008489
Note: The kit for the 6” units includes a weld-on flanged ring. This ring can be welded to existing housings
that do not currently have the flanged ring. Make sure the head plate is oriented correctly before welding
the flange to the housing.
7/16” X 2 1/2” Bolt
& Nylon Locknut
5/16” X 3/4”
Carriage Bolt
5/16” X 3/4” Bolt
5/16” Nylon
Locknut
5/16” Nylon
Locknut
Head Stub
Head Bearing & Flangettes
Head Plate
Fig. 1
4/09 0401373
ã2009 Hutchinson/Mayrath All Rights Reserved
Clay Center, KS. Printed in the USA 1035037-1
6” Hydraulic Drive
5. Insert the 1/4” x 1 1/4” square key into the keyway on the end of the head stub. Slide the flex coupler half
with the pinhole, onto the end of the head stub and key, and secure with the 3/8” x 2” roll pin. Tighten the
setscrew on the coupler half to secure square key into place (the flex coupler should set against the head
bearing lock collar).
6. Attach the hydraulic motor to the outside of the motor mount and secure using four 3/8” x 3/4” bolts and lock
washers (See Fig. 2).
7. Slide the other flex coupler half onto the hydraulic motor shaft and secure with the key supplied with the motor
and the setscrew in the coupler.
8. Bolt the hydraulic motor mount to the head plate using four 1/2” x 1” bolts and nylon locknuts.
9. Loosen the setscrew in the coupler half that is on the hydraulic motor shaft. Connect the two coupler halves
together using the chain and connecting links provided. Note: Leave a 1/8” gap between the two coupler
halves, then retighten the setscrew to secure the coupler half to the motor shaft.
10. Bolt the hinged covers (located on the side of the motor mount) to the head plate using two 1/4” x 3/4” bolts,
flat washers, lock washers and non-lock nuts.
WARNING
Do Not connect or disconnect hydraulic components when there is pressure within the system.
Hydraulic systems are highly pressurized. Escaping hydraulic oil, even an invisible pinhole leak,
can penetrate body tissues and cause serious injury.
Use a piece of wood or cardboard when looking for leaks, Never use the hands or other parts of
the body.
When reassembling, make absolutely certain that all connections are tight. If injured by hydraulic
oil escaping under pressure, see a doctor immediately. Serious infection or reaction can occur
if medical attention is not received at once.
Keep all safety shields and devices in place.
6” Hydraulic Drive Assembly (con’t.)
11. Apply a thin coat of clean hydraulic oil to the o-rings on the hose ends. Connect the hydraulic hoses to the
ports in the motor (o-ring fittings do not require pipe sealant). Note: Hoses are not furnished but can be
ordered from the factory or obtained locally (See Parts Page for Part No. identification). The hose
end required for motor connection is 7/8-14 w/O-ring Ports).
12. Check all fittings, hose connections and fastening hardware to ensure everything is tight.
1/2” X 1”
Bolt 1/4” Flat Washer,
Lock Washer and
Non-Lock Nut
Mount Hydraulic Motor using Four
3/8” X 3/4” Bolts & Lock Washers
1/4” X 1 1/4” Sq. Key
3/8” X 2”
Roll Pin
Attach Coupler Half
to Head Stub
Hydraulic Hoses
(Not Furnished)
Attach Coupler Half
to Motor Shaft Flex Coupler
Chain
1/4” Bolt
1/2” Nylon
Locknut
Motor
Mount
Fig. 2
1035037-24/09 0401374 2
6” Hydraulic Drive
8” HYDRAULIC DRIVE ASSEMBLY, Kit Part No. 1010862
Fig. 3
4/09 0401375 1035037-33
1. Slide the flight assembly into the auger housing.
2. Bolt the head stub into the end of the flight using two 7/16 x 2 1/2” bolts and nylon locknuts.
3. Fasten the head bearing and flangettes to the outside of the head plate and secure using three 5/16” x 3/4”
carriage bolts and nylon locknuts (bolt heads will be to the inside of the head plate, do not tighten the bolts
completely at this time. The angles on the head plate will face towards the discharge end as shown below).
4. Slide the head bearing and plate over the head stub and attach the plate to the flange on the housing using
four 3/8” x 1” bolts and nylon locknuts. Note: only use the two upper and two lower slotted holes in the head
plate for now, the two holes on the sides will be used to fasten the motor mounts hinged doors when it
is installed. The top and bottom hole in the flanged ring will not be used.
Once the head plate has been attached, tighten the three bolts securing the head bearing and tighten the
lock collar into place.
7/16” X 2 1/2” Bolt
& Nylon Locknut
5/16” X 3/4”
Carriage Bolt
3/8” X 1” Bolt
3/8” Nylon
Locknut
5/16” Nylon
Locknut Head Stub
Head Bearing & Flangettes
Head Plate
Install the bolts on each
side of the plate when the
motor mount is installed
8” Hydraulic Drive
5. Insert the 1/4” x 1 1/4” square key into the keyway on the end of the head stub. Slide the flex coupler half
with the pinhole, onto the end of the head stub and key, and secure with the 3/8” x 2” roll pin. Tighten the
setscrew on the coupler half to secure square key into place (the flex coupler should set against the head
bearing lock collar).
6. Attach the hydraulic motor to the outside of the motor mount and secure using four 3/8” x 3/4” bolts and lock
washers (See Fig. 4).
7. Slide the other flex coupler half onto the hydraulic motor shaft and secure with the key supplied with the motor
and the setscrew in the coupler.
8. Bolt the hydraulic motor mount to the head plate using four 1/2” x 1” bolts and nylon locknuts.
9. Loosen the setscrew in the coupler half that is on the hydraulic motor shaft. Connect the two coupler halves
together using the chain and connecting links provided. Note: Leave a 1/8” gap between the two coupler
halves, then retighten the setscrew to secure the coupler half to the motor shaft.
10. Bolt the hinged covers (located on the side of the motor mount) to the head plate and to the flange on the
housing. Use two 3/8” x 1” bolts and nylon locknuts.
WARNING
Do Not connect or disconnect hydraulic components when there is pressure within the system.
Hydraulic systems are highly pressurized. Escaping hydraulic oil, even an invisible pinhole leak,
can penetrate body tissues and cause serious injury.
Use a piece of wood or cardboard when looking for leaks, Never use the hands or other parts of
the body.
When reassembling, make absolutely certain that all connections are tight. If injured by hydraulic
oil escaping under pressure, see a doctor immediately. Serious infection or reaction can occur
if medical attention is not received at once.
Keep all safety shields and devices in place.
8” Hydraulic Drive Assembly (con’t.)
11. Apply a thin coat of clean hydraulic oil to the o-rings on the hose ends. Connect the hydraulic hoses to the
ports in the motor (o-ring fittings do not require pipe sealant).
Note: Hoses are not furnished but can be ordered from the factory or obtained locally. The hose
end required for motor connection is 7/8-14 w/O-ring Ports). See the parts list on the last page of
these instructions for hydraulic hose identification.
12. Check all fittings, hose connections and fastening hardware to ensure everything is tight.
1035037-44/09 0401376 4
1/2” X 1”
Bolt
3/8” Nylon
Locknut
Mount Hydraulic Motor using Four
3/8” X 3/4” Bolts & Lock Washers
1/4” X 1 1/4” Sq. Key
3/8” X 2”
Roll Pin
Attach Coupler Half
to Head Stub
Hydraulic Hoses
(Not Furnished)
Attach Coupler Half
to Motor Shaft Flex Coupler
Chain
1/2” Nylon
Locknut
Motor
Mount
3/8” x 1” bolt
installed when motor
mount is attached
8” Hydraulic Drive
3/8” x 1” bolt
installed when motor
mount is attached
Fig. 4
10” HYDRAULIC DRIVE ASSEMBLY, Kit Part No. 1009874
Fig. 5
4/09 0401377 1035037-55
1. Slide the flight assembly into the auger housing.
2. Bolt the head stub into the end of the flight using two 7/16 x 3” bolts and nylon locknuts.
3. Fasten the head bearing and flangettes to the outside of the head plate and secure using three 5/16” x 3/4”
carriage bolts and nylon locknuts (bolt heads will be to the inside of the head plate, do not tighten the bolts
completely at this time. The angles on the head plate will face towards the discharge end as shown below).
4. Slide the head bearing and plate over the head stub and attach the plate to the flange on the housing using
six 3/8” x 1” bolts and nylon locknuts. Note: do not install the bolts in the holes on each side of the flange,
these holes will be used to fasten the motor mounts’ hinged doors when it is installed.
Once the head plate has been attached, tighten the three bolts securing the head bearing and tighten the
lock collar into place.
10” Hydraulic Drive
5. Insert the 1/4” x 1 1/4” square key into the keyway on the end of the head stub. Slide the flex coupler half
with the pinhole, onto the end of the head stub and key, and secure with the 3/8” x 2” roll pin. Tighten the
setscrew on the coupler half to secure square key into place (the flex coupler should set against the head
bearing lock collar).
6. Attach the hydraulic motor to the outside of the motor mount and secure using two 1/2” x 1 3/4” bolts and
nylon locknuts (See Fig. 6).
7. Slide the other flex coupler half onto the hydraulic motor shaft and secure with the square key supplied with
the motor and the setscrew in the coupler.
8. Bolt the hydraulic motor mount to the head plate using four 1/2” x 1” bolts and nylon locknuts.
9. Loosen the setscrew in the coupler half that is on the hydraulic motor shaft. Connect the two coupler halves
together using the chain and connecting links provided. Note: Leave a 1/8” gap between the two coupler
halves, then retighten the setscrew to secure the coupler half to the motor shaft.
10. Bolt the hinged covers (located on the side of the motor mount) to the head plate and to the flange on the
housing. Use two 3/8” x 1” bolts and nylon locknuts.
7/16” X 3” Bolt &
Nylon Locknut
5/16” X 3/4”
Carriage Bolt
3/8” X 1” Bolt
3/8” Nylon
Locknut
5/16” Nylon
Locknut Head Stub
Head Bearing & Flangettes
Head Plate
Install the bolts on each
side of the plate when the
motor mount is installed
The bolts on each side of the
flange will be installed when
the motor mount is attached
WARNING
Do Not connect or disconnect hydraulic components when there is pressure within the system.
Hydraulic systems are highly pressurized. Escaping hydraulic oil, even an invisible pinhole leak,
can penetrate body tissues and cause serious injury.
Use a piece of wood or cardboard when looking for leaks, Never use the hands or other parts of
the body.
When reassembling, make absolutely certain that all connections are tight. If injured by hydraulic
oil escaping under pressure, see a doctor immediately. Serious infection or reaction can occur
if medical attention is not received at once.
Keep all safety shields and devices in place.
10” Hydraulic Drive Assembly (con’t.)
11. Apply a thin coat of clean hydraulic oil to the o-rings on the hose ends. Connect the hydraulic hoses to the
ports in the motor (o-ring fittings do not require pipe sealant).
Note: Hoses are not furnished but can be ordered from the factory or obtained locally. The hose
end required for motor connection is 7/8-14 w/O-ring Ports). See the parts list on the last page of
these instructions for hydraulic hose identification.
12. Check all fittings, hose connections and fastening hardware to ensure everything is tight.
1035037-64/09 0401378 6
10” Hydraulic Drive
1/2” X 1”
Bolt
3/8” Nylon
Locknut
Mount Hydraulic Motor using Two
1/2” X 1 3/4” Bolts & Nylon Locknuts
1/4” X 1 1/4” Sq. Key
3/8” X 2”
Roll Pin
Attach Coupler Half
to Head Stub
Hydraulic Hoses
(Not Furnished)
Attach Coupler Half
to Motor Shaft Flex Coupler
Chain
1/2” Nylon
Locknut
Motor
Mount
3/8” x 1” bolt
installed when motor
mount is attached
3/8” x 1” bolt
installed when motor
mount is attached
Fig. 6
PARTS LIST
6”, 8” & 10” Hydraulic Drive Kit
1035037-74/09 0401379 7
PART
NO.
REF.
NO. DESCRIPTION
1035010 Head Plate f/6”
1032474 Head Plate f/8”
1035011 Head Plate f/10”
1008495 Head Stub f/6”
1004173 Head Stub f/8”
1009873 Head Stub f/10”
54008 Head Bearing Flangette f/6”
3029A2 Head Bearing Flangette f/8”
3029A2 Head Bearing Flangette f/10”
6382C Head Bearing f/6”
3027A1 Head Bearing f/8”
3027A1 Head Bearing f/10”
3198A1 Flex Coupler Half f/6” (f/motor shaft)
3198A1 Flex Coupler Half f/8” (f/motor shaft)
41478 Flex Coupler Half f/10” (f/motor shaft)
DESCRIPTION
3146A91 Chain, Flex Coupler f/6”
3146A91 Chain, Flex Coupler f/8”
3146A91 Chain, Flex Coupler f/10”
41478 Flex Coupler Half f/6” (f/head stub)
41478 Flex Coupler Half f/8” (f/head stub)
3200A1 Flex Coupler Half f/10” (f/head stub)
6318C Roll Pin, 3/8” x 2” (used with all kits)
1004175 Motor Mount f/6”
1032476 Motor Mount f/8”
1035014 Motor Mount f/10”
1004714 Hydraulic Motor f/6”
1004714 Hydraulic Motor f/8”
41464 Hydraulic Motor f/10”
PART
NO.
REF.
NO.
The hydraulic hoses are not furnished. These can be obtained locally or ordered from the factory or through your
dealer. The factory Part No. is 420030, these hoses are 1/2” x 72” with 7/8-14 O-Ring fitting on motor connection
end and 1/2” male pipe fitting for tractor connection. The tractor connection fitting is not furnished.
6” Hydraulic Drive Shown
as Reference Only
3
10 9
5
6
8
7
2
4
1
Hydraulic Hoses
See Note Below
1
(1)
(1)
2
(2)
(2)
3
(3)
(3)
4
(4)
(4)
5
(5)
(5)
6
(6)
(6)
7
(7)
(7)
8
9
(9)
(9)
10
(10)
(10)
6” Kit Complete – 1008489
8” Kit Complete – 1010862
10” Kit complete – 1009874
  • Page 1 1
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  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8

AGI Hydraulic Drive Kit Assembly Manual

AGI
Brand
AGI
Model
Hydraulic Drive Kit
Type
Assembly Manual
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