AGI Grain Pump Loop Chain Inspection Kit Installation guide

Brand: AGI

Model: Grain Pump Loop Chain Inspection Kit

Type: Installation guide

AGI Grain Pump Loop Chain Inspection Kit

The AGI Grain Pump Loop Chain Inspection Kit is a specialized tool designed to assist in the inspection and maintenance of grain pump loop chains. This kit provides a convenient and efficient method for observing the movement and condition of the chain, allowing for timely detection of any issues or potential failures.

With the help of this kit, you can:

Easily connect the hydraulic hoses to a power source, such as a tractor, and engage the hydraulics to observe the chain's travel.
Adjust the direction of the chain's movement by reversing the fluid flow if necessary.

AGI Grain Pump Loop Chain Inspection Kit

With the help of this kit, you can:

Easily connect the hydraulic hoses to a power source, such as a tractor, and engage the hydraulics to observe the chain's travel.
Adjust the direction of the chain's movement by reversing the fluid flow if necessary.

Publication No. 1038207

INSTALLATION INSTRUCTIONS

GRAIN PUMP LOOP CHAIN INSPECTION KIT

Safety: Electric motor(s) must be locked out/tagged out before work begins!

Directions:

1. Remove the driven pulley from the reducer input shaft. This may require adjusting the motor

mount plate to remove tension from the drive belts.

2. Bolt the torque arm to the hydraulic motor, with the ports on the motor facing away from the

torque arm. Use four ¾” lock washers & four 3/8” x ¾” long bolts to accomplish this. (see Fig. 1)

Figure 1

3. Attach the 1” chain coupler to the shaft on the hydraulic motor. Tighten set screws.

4. Attach the appropriate sized chain coupler sprocket onto the reducer input shaft. Position the

chain coupler flush with the end of the reducer input shaft. Use either the key that was used to

Hydraulic Motor

Torque Arm

5/16” Lock Washer

5/16” x ¾” lg. HHCS

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Publication No. 1038207

locate the reducer bushing, or the new key supplied with the kit to locate the chain coupler half

on the reducer input shaft.

5. Use the chain to join the chain coupler halves. (see Fig. 2)

Figure 2

6. Install either the 90° 7/8” male o-ring to ½” female pipe fitting, or the straight 7/8” male o-ring

to ½” female pipe adapters into the ports on the hydraulic motor. Use the fittings that will put

the least amount of stress on the hoses when they are installed.

7. Apply a thread sealant (Teflon tape or pipe joint compound) to the threads on the ends of the

hose. Connect the hoses to the previously installed fittings. The hose must be purchased

separately or supplied by the customer. A 3/8” hose with ½” pipe threads is recommended.

The hose should be long enough to comfortably reach a hydraulic power source on the ground,

positioned where it won’t interfere with chain inspection. (see Fig. 3)

Hydraulic Motor

with Torque Arm

Chain Coupler Half – 1”Bore

Chain Coupler Half for Reducer

Chain Coupling

Key

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Publication No. 1038207

Figure 3

8. Route the hoses to the ground, making sure they are not in contact with sharp edges where they

may be cut.

9. Attach one end of the supplied chain to the torque arm. Attach the other end securely to a solid

point on the supporting structure. (see Fig. 4)

Adapter -- 7/8” o-ring to ½” female pipe

Adapter -- 90° 7/8” o-ring to ½” female pipe

Hydraulic Hose (not included)

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Publication No. 1038207

Figure 4

10. Connect the other ends of the hydraulic hoses to a power source, such as a tractor. While

observing the travel of the chain, slowly engage the hydraulics & make sure the chain is

traveling the proper direction. If it is not, reverse the fluid flow. Clearly mark the correct

direction on the controls. MAKE SURE ALL PERSONEL ARE CLEAR BEFORE ENGAGING UNIT!!!

Chain

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Publication No. 1038207

PARTS LIST

Ref. No. Part No. Description

1 420146 HYDRAULIC ADAPTER -- 7/8" MALE O-RING TO 1/2" FEMALE NPT

2 1003838 HYDRAULIC ADAPTER -- 90° 7/8" MALE O-RING TO 1/2" FEMALE NPT

3 1004714 HYDRAULIC MOTOR, H-SERIES 5.9 CUBIC INCHES/REV.

4 1038199 TORQUE ARM FOR GRAIN PUMP LOOP INSPECTION KIT

5 1035659 CHAIN WITH HOOKS

6 1038200 CHAIN COUPLER HALF -- 1" BORE, DOUBLE #60 CHAIN

7 1038229 CHAIN -- # 60 COUPLER CHAIN W/ CONNECTING LINK -- 18 TOOTH

8 1038201 CHAIN COUPLER HALF -- 1-1/8" BORE, DOUBLE #60 CHAIN, 1/4" KEYWAY

1038202 CHAIN COUPLER HALF -- 1-1/4" BORE, DOUBLE #60 CHAIN, 1/4" KEYWAY

1038203 CHAIN COUPLER HALF -- 1-7/16" BORE, DOUBLE #60 CHAIN, 3/8" KEYWAY

1038204 CHAIN COUPLER HALF -- 1-5/8" BORE, DOUBLE #60 CHAIN, 3/8" KEYWAY

1038205 CHAIN COUPLER HALF -- 1-15/16" BORE, DOUBLE #60 CHAIN, 1/2" KEYWAY

1038206 CHAIN COUPLER HALF -- 2-3/16" BORE, DOUBLE #60 CHAIN, 1/2" KEYWAY

9 1006204 KEY -- 1/4" SQ. X 1-3/4" LG.

1038D KEY -- 3/8" SQ. X 2" LG.

4050A1 KEY -- 1/2" SQ. X 2" LG.

0401894 0401895

AGI Grain Pump Loop Chain Inspection Kit Installation guide

Brand: AGI

Model: Grain Pump Loop Chain Inspection Kit

Type: Installation guide

AGI Grain Pump Loop Chain Inspection Kit

With the help of this kit, you can:

Easily connect the hydraulic hoses to a power source, such as a tractor, and engage the hydraulics to observe the chain's travel.
Adjust the direction of the chain's movement by reversing the fluid flow if necessary.

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AGI Grain Pump Loop Chain Inspection Kit Installation guide

AGI Grain Pump Loop Chain Inspection Kit Installation guide

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