Lexmark 4029 User manual

Brand: Lexmark

Model: 4029

Type: User manual

OSR IBM 4029

Technology Laser

Speed 10 (Model 4029-03X): 10 ppm

6 (Model 4029-02X): 6 ppm

Processor 10: Motorolas 68020

Memory 10. 6: 1MB standard, expandable to 9MB

Compatibility IBM Personal Printer Data Stream (PPDS)

Hewlett-Packard LaserJetY Series II (PCL4) emulation

IBM 7372 and HPs 7375A plotter emulation

Optional Postscript and PCL5 emulations, see page 12

Connectivity High-speed IBM PC parallel interface with Fastbytes

support;

High-speed RS232C serial interface; raster port

Direct attachment to networks with IBM 4033 LAN Con-

nection print servers

Upgradability 10, 6: 600 x 600 dpi with Postscript and 4MB memory

option;

600 x 600 dpi with OS/2 or Windows and 2MB memory

option

Postscript and PCL5 options

Font, memory, and paper-handling options

Print quality 300 x 300 dpi

10, 6: Print Quality Enhancement Technology (PQET)

Font selection 10, 6: 17 Type 1 scalable fonts; 10 bitmapped fonts

Maximum print line 13.6" (345.4mm) landscape; 8" (203.2mm) portrait

Paper handling 10, 6: 200-sheet input; 100-sheet output

10: Wrinkle-free envelope printing

10, 6: Automatic paper-size.sensing

For additional paper-handling options, see page 12

Usability features 10, 6: User-friendly 16-character LCD control panel

Top/front exit tray

Push-button font selection

Paper source and size selection

Manual and automatic feeders

Size/weight 10, 6: 11.8" H x 14.2" W x 20.9" D (300mm x 360mm x

530mm);

33.6 lbs. (15.1 kg)

Acoustics 50 decibels running; 38 decibels idle

Supplies IBM High Yield Print Cartridge: 10,000-page avg. yield

(2.8% coverage) IBM High Yield+ Print Cartridge:

15,000-page avg. yield (2.8% coverage)

Warranty One-year limited warranty

Control Panel

Buttons

Main Menu: Selects number of copies, lines per page, and emulation/mode.

Paper menu: Selects paper source, orientation, and paper type.

Font menu: Selects font source, font name, and code page or symbol set.

Print Buffer: Causes the printer to print any unprinted pages or resets the

printer.

Indicators

Ready: Indicates printer can receive, process, and print data.

Buffer: Indicates printer is processing data or printing a page.

Check: Indicates that operator intervention is needed.

Tray 1: Indicates 200-sheet paper tray is selected

Manual: Indicates paper feeding is selected.

Envelope: Indicates optional envelope feeder is selected.

4029 LaserPrinter Models

The IBM* LaserPrinter 4029 Series are letter-quality page printers designed to

attach to IBM or IBM-compatible personal computers using a standard parallel or

serial interface. These printers are capable of various pitches and fonts, as well as

bit image graphics that allow the user to print advanced graphics.

There are eight models of the IBM 4029 LaserPrinter:

Notes:

1. The 4029 printers listed as "preconfigured" contain a built-in AppleTalk

network option or Postscript option, as well as additional memory.

2. Certain features and functions are not available for the 4029-010 These

include the optional 500-sheet paper tray, the front exit sensor (the 4029-010

has no front exit), and the paper tray auto-size function. These differences

are noted throughout this manual.

3. The 4029-010 has its Own user's guide and other customer documentation,

but all 4029 models have a common

Hardware Maintenance and Service

manual.

4. The maximum duty cycle for 4019 and 4029 printers is 20K pages per month.

The average usage is 1K pages per month for printers rated at up to 6 pages

per minute, and 2K pages per month for printers rated at 10 pages per

minute.

5. Some models of the IBM 4019 and 4029 LaserPrinter are manufactured by

Lexmark** International, Inc. rather than IBM. These models, which may be

built for specific customer operations, are identified by a unique machine type

or model number in the lower right corner of the front cover. Most models use

existing parts. All system boards have the FRU number on them.

Self-test

When you turn on the LaserPrinter a power-on self-test (POST) is performed.

Check for successful completion of the POST by observing the following:

1. All lights come On for approximately 1 second, then:

The panel briefly displays 5 Self test.

2. The fuser lamp comes on, then:

The panel displays Ready and the selected emulation mode, and the

Ready and Paper Source lights come On.

3. The printer briefly remains idle while the fuser warms up to operating temper-

ature.

4. The drive motor, fan motor, and print head motor run for a brief period. The

drive motor runs for 10 seconds; the fan motor runs for 3 seconds at high

speed then switches to low speed; the print head motor runs for about 30

seconds.

4029 Models Distinctives

IBM LaserPrinter 10

(4029-030)

10 pages per minute

IBM LaserPrinter 10L

(4029-040)

10 pages per minute, larger paper

input/output

IBM LaserPrinter 10A

(4029-041)

10 pages per minute, preconfigured

AppleTalk

IBM LaserPrinter 10P

(4029-042)

10 pages per minute, preconfigured

Postscript

4029 Models Distinctives

IBM LaserPrinter 5E

(4029-010)

5 pages per minute

IBM LaserPrinter 6

(4029-020)

6 pages per minute

IBM LaserPrinter 6A

(4029-021)

6 pages per minute, preconfigured

AppleTalk**

IBM LaserPrinter 6P

(4029-022)

6 pages per minute, preconfigured

Postscript**

95-05-26

IBM 4029 OSR

If the printer completes all these steps and no error messages are displayed, the

POST has successfully completed and the printer is ready to receive data.

Configuration

The operator has some of the following options for working with printer configuration

settings:

View or change the data stream (PPDS, HP**, Postscript, plotter)

View or change the paper/envelope size

Change the font source

Change the print orientation

Change the print mode

Print a test page

Change the number of text lines per page

Select the power saver option

Print a list of available fonts

Restore the printer to its factory default settings.

Although these functions can be set from the operator panel, the host computer or

software may override both user and factory default settings. Make sure the printer

is set up correctly and have the customer make sure the software is set up correctly

before servicing the printer.

Entering and Storing 4029 User Default Settings

1. Press Main Menu, Paper Menu, or Font Menu as required to cycle through

the menu to the desired option.

2. Press List+ to cycle through available settings for the desired option.

3. When the desired setting is displayed, press Alt + Save to store the new

setting.

Changing the 4029 Print Mode

There is no print mode setting as such for the 4029. Instead, the 4029 includes a

Print Quality Enhancement Technology (PQET) option in the menu system. PQET,

which enhances the print definition by producing smoother, sharper lines, is not

available in Postscript mode. You may enhance-print definition in Postscript mode

by setting the printer for greater print resolution.

1. Press Main Menu until the following is displayed:

Print Resolution, if in Postscript mode

PQET, if in any other mode.

2. Press List+ until the desired setting is displayed:

3 DPI or 6 DPI, if in Postscript mode

On or Off, if in any other mode.

3. When the desired setting is displayed, press Select.

Changing 4029 Paper or Envelope Size

1. Press Paper Menu until the desired paper size is displayed.

2. Press List+ until the desired envelope size is displayed.

3. Press Select to select the displayed size.

4. Press Start/Stop to return the printer to service.

4029 Print Tests

The Normal mode print test is a standard test for print quality. In Diagnostics mode,

Print Test 1 checks printer registration. Print Test 2 checks printer registration and

print quality.

Normal Mode Print Test

1. Press Main Menu until Print Test Page is displayed.

2. Press List+ to select either a single page or continuous pages.

3. Press Select to run the print test.

Diagnostics Mode Print Test 1 or Print Test 2

1. With the printer off, press and hold Main Menu, Paper Menu, and Font

Menu, then turn the printer on. The printer powers on in Diagnostics mode.

2. Press Main Menu until Print Test 1 or Print Test 2 (as desired) is dis-

played.

3. Press Select to run the print test.

Status Messages

Error Codes

When Check comes on and Ready goes off, a message is displayed. See the fol-

lowing pages to determine what the corresponding attendance or error message is

and what you should do.

Message

[22 Paper Jam]

[23 Short Paper]

[24 Feed Failure]

[30 Cover Error (Cover Open/No Print Cartridge)]

[31 Change Envlp (

envelope size

)]

[31 Change Paper (

paper size

) ]

[35 Paper Error (Wrong Size Paper)]

[36 Load Envlp (

envelope size

)]

[36 Load Paper (

paper size

)]

[37 Stop Received]

[38 Memory Full]

[39 Complex Page]

[40 Storage Error]

[41 Insert Card 1]

[42 Font Error (Requested Font Missing)]

[43 Font Error (Font Card 1 Removed)]

[44 Font Error (Defective Font Card 1)]

[45 Font Error (Invalid DFID/Font Header)]

[46 Font Error (Invalid Character Header)]

[47 Font Error (Card 1 Not Available in Active Mode)]

[54 Serial Error]

[55 Font Error (Invalid Scalable Font)]

[900 Service Error] through [990 Service Error]

The information shown in parentheses is the detailed message. The detailed

message gives you more information about the condition of the printer. A blinking

arrow (→ ) is displayed to the right of the message when a detailed message is

available. Press and hold Display More to view the detailed message.

The information shown in

bold italics

is variable information. For example, in the

[36 Load Paper → ] message, the paper size requested by the printer is displayed,

not

paper size

Common Problems and Fixes

900 Service If this error appeared during POST, or while the printer was idle (not

printing or receiving data from the host), or while trying to print one of the internal

test pages, replace the system board. If this error appeared while sending a job

from the host to the printer, turn the printer off, then turn it on and try again. If the

error appears again, call the next level service support for assistance.

910 Service Font card error. Font card removed while printing. Make sure the font

card is installed properly. Turn the printer off, then turn it back on. If the problem

still exists, replace the system board.

920 Service Fuser error. Temperature below the stand-by temperature when the

printer mechanically picked the second (or later) page in a print job.

921 Service Fuser error. Temperature below the stand-by temperature when the

printer is idle.

922 Service Fuser error. During printer warmup, temperature did not reach stand-by

temperature after 60 seconds.

923 Service Fuser error. Fuser too hot during printing or when the printer is idle.

930 Service Mirror motor not up to speed.

940 Service Laser failure.

941 Service Laser or HSYNC failure.

950 Service System board failure. Replace the system board.

951 Service Bad SRAM. Replace the system board.

952 Service Bad zero SRAM. Replace the system board.

960 Service Memory error. Turn the printer off. Remove any memory installed in

X1, and X2. Turn the printer on. If the problem still exists, replace the system board.

Message Explanation

[03 Not Ready] The printer is not ready to receive, process, or

print data.

[04 Reset] The printer is resetting the printer settings.

[05 Self Test] The printer is performing the power-on self test.

[06 Print Test] One or more print test pages are printing or the

printer settings page is printing.

[07 Print Fonts] The printer is printing a font sample list.

[Not Active] You pressed an operator panel button that is not

active at the current time.

The current emulation/mode is also indicated when this message is displayed.

If binary mode is

and the Postscript option is not installed,

Bin

is indicated

instead of the emulation/mode when this message is displayed.

Message Explanation

[00 Ready]

The printer is idle and ready to receive, process,

and print data.

[01 Busy]

The printer is either processing data, printing

pages, or both.

[02 Waiting]

The printer is waiting for more information from

the host computer. Press Print Buffer to print the

last page of the print job. See "Changing the

Print Timeout Setting" for the emulation/mode

you are using.

The current emulation/mode is also indicated when this message is displayed.

If binary mode is

and the Postscript option is not installed,

Bin

is indicated

instead of the emulation/mode when this message is displayed.

The current emulation/mode is also indicated when this message is displayed. If binary mode is

and the Postscript option is not installed,

Bin

is indicated instead of the

emulation/mode when this message is displayed.

2 LM-3 IBM/TSS Internal Use Only

OSR IBM 4029

If the problem does not exist, try each memory expansion SIMM one at a time and

replace the failing SIMM. Be sure to turn the machine off when you install the

memory SIMMs.

970 Service Fan stalled.

980 Service Incorrect checksum (option ROM).

990 Service If a Postscript or PCL5 emulation option card is installed, replace the

Postscript or PCL5 emulation card. If the problem still exists, replace the system

board. If no option card is installed, replace the system board

If [900 Service] through [990 Service] is displayed, the printer can possibly recover

from the error and you can avoid a service call by turning the printer off and on

again. If the display has cleared, the printer is ready to receive data.

[960 Service] is displayed and you are using a 4029-030 or 4029-040, verify that

you have the standard 1MB memory card installed. This card must be installed for

the printer to function.

Cover Removal

In all cases, turn the printer power off and unplug the power cord.

Right Cover Removal

1. Turn the printer off.

2. Remove the manual feed tray, Envelope+ feeder, 100-sheet auxiliary feeder,

or envelope feeder, whichever is installed.

3. Remove any font cards.

4. Open the top cover.

5. Remove the print cartridge.

6. Release the latches. Pivot the cover down.

7. Remove the hinge clip.

8. Pivot the top of the cover to the right, then slide it toward the front to release

the cover from the frame.

Front Cover Removal

1. Unplug the power cord.

2. Remove the paper tray.

3. Open the top cover.

4. Remove the print cartridge.

5. Open the right cover.

6. Disconnect the ground strap from the frame.

7. Disconnect the system 1 cable from the operator panel

8. Release the latches. You can reach the lower-left latch through the paper tray

opening.

9. Disconnect the operator panel connectors.

10. Pull the front cover forward and work the lower latch around the frame, then

move the cover to the right to separate the on/off switch linkage.

Left Cover Removal

1. Unplug the power cord.

2. Open the top cover and remove the print cartridge.

3. Release the left side of the front cover.

4. Locate the latch and push the end of it to the rear to release it.

5. Locate the latch and push the end of it to the rear to release it.

6. Remove the cover.

Top Cover Removal

1. Open the top cover.

2. Remove the print cartridge.

3. Release the latches.

4. Release the latches.

5. Pull the cover forward to release the hooks, then work the cover around the

top cover latch and lift it off the machine.

Parts List

Part Number Description

1383427 Drive Motor Asm.

1383317 Gear No.3–Parts Packet

1039254 Gear No.4

1383317 Gear No.5–Parts Packet

1383314 Washer–Parts Packet

1383315 Clip–Parts Packet

1383317 Gear No.6–Parts Packet

1039391 Box Detent

1039698 Cart Latch R.H.

1383316 Spring–Parts Packet

1383314 Screw–Parts Packet

1383314 Grommet–Parts Packet

1383314 Nut–Parts Packet

1383314 Washer–Parts Packet

1039271 Shaft

1383517 Retainer

1039695 Cart Latch L.H.

1383317 Gear No.2–Parts Packet

1039269 Gear Train Cover

1383314 Washer– Parts Packet

1383315 Clip–Parts Packet

1383321 Print Head. The Print Head contains no parts which can be

replaced in the field and no adjustments which can be made

in the field.

1039382 Print Head Shroud

1383313 Print Head Cable–Parts Packet

1383313 Mirror Motor Cable–Parts Packet

1383314 Screw–Parts Packet

1383315 Pin–Parts Packet

1383314 Spring–Parts Packet

1383314 Screw–Parts Packet

1383315 Clip–Parts Packet

1039392 LH Torsion Spring

1383314 Screw–Parts Packet

1039390 Lift Spring Collar

1039384 Torsion Load Spring

1039377 RH Torsion Spring

1039375 Hinge Plate Shaft

1039385 Load Box

1383313 ESD Wire–Parts Packet

1039691 Hinge Plate Asm

1383316 Spring–Parts Packet

1039372 RH Cam Button

1383315 Clip–Parts Packet

1383316 Spring–Parts Packet

1039693 RH Bellcrank

1383315 Pivot–Parts Packet

1039697 LH Cam Button

1039692 LH Bellcrank

1039399 Hinge Plate Latch

1039393 Handle Asm

1383426 Fan Asm

1383429 Ozone Cart Asm

1039081 Plenum Asm.

1383314 Screws–Parts Packet

1383314 Screw–Parts Packet

1383314 Lockwasher–Parts Packet

1383313 Fan Cable– Parts Packet

1039101 Outer Deflector

1383313 ESD Wire–Parts Packet

1383314 Screw–Parts Packet

Part Number Description

1039104 Upper Deflector

1039103 Inner Deflector

1424424 Cover, Font slot

1383430 Input Sensor Board

1039213 Top Cover

1039102 Lower Deflector

1039221 Front Logo, 4019

1383315 Flag–Parts Packet

1320020 Front Logo, 4019 E001

1039164 RH Frame Asm

1039333 Paper Feed Roller

1039170 Machine Pad

1383316 Top Roller Spring–Parts Packet

1038018 Toner Shield

1039214 Right Side Cover

1039161 LH Frame

1039216 PC Conn Door

1039175 Tray Frame Spring

1039210 Front Cover

1383419 Fuser Input Guide

1383309 Operator Panel, English Overlay

1038708 Redrive Belt

1383325 Operator Panel, No Overlay

1039058 Lower Shaft

1039466 On/Off Switch Act.

1039056 Redrive Deflector

1038704 Front Cover Deflector

1039065 Upper Shaft

1039054 Output Deflector Lever

1383432 Toner Sensor

1383316 Spring–Parts Packet

1039464 Shield

1039217 Left Side Cover

1383320 Spring– Parts Packet 1383320

1338314 Screw–Parts Packet

1383320 Metering Bellcrank–Parts Packet

1038193 Retainer

1383320 Meter Shaft B/U– Parts Packet

1038305 Paper Stop, Rear Top Cover

1383320 Aux Roller B/U– Parts Packet

1039218 Front Exit Tray

1383320 Aux Dr Bellcrank–Parts Packet

1039193 Manual Feed Tray

1383320 PA Roller CBM–Parts Packet

1383314 Lockwasher–Parts Packet

1383320 Gear–Parts Packet

1039229 Label, Quick Reference, US

95-05-26

IBM 4029 OSR

Service Documentation

The following product related documentation is also available.

SA40-0544-02 HM&S for the IBM LaserPrinter 4029 Series

SA40-0542-02 IBM LaserPrinter Series User’s Guide

SA40-0543-01 LaserPrinter 4029 Quick Ref Card

SA40-0546-00 Quick Ref for LaserPrinter 4029 HM&S

SA40-0559-03 IBM LaserPrinter 4029 Tech Ref

SA40-0598-00 LaserPrinter 4029 Model 010 Use Gd

SA40-0599-00 LaserPrinter 4029 Model 010 QuickRef

SA40-0602-01 Postscript Option 4029 User’s Guide

S544-4233-02 IBM Printer Sharing Option

Part Number Description Part Number Description

1383320 Spring–Parts Packet 1383391 Roller–Parts Packet

1383320 PA Roller B/U–Parts Packet 1383391 Key–Parts Packet

1383320 Pre Align Bellcrank–Parts Packet 1383391 Roller–Parts Packet

1383320 Meter Roll B/U–Parts Packet 1039620 Ribbed Shaft

1383320 Roller–Parts Packet 1383391 Pin–Parts Packet

1383314 Washer–Parts Packet 1383391 Clip–Parts Packet

1383316 Spring–Parts Packet 1383392 Drive Gear–Parts Packet

1383433 Clutch Magnet Asm 1383391 Roller–Parts Packet

1383314 Washer–Parts Packet 1039616 Feed Shaft

1383314 Screw–Parts Packet 1383392 Sep. Gear–Parts Packet

1383315 Bushing–Parts Packet 1383391 Roller–Parts Packet

1383318 Gear No.10–Parts Packet 1383434 Magnet Assembly

1383318 Gear No.14–Parts Packet 1383392 Washer–Parts Packet

1383318 Gear No.9–Parts Packet 1383392 Screw–Parts Packet

1383315 Clip–Parts Packet 1383391 Clutch Spring–Parts Packet

1383318 Gear No.11–Parts Packet 1039613 Master Gear

1383318 Gear No.7–Parts Packet 1039612 Right Side Cover

1383318 Gear No.8–Parts Packet 1383391 Roller–Parts Packet

1039263 Gear No.12 1039617 Rev Shaft

1039074 D-Roller 1383392 Restraint Gear–Parts Packet

1039105 D-Roller Tire 1383391 Roller–Parts Packet

1383316 Spring, Magnet Armature–Parts Packet 1039618 Drive Shaft

1383315 Bushing–Parts Packet 1383392 Drive Gear–Parts Packet

1539440 Paper Tray Asm., 11" (200 sheet) 1383392 Spring–Parts Packet

1039570 Paper Tray Asm., 14" (200 sheet) 1383391 Roller–Parts Packet

1038200 Paper Tray Asm., A5 1039619 Idler Shaft

1039566 11" Cover 1383392 Gear–Parts Packet

1039576 14" Cover 1039608 Envelope Feeder Base

1038277 Liner, 11" 1039609 Deflector

1038278 Liner, 14" 1383392 Spring–Parts Packet

1039567 Corner Buckler 1038958 Printer Sharing Option Asm.

1039565 Paper Stop 1430310 Line cord

1039562 Slider 1383417 On/Off Switch

1383436 Fuser Asm. (with lamp) 1337966 Battery Holder

1380316 Fuser Cleaner 1038695 Diskettes Package

1039315 Fuser Cover 1383415 Primary Fuse

1383428 Thermistor 1383414 Secondary Fuse

1383311 Fuser Lamp 110 V 1525612 Parallel Printer Cable

1383317 Gear No.1–Parts Packet 8509386 Serial Cable, 20 ft.

1383317 Gear 18T Redrive– Parts Packet 1038693 Serial Cable, 50 ft.

1383431 Paper Exit Board Asm 1383460 Postscript Feature Card

1383315 Rear Sensor Flag– Parts Packet 1383458 Postscript Font Card

1383314 Screw–Parts Packet 1383461 Jumper Packet

1383313 Fuser Power Cable–Parts Packet

1039068 Redrive Idle Arm Asm.

1383314 Screw, Cover Mtg.–Parts Packet

1383316 Spring, Idler arm

1141062 Spring, also in Parts Packet 1383316

1383327 100 to 127 VAC Power Supply

1039222 Rear Logo

Order Index 1.

1035151 10A 110V SB Fuse

Always replace fuses with fuses of the same rating

and type.

1035305 On/Off Switch

1039456 Switch Pivot

1416996 Serial No. Label (US only)

Order Index 1.

1383425 LVPS PS Cover

1039467 On/Off Switch Rod

1342514 Line Cord, US

6185888 Line Cord, US, 6 ft.

1383462 System Board, 4019-001

1383901 System Board, 4019-001 w/Raster Feature

1383456 System Board, 4019-E01

1383902 System Board, 4019-E01 w/Raster Feature

1039487 System Cable 2

1039488 System Cable 1

1383315 Standoff-Parts Packet

1383387 Transfer Corona

Erase Lamp

1383435 High Voltage PS

1255802 Font Card (For diagnostics only)

1039136 1 MB Memory Expansion Card

1039137 2 MB Memory Expansion Card

1038675 3.5 MB Memory Expansion Card

1383315 Standoff–Parts Packet

1383314 Screw–Parts Packet

1383315 Standoff–Parts Packet

1383314 Lockwasher– Parts Packet

1383315 Clip, Connector– Parts Packet

1383314 Thumbscrew–Parts Packet

1038259 Thumbscrew

1039606 Envelope Feeder Asm.

1039610 Paper Edge Guide

1039611 Weight

4 LM-3 IBM/TSS Internal Use Only

OSR IBM 4029

95-05-26

IBM 4029 OSR

IBM machine type: 4029

Tech Support 800-877-7764

6 LM-3 IBM/TSS Internal Use Only

Lexmark 4029 User manual

Lexmark 4029 User manual

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