Kubota M105S Workshop Manual

M105S

WORKSHOP MANUAL

TRACTOR

KiSC issued 03, 2007 A

TO THE READER

This Workshop Manual has been prepared to provide servicing personnel with

information on the mechanism, service and maintenance of M105S. It is divided into

three parts, “General", “Mechanism” and “Servicing”.

■ General

Information on the tractor identification, the general precautions, maintenance check

list, check and maintenance and special tools are described.

■ Mechanism

Information on the construction and function are included. This part should be

understood before proceeding with troubleshooting, disassembling and servicing.

Refer to Diesel Engine / Tractor Mechanism Workshop Manual (Code No. 97897-

01872 / 97897-18200) for the one which has not been described to this workshop

manual.

■ Servicing

Information on the troubleshooting, servicing specification lists, tightening torque,

checking and adjusting, disassembling and assembling, and servicing which cover

procedures, precautions, factory specifications and allowable limits.

All information illustrations and specifications contained in this manual are based on

the latest product information available at the time of publication.

The right is reserved to make changes in all information at any time without notice.

Due to covering many models of this manual, information or picture being used have

not been specified as one model.

December 2004

KiSC issued 03, 2007 A

1

M105S, WSM

SAFETY INSTRUCTIONS

BEFORE SERVICING AND REPAIRING

• Read all instructions and safety instructions in this

manual and on your machine safety decals.

• Clean the work area and machine.

• Park the machine on a firm and level ground, and set

the parking brake.

• Lower the implement to the ground.

• Stop the engine, and remove the key.

• Disconnect the battery negative cable.

• Hang a “DO NOT OPERATE” tag in operator

station.

SAFETY FIRST

This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on

the machine itself to warn of the possibility of personal injury. Read these instructions carefully.

It is essential that you read the instructions and safety regulations before you attempt to repair or use

this unit.

DANGER : Indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury.

WARNING : Indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.

CAUTION : Indicates a potentially hazardous situation which, if not avoided, may result in

minor or moderate injury.

■ IMPORTANT : Indicates that equipment or property damage could result if instructions are not

followed.

■ NOTE : Gives helpful information.

KiSC issued 03, 2007 A

2

M105S, WSM

SAFETY INSTRUCTIONS

SAFETY STARTING

• Do not start the engine by shorting across starter

terminals or bypassing the safety start switch.

• Do not alter or remove any part of machine safety

system.

• Before starting the engine, make sure that all shift

levers are in neutral positions or in disengaged

positions.

• Never start the engine while standing on ground.

Start the engine only from operator’s seat.

SAFETY WORKING

• Do not work on the machine while under the influence

of alcohol, medication, or other substances or while

fatigued.

• Wear close fitting clothing and safety equipment

appropriate to the job.

• Use tools appropriate to the work. Makeshift tools,

parts, and procedures are not recommended.

• When servicing is performed together by two or more

persons, take care to perform all work safely.

• Do not work under the machine that is supported

solely by a jack. Always support the machine by

safety stands.

• Do not touch the rotating or hot parts while the engine

is running.

• Never remove the radiator cap while the engine is

running, or immediately after stopping. Otherwise, hot

water will spout out from radiator. Only remove

radiator cap when cool enough to touch with bare

hands. Slowly loosen the cap to first stop to relieve

pressure before removing completely.

• Escaping fluid (fuel or hydraulic oil) under pressure

can penetrate the skin causing serious injury. Relieve

pressure before disconnecting hydraulic or fuel lines.

Tighten all connections before applying pressure.

AVOID FIRES

• Fuel is extremely flammable and explosive under

certain conditions. Do not smoke or allow flames or

sparks in your working area.

• To avoid sparks from an accidental short circuit,

always disconnect the battery negative cable first and

connect it last.

• Battery gas can explode. Keep sparks and open

flame away from the top of battery, especially when

charging the battery.

• Make sure that no fuel has been spilled on the engine.

KiSC issued 03, 2007 A

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M105S, WSM

SAFETY INSTRUCTIONS

VENTILATE WORK AREA

• If the engine must be running to do some work, make

sure the area is well ventilated. Never run the engine

in a closed area. The exhaust gas contains poisonous

carbon monoxide.

PREVENT ACID BURNS

• Sulfuric acid in battery electrolyte is poisonous. It is

strong enough to burn skin, clothing and cause

blindness if splashed into eyes. Keep electrolyte

away from eyes, hands and clothing. If you spill

electrolyte on yourself, flush with water, and get

medical attention immediately.

DISPOSE OF FLUIDS PROPERLY

• Do not pour fluids into the ground, down a drain, or

into a stream, pond, or lake. Observe relevant

environmental protection regulations when disposing

of oil, fuel, coolant, electrolyte and other harmful

waste.

PREPARE FOR EMERGENCIES

• Keep a first aid kit and fire extinguisher handy at all

times.

• Keep emergency numbers for doctors, ambulance

service, hospital and fire department near your

telephone.

KiSC issued 03, 2007 A

4

M105S, WSM

SAFETY INSTRUCTIONS

The following safety decals are installed on the machine. If a decal becomes damaged, illegible or is not on

the machine, replace it. The decal part number is listed in the parts list.

SAFETY DECALS

KiSC issued 03, 2007 A

5

M105S, WSM

SAFETY INSTRUCTIONS

KiSC issued 03, 2007 A

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M105S, WSM

SAFETY INSTRUCTIONS

KiSC issued 03, 2007 A

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M105S, WSM

SAFETY INSTRUCTIONS

KiSC issued 03, 2007 A

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M105S, WSM

SPECIFICATIONS

NOTE : * Manufacture's estimate.

*1 The company reserves the right to change the specifications without notice.

*2 W/O cast iron disks for rear wheels.

*3 Cast iron disks available for wheels.

*4 At lower link end with links horizontal.

W10281170

Model

M105S

4WD

Engine

Model V3800-DI-TI

Type Vertical, water-cooled, 4-cycle diesel engine

No. of cylinder 4

Total displacement 3769 cm

3

(230.0 cu.in.)

Bore and stroke 100 × 120 mm (3.9 x 4.7 in.)

Net power 78.3 kW (105 HP)* / 2600 min

−1

(rpm)

PTO power *1 (factory

observed)

69.4 kW (93 HP)*1 / 2600 min

−1

(rpm)

Maximum torque 355 N·m (36.2 kgf·m, 261.8 ft-lbs) / 1400 to 1600 min

−1

(rpm)

Battery 12 V, RC, 160 min, CCA 900 A

Fuel Diesel fuel No.1 [below −10 °C (14 °F), Diesel fuel No.2-D [above −10 °C (14 °F)]

Fuel tank 175 L (46.2 U.S.gals, 38.5 lmp.gals)

Engine crankcase 10.7 L (11.3 U.S.qts, 9.4 lmp.qts)

Engine coolant 9.1 L (9.6 U.S.qts, 8.0 lmp.qts)

Dimensions

Overall length 4120 mm (162.2 in.)

Overall width (Minimum tread) 2010 mm (79.1 in.)

Overall height 2680 mm (105.5 in.)

Wheel base 2435 mm (95.9 in.)

Tread

Front 1565 to 1675 mm (61.6 to 65.9 in.)

Rear 1505 to 1865 mm (59.3 to 73.4 in.)

Minimum ground clearance 435 mm (17.1 in.) (drawbar bracket)

Weight *2 3920 kg (8642 lbs)

Traveling

system

Standard

tire size *3

Front 340 / 85R24 (13.6R24)

Rear 460 / 85R34 (18.4R34)

Clutch Multiple wet disc hydraulic

Steering Full hydraulic power steering

Transmission Hydraulic shuttle shift, fully synchronized main shift, 32F / 32R, If equip creep gear 48F / 48R

Brake

Travelling Wet type multiple discs (hydraulic)

Parking Wet type multiple discs (mechanical)

Differential Bevel gears with differential lock (Front, Rear)

Hydraulic

system

Hydraulic control system Position, draft and mix control

Pump capacity 65.0 L/min. (17.2 U.S.gals./min., 14.3 lmp.gals./min.)

Three point hitch Category II

Max. lifting

force

At lifting point *4

2700 kg (5952 lbs) at lower link end with link horizontal

4000 kg (8818 lbs) with 2 assist cylinder

24 in. behind

lifting point *4

2100 kg (4630 lbs) at 610 mm (24 in.) behind lifting point

3400 kg (7490 lbs) with 2 assist cylinder

System pressure 19.6 MPa (200 kgf/cm

2

, 2847 psi)

PTO system

Independent clutch Wet type, multiple discs

Live PTO

Direction of

turning

Clockwise, viewed from tractor rear

PTO speed

540 min

-1

(rpm) at 2205 engine min

-1

(rpm)

540 min

-1

(rpm) at 1519 engine min

-1

(rpm)

Traction system Swing drawbar, adjustable in direction

KiSC issued 03, 2007 A

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M105S, WSM

TRAVELING SPEEDS

(At rated engine rpm)

The company reserves the right to change the specifications without notice.

* At maximum engine rpm.

W1035065

Model M105S

Tire size (Rear) 460 / 85R34 (18.4R34)

Shuttle shift

lever

Range gear shift

lever

Main gear shift

lever

Dual Speed : Hi Dual Speed : Lo

km/h (mph) km/h (mph)

Forward

CREEP

(option)

1 0.36 (0.22) 0.30 (0.19)

2 0.46 (0.29) 0.38 (0.24)

3 0.57 (0.35) 0.47 (0.29)

4 0.72 (0.45) 0.60 (0.37)

1 0.92 (0.57) 0.76 (0.47)

2 1.18 (0.73) 0.97 (0.60)

3 1.45 (0.90) 1.20 (0.75)

4 1.84 (1.14) 1.52 (0.94)

L:

1 2.02 (1.26) 1.67 (1.04)

2 2.57 (1.60) 2.13 (1.32)

3 3.17 (1.97) 2.62 (1.63)

4 4.02 (2.50) 3.33 (2.07)

1 5.15 (3.20) 4.26 (2.65)

2 6.56 (4.08) 5.42 (3.37)

3 8.08 (5.02) 6.68 (4.15)

4 10.27 (6.38) 8.49 (5.28)

H

1 7.05 (4.38) 5.83 (3.62)

2 8.98 (5.58) 7.43 (4.62)

3 11.06 (6.87) 9.15 (5.69)

4 14.06 (8.74) 11.63 (7.22)

1 17.99 (11.18) 14.87 (9.24)

2 22.92 (14.24) 18.94 (11.77)

3 28.22 (17.54) 14.50 (14.50)

4 38.64 (24.00)* 29.66 (18.43)

KiSC issued 03, 2007 A

10

M105S, WSM

TRAVELING SPEEDS

(At rated engine rpm)

The company reserves the right to change the specifications without notice.

* At maximum engine rpm.

W1033594

Model M105S

Tire size (Rear) 460 / 85R34 (18.4R34)

Shuttle shift

lever

Range gear shift

lever

Main gear shift

lever

Dual Speed : Hi Dual Speed : Lo

km/h (mph) km/h (mph)

Reverse

CREEP

(option)

1 0.36 (0.22) 0.30 (0.19)

2 0.46 (0.29) 0.38 (0.24)

3 0.57 (0.35) 0.47 (0.29)

4 0.73 (0.45) 0.60 (0.37)

1 0.93 (0.58) 0.77 (0.48)

2 1.19 (0.74) 0.98 (0.61)

3 1.46 (0.91) 1.21 (0.75)

4 1.86 (1.16) 1.53 (0.95)

L:

1 2.04 (1.27) 1.68 (1.04)

2 2.59 (1.61) 2.14 (1.33)

3 3.19 (1.98) 2.64 (1.64)

4 4.06 (2.52) 3.36 (2.09)

1 5.19 (3.22) 4.29 (2.67)

2 6.61 (4.11) 5.47 (3.40)

3 8.15 (5.06) 6.74 (4.19)

4 10.36 (6.44) 8.56 (5.32)

H

1 7.11 (4.42) 5.88 (3.65)

2 9.06 (5.63) 7.49 (4.65)

3 11.16 (6.93) 9.22 (5.73)

4 14.18 (8.81) 11.73 (7.29)

1 18.15 (11.28) 15.00 (9.32)

2 23.11 (14.36) 19.11 (11.87)

3 28.47 (17.69) 23.53 (14.62)

4 38.97 (24.21)* 29.92 (18.59)

KiSC issued 03, 2007 A

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M105S, WSM

DIMENSIONS

KiSC issued 03, 2007 A

G GENERAL

KiSC issued 03, 2007 A

CONTENTS

GENERAL

1. TRACTOR IDENTIFICATION ......................................................................... G-1

2. GENERAL PRECAUTIONS............................................................................ G-2

3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING.. G-3

[1] WIRING...................................................................................................... G-3

[2] BATTERY................................................................................................... G-5

[3] FUSE.......................................................................................................... G-5

[4] CONNECTOR............................................................................................ G-6

[5] HANDLING OF CIRCUIT TESTER......................................................... G-7

4. LUBRICANTS, FUEL AND COOLANT ......................................................... G-8

5. TIGHTENING TORQUES ............................................................................. G-10

[1] GENERAL USE SCREWS, BOLT AND NUTS................................... G-10

[2] STUD BOLTS.......................................................................................... G-10

[3] HYDRAULIC FITTINGS.......................................................................... G-11

6. MAINTENANCE............................................................................................. G-12

7. CHECK AND MAINTENANCE..................................................................... G-14

[1] DAILY CHECK........................................................................................ G-14

[2] CHECK POINT OF INITIAL 50 HOURS ............................................. G-15

[3] CHECK POINTS OF EVERY 50 HOURS........................................... G-18

[4] CHECK POINTS OF EVERY 100 HOURS......................................... G-19

[5] CHECK POINTS OF EVERY 200 HOURS......................................... G-25

[6] CHECK POINTS OF EVERY 300 HOURS......................................... G-29

[7] CHECK POINTS OF EVERY 400 HOURS......................................... G-30

[8] CHECK POINTS OF EVERY 600 HOURS......................................... G-30

[9] CHECK POINTS OF EVERY 800 HOURS......................................... G-33

[10]CHECK POINTS OF EVERY 1 YEAR................................................ G-33

[11]CHECK POINTS OF EVERY 2 YEARS.............................................. G-34

[12]OTHERS.................................................................................................. G-38

8. SPECIAL TOOLS.......................................................................................... G-43

[1] SPECIAL TOOLS FOR ENGINE .......................................................... G-43

[2] SPECIAL TOOLS FOR TRACTOR....................................................... G-60

9. TIRES............................................................................................................. G-74

[1] TYPE OF TIRES.................................................................................... G-74

[2] TREAD ADJUSTMENT........................................................................... G-74

(1) Front Wheel ....................................................................................... G-74

(2) Rear Wheel........................................................................................ G-76

[3] WHEEL HUB........................................................................................... G-77

[4] TIRE PRESSURE................................................................................... G-77

[5] TIRE LIQUID INJECTION...................................................................... G-78

10. IMPLEMENT LIMITATIONS.......................................................................... G-82

KiSC issued 03, 2007 A

G-1

M105S, WSM

G GENERAL

1. TRACTOR IDENTIFICATION

When contacting your local KUBOTA distributor, always specify

engine serial number, tractor serial number and hour meter reading.

W1010602

(1) Tractor Identification Plate

(2) Tractor Serial Number

(3) CABIN Identification Plate

(CABIN Serial Number)

(4) Engine Serial Number

KiSC issued 03, 2007 A

G-2

M105S, WSM

G GENERAL

2. GENERAL PRECAUTIONS

• During disassembly, carefully arrange removed parts in a clean

area to prevent confusion later. Screws, bolts and nuts should be

installed in their original position to prevent reassembly errors.

• When special tools are required, use KUBOTA genuine special

tools. Special tools which are not frequently used should be

made according to the drawings provided.

• Before disassembling or servicing electrical wires, always

disconnect the ground cable from the battery first.

• Remove oil and dirt from parts before measuring.

• Use only KUBOTA genuine parts for parts replacement to

maintain machine performance and to assure safety.

• Gaskets and O-rings must be replaced during reassembly. Apply

grease to new O-rings or oil seals before assembling. See the

figure left side.

• When reassembling external snap rings or internal snap rings,

they must be positioned so that sharp edge faces against the

direction from which a force is applied. See the figure left side.

• When inserting spring pins, their splits must face the direction

from which a force is applied. See the figure left side.

• To prevent damage to the hydraulic system, use only specified

fluid or equivalent.

W1010904

(1) Grease

(2) Force

(3) Sharp Edge

(4) Axial Force

(5) Rotating Movement

(A) External Snap Ring

(B) Internal Snap Ring

KiSC issued 03, 2007 A

G-3

M105S, WSM

G GENERAL

3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS

AND WIRING

To ensure safety and prevent damage to the machine and

surrounding equipment, heed the following precautions in handling

electrical parts and wiring.

IMPORTANT■

• Check electrical wiring for damage and loosened

connection every year. To this end, educate the customer to

do his or her own check and at the same time recommend

the dealer to perform periodic check for a fee.

• Do not attempt to modify or remodel any electrical parts and

wiring.

• When removing the battery cables, disconnect the negative

cable first. When installing the battery cables, connect the

positive cable first.

W1011114

[1] WIRING

• Securely tighten wiring terminals.

W1011216

• Do not let wiring contact dangerous part.

W1011313

• Repair or change torn or aged wiring immediately.

W1012292

(1) Negative Terminal (2) Positive Terminal

(1) Correct

(Securely Tighten)

(2) Incorrect

(Loosening Leads to Faulty Contact)

(1) Dangerous Part

(2) Wiring (Incorrect)

(3) Wiring (Correct)

(4) Dangerous Part

(1) Aged

(2) Torn

(3) Insulating Vinyl Tape

KiSC issued 03, 2007 A

G-4

M105S, WSM

G GENERAL

• Securely insert grommet.

W1011388

• Securely clamp, being careful not to damage wiring.

W1011458

• Clamp wiring so that there is no twist, unnecessary sag, or

excessive tension, except for movable part, where sag be

required.

W1011587

• In installing a part, take care not to get wiring caught by it.

W1011670

(1) Grommet (A) Correct

(B) Incorrect

(1) Clamp

• Wind Clamp Spirally

(2) Wire Harness

(3) Clamp

(4) Welding Dent

(1) Wiring

(2) Clamp

(A) Correct

(B) Incorrect

(1) Wiring (A) Incorrect

KiSC issued 03, 2007 A

G-5

M105S, WSM

G GENERAL

• After installing wiring, check protection of terminals and clamped

condition of wiring, only connect battery.

W1011735

[2] BATTERY

• Take care not to confuse positive and negative terminal posts.

• When removing battery cables, disconnect negative cable first.

When installing battery cables, check for polarity and connect

positive cable first.

• Do not install any battery with capacity other than is specified

(Ah).

• After connecting cables to battery terminal posts, apply high

temperature grease to them and securely install terminal covers

on them.

• Do not allow dirt and dust to collect on battery.

CAUTION

• Take care not to let battery liquid spill on your skin and

clothes. If contaminated, wash it off with water immediately.

• Before recharging the battery, remove it from the machine.

• Before recharging, remove cell caps.

• Do recharging in a well-ventilated place where there is no

open flame nearby, as hydrogen gas and oxygen are formed.

W1011816

[3] FUSE

• Use fuses with specified capacity.

Neither too large or small capacity fuse is acceptable.

• Never use steel or copper wire in place of fuse.

• Do not install working light, radio set, etc. on machine which is not

provided with reserve power supply.

• Do not install accessories if fuse capacity of reserve power

supply is exceeded.

W1012092

(1) Cover

• Securely Install Cover

(1) Fuse (2) Slow Blow Fuse

KiSC issued 03, 2007 A

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Kubota M105S Workshop Manual

Kubota M105S Workshop Manual

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