Grizzly G0604 Owner's manual

The following changes were recently made to these machines since the owner's manual was print-

ed:

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owner's manual for future reference.

For questions or help, contact our Tech Support at (570) 546-9663 or [email protected].

Changed Specifications

Electrical

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Motor

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Operation Info

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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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Model G0604X/ZX

***IMPORTANT UPDATE***

For Machines Mfg. Since August, 2012

and Owner's Manual Printed June, 2006

READ THIS FIRST

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New/Revised G0604X Parts

REF PART # DESCRIPTION

141 P0452075A-6 SWITCH CORD

142 P0452075A-7 MOTOR CORD

228 P0604X228 MOTOR 1.5HP 120/240V 1-PH

228-1 P0604X228-1 FAN COVER

228-2 P0604X228-2 MOTOR FAN

228-3 P0604X228-3 CAPACITOR COVER

228-4 P0604X228-4 S CAPACITOR 300M 125V

228-5 P0604X228-5 R CAPACITOR 40M 250V

228-6 P0604X228-6 JUNCTION BOX

228-7 P6203ZZ BALL BEARING 6203ZZ

228-8 P6202ZZ BALL BEARING 6202ZZ

228-9 P0604X228-9 CENTRIFUGAL SWITCH 14MM 3450

228-10 P0604X228-10 CONTACT PLATE 14MM

262A P0656231 PEDAL ASSEMBLY

263 P0604ZX140 POWER CORD 14G 3W 72" 5-15P

310V2 P0604X310V2 MACHINE ID LABEL CSA V2.08.12

REF PART # DESCRIPTION

140 P0604ZX140 POWER CORD 14G 3W 72" 5-15P

228 P0604X228 MOTOR 1.5HP 120/240V 1-PH

228-1 P0604X228-1 FAN COVER

228-2 P0604X228-2 MOTOR FAN

228-3 P0604X228-3 CAPACITOR COVER

228-4 P0604X228-4 S CAPACITOR 300M 125V

228-5 P0604X228-5 R CAPACITOR 40M 250V

228-6 P0604X228-6 JUNCTION BOX

228-7 P6203ZZ BALL BEARING 6203ZZ

228-8 P6202ZZ BALL BEARING 6202ZZ

228-9 P0604X228-9 CENTRIFUGAL SWITCH 14MM 3450

228-10 P0604X228-10 CONTACT PLATE 14MM

310V2 P0604ZX310V2 MACHINE ID LABEL CSA V2.08.12

New/Revised G0604ZX Parts

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ELECTRICAL EQUIPMENT INJURY RISKS.Ndj

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DISCONNECT POWER FIRST.

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EYE PROTECTION.6alVnhlZVg6CH>"VeegdkZY

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OWNER’S MANUAL.GZVYVcYjcYZghiVcYi]^h

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For Your Own Safety, Read Instruction

Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words intended to convey the level of impor-

tance of the safety messages. The progression of symbols is described below. Remember that

safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures. Always use common sense and good judgement.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

SECTION 1: SAFETY

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GUARDS & COVERS.<jVgYhVcYXdkZghgZYjXZ

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FORCING MACHINERY.9dcdi[dgXZbVX]^cZ#

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NEVER STAND ON MACHINE. HZg^djh ^c_jgn

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STABLE MACHINE. JcZmeZXiZYbdkZbZciYjg"

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USE RECOMMENDED ACCESSORIES.8dchjai

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CHECK DAMAGED PARTS. GZ\jaVgan ^cheZXi

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EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZ

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Additional Safety for Jointers

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JOINTER INJURY RISKS. ;Vb^a^Vg^oZ ndjghZa[

l^i]i]ZbV^c^c_jgng^h`hVhhdX^ViZYl^i]_d^ci"

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bZci id gZYjXZ ndjg g^h` d[ ^c_jgn# Main injury

risks from jointers:VbejiVi^dc$aVXZgVi^dch[gdb

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bZci$Xgjh]^c\ ^c_jg^Zh [gdb \Zii^c\ XVj\]i ^c

bdk^c\eVgih! Wa^cYcZhh dg ZnZ ^c_jgn [gdb [an^c\

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SECTION 2: POWER SUPPLY

Availability

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Electrocution, fire, or

equipment damage may

occur if machine is not

correctly grounded and

connected to the power

supply.

Full-Load Current Rating

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Full-Load Current Rating at 120V ..... 15 Amps

Full-Load Current Rating at 240V .... 7.5 Amps

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For your own safety and protection of

property, consult an electrician if you are

unsure about wiring practices or electrical

codes in your area.

Note: The circuit requirements listed in this man

ual apply to a dedicated circuit—where only on

machine will be running at a time. If this machin

will be connected to a shared circuit where mul

tiple machines will be running at the same time,

consult a qualified electrician to ensure that th

circuit is properly sized for safe operation.

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Circuit Information

Circuit Requirements for 240V

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Circuit Requirements for 120V

Nominal Voltage ........................................ 120V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 20 Amps

Plug/Receptacle ............................. NEMA 5-15

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Nominal Voltage ........................................240V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 6-15

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bZcih/

Minimum Gauge Size (for 120V) .........12 AWG

Minimum Gauge Size (for 240V) .........14 AWG

Maximum Length (Shorter is Better).......50 ft.

Grounding Requirements

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Vi]d[aZVhigZh^hiVcXZ[dgZaZXig^XXjggZci#

Figure 1. Ine^XVa*"&*eaj\VcYgZXZeiVXaZ#

<gdjcY^c\Egdc\

CZjigVa =di

5-15 PLUG

GROUNDED

5-15 RECEPTACLE

Figure 2. Ine^XVa+"&*eaj\VcYgZXZeiVXaZ#

<gdjcY^c\Egdc\

8jggZci8Vggn^c\Egdc\h

6-15 PLUG

GROUNDED

6-15 RECEPTACLE

For 120V operation: I]^h bVX]^cZ ^h Zfj^eeZY

l^i]VedlZgXdgYi]Vi]VhVcZfj^ebZci"\gdjcY"

^c\l^gZVcYV\gdjcY^c\eaj\ hZZ[daadl^c\[^\"

jgZ#I]Zeaj\bjhidcanWZ^chZgiZY^cidVbViX]"

^c\ gZXZeiVXaZ djiaZi i]Vi ^h egdeZgan ^chiVaaZY

VcY\gdjcYZY^cVXXdgYVcXZl^i]VaaadXVaXdYZh



XZh

For 240V operation:I]Zeaj\heZX^[^ZYjcYZg

¸8^gXj^i GZfj^gZbZcih [dg ')%K¹ dc i]Z egZk^djh

eV\Z]VhV\gdjcY^c\egdc\i]VibjhiWZViiVX]ZY

idi]ZZfj^ebZci"\gdjcY^c\l^gZdci]Z^cXajYZY

edlZg XdgY# I]Zeaj\bjhidcan WZ ^chZgiZY^cid

V bViX]^c\ gZXZeiVXaZ hZZ [daadl^c\ [^\jgZ i]Vi

^hegdeZgan^chiVaaZYVcY\gdjcYZY^cVXXdgYVcXZ

l^i]

aaa

dXV

a

XdYZh



XZh

SHOCK HAZARD!

Two-prong outlets do not meet the grounding

requirements for this machine. Do not modify

or use an adapter on the plug provided—if

it will not fit the outlet, have a qualified

electrician install the proper outlet with a

verified ground.

"-"

<%+%)M$<%+%)OMJeYViZB[\#H^cXZ-$&'

4. 8dccZXii]Zbdidgl^gZh!Vhh]dlc^cFigure

4! l^i]l^gZcjih#DcXZhcj\!lgVeZaZXig^XVa

iVeZVgdjcYZVX]l^gZcjiVcYi]ZXdccZXiZY

l^gZh!idgZYjXZi]Za^`Za^]ddYd[i]Zl^gZcji

k^WgVi^c\addhZYjg^c\bdidgdeZgVi^dc#

To convert the Model G0604X/ZX to 240V:

1. 9>H8DCC:8IB68=>C:;GDBEDL:G

2. 8jid[[i]Z^cXajYZYeaj\#

3. DeZc i]Z bdidg _jcXi^dc Wdm! i]Zc gZbdkZ

i]Zl^gZcjih^cY^XViZY^cFigure 3#

Voltage Conversion

I]Z kdaiV\Z XdckZgh^dc BJHI WZ eZg[dgbZY Wn

VcZaZXig^X^VcdgfjVa^[^ZYhZgk^XZeZghdccZa#

I]Z kdaiV\Z XdckZgh^dc egdXZYjgZ Xdch^hih d[

gZl^g^c\i]ZbdidgVcY^chiVaa^c\i]ZXdggZXieaj\#

6l^g^c\Y^V\gVb^hegdk^YZYdci]ZcZmieV\Z[dg

ndjggZ[ZgZcXZ#

IMPORTANT: If the diagram included on the

motor conflicts with the one on the next page, the

motor may have changed since the manual was

printed. Use the diagram included on the motor

junction box cover instead.

Items Needed Qty

 E]^aa^eh=ZVYHXgZlYg^kZg'##################### &

 :aZXig^XVaIVeZ############################ 6hCZZYZY

 L^gZCji&)6L<m(############################## &

 Eaj\+"&*####################################################&

5. 8adhZVcYhZXjgZi]Zbdidg_jcXi^dcWdm#

6. >chiVaa V +"&* eaj\ dc i]Z ZcY d[ i]Z XdgY!

VXXdgY^c\ id i]Z ^chigjXi^dchVcY l^g^c\Y^V"

\gVbhegdk^YZYWni]Zeaj\bVcj[VXijgZg#

·>[ i]Z eaj\ bVcj[VXijgZg Y^Y cdi ^cXajYZ

^chigjXi^dch!i]Zl^g^c\d[V\ZcZg^XC:B6

+"&*eaj\^h^aajhigViZYdci]ZcZmieV\Z#

Figure 4.Bdidgl^gZhgZedh^i^dcZY[dg')%K#

)

&'*K68 '*%K68

<gdjcY

Figure 3.AdXVi^dcd[l^gZcjihidWZgZbdkZY#

(

)

<gdjcY

GZbdkZ

8dccZXi

VcYI^\]iZc

GZ"8dccZXi

VcYI^\]iZc

GZ"8dccZXi

VcYI^\]iZc

<%+%)M$<%+%)OMJeYViZB[\#H^cXZ-$&'

"."

MOTOR

CZjigVa

=di

<gdjcY

120 VAC

SWITCH

(viewed from behind)

I6GI

(

&

'

)

HiVgi

8VeVX^idg

(%%B;9

&'*K68

Gjc

8VeVX^idg

)%B;9

'*%K68

<gdjcY

WARNING!

SHOCK HAZARD!

Disconnect power

before working on

wiring.

5-15 Plug

G0604X/ZX 120V Wiring Diagram

MOTOR

WARNING!

SHOCK HAZARD!

Disconnect power

before working on

wiring.

SWITCH

(viewed from behind)

I6GI

E

)

HiVgi

8VeVX^idg

(%%B;9

&'*K68

Gjc

8VeVX^idg

)%B;9

'*%K68

<gdjcY

&

('

=di

<gdjcY

6-15 Plug

(As Recommended)

')%

K68

7`

Li

<c

240 VAC

G0604X/ZX 240V Wiring Diagram

Buy Direct and Save with Grizzly

– Trusted, Proven and a Great Value!

~Since 1983~

ORDER

24 HOURS A DAY!

1-800-523-4777

Visit Our Website Today For

Current Specials!

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TR9128 PRINTED IN CHINA

The Model G0604X is the same as the Model G0604, except it has a 1

⁄2 HP 110/220V motor. Besides the

data sheet, parts, and wiring diagram in this insert, the content in the Model G0604 owner's manual is the

same for both machines. Before operating your new machine, you MUST read and understand this insert

and the entire Model

G0604 manual to reduce the risk of injury from improper use or setup.

The circuit requirements for the Model G0604X are as follows: If operated at 110V, we recommend connect

ing your machine to a 20 amp circuit. We do not recommend using an extension cord with your machine, but

if you must use an extension cord at 110V, use at least a 12 gauge cord that is not longer than 50 ft. If oper

ated at 220V, we recommend connecting your machine to a 15 amp circuit, using a 6-15 plug. If you must

use an extension cord at 220V, use at least a 14 gauge cord that is not longer than 50 ft. Read SECTION

2: CIRCUIT REQUIREMENTS in the G0604 manual for all applicable warnings.

The parts shown below are the only parts that are different from the G0604. Keep this sheet so you can

order the specific G0604X parts if you need to; otherwise, use the G0604 manual to order other parts.

If you have any further questions about this manual insert or the differences between the Model G0604X

and the Model G0604, contact our Technical Support at (570) 546-9663 or email

techsupport@grizzly.

com.



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







REF PART # DESCRIPTION REF PART # DESCRIPTION

228 P0604X228 MOTOR 1.5 HP 110V/220V 228-5 P0604X228-5 R. CAPACITOR 40MFD 250VAC

228-1 P0604X228-1 FAN COVER 228-6 P0604X228-6 WIRING BOX

228-2 P0604X228-2 MOTOR FAN 309 P0604X309 MODEL # LABEL

228-3 P0604X228-3 CAPACITOR COVER 310 P0604X310 MACHINE ID LABEL

228-4 P0604X228-4 S. CAPACITOR 300MFD 125VAC

MODEL G0604X

6" EXTREME SERIES

PARALLELOGRAM JOINTER

MANUAL INSERT

Design Type: .................................................................................................... Floor Model

Overall Dimensions:

Table Size .............................................................................................. 6" W x 55

⁄2" L

Height (from floor to table) ....................................................................................32

⁄2"

Table Length .........................................................................................................55

⁄2"

Table Width ................................................................................................................6"

Shipping Weight ............................................................................................... 347 lbs.

Net Weight ....................................................................................................... 320 lbs.

Box Size ................................................................................... 29"L x 18"W x 28"H

Box Size ................................................................................... 62"L x 21"W x 14"H

Stand Footprint .......................................................................................27"W x 20

⁄2"D

Cutterhead ..........................................................................................................4-Knife

Cutterhead Diameter ..................................................................................................3"

Cutterhead Knife Size ............................................................................... 6" x

⁄8" x

⁄8"

Capacities:

Maximum Depth of Cut (per pass) ............................................................................

⁄8"

Maximum Width of Cut ...............................................................................................6"

Cutterhead Speed ........................................................................................ 4850 RPM

Cuts Per Minute ................................................................................................. 19,400

Construction:

Tables ................................................................................ Precision Ground Cast Iron

Fence Assembly ............................................................................................. Cast Iron

Body Assembly ............................................................................................... Cast Iron

Stand ................................................................................................... Preformed Steel

Guard ............................................................................................................. Aluminum

Bearings ................................................................................. Shielded and Lubricated

Motor:

Type ............................................................................TEFC Capacitor Start Induction

Horsepower ........................................................................................................ 1

⁄2 HP

Phase ⁄ Voltage ..................................................................... Single-Phase / 110/220V

Amps .................................................................................................................15/7.5A

Cycle ⁄ RPM ................................................................................. 60 Hertz / 3450 RPM

Power Transfer .............................................................................................. Belt Drive

Bearings ................................................................................. Shielded and Lubricated

Sound Rating .......................................................................................................80 dB

Features:

...................................................................................Parallelogram Table Adjustment

...........................................................................................Top Mount Switch Controls

...................................................................................... Fence Stops at 45°, 90°, 135°

.................................................................................................... Included 4" Dust Port

....................................................................................................Included Push Blocks

............................................................................................. Included Knife Setting Jig

Specifications, while deemed accurate, are not guaranteed.

Model G0604X 6" eXTReMe SeRIeS JoINTeR

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MACHINe dATA

SHeeT

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

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

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





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



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

G0604X 110V Wiring Diagram







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

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

G0604X 220V Wiring Diagram

MODEL G0604

6" X 56" JOINTER

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TR8349 PRINTED IN CHINA.



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



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



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Table of Contents

INTRODUCTION ............................................................................................................................... 3

Foreword .................................................................................................................................... 3

Contact Info ................................................................................................................................

Machine Data Sheet ...................................................................................................................

Identification ............................................................................................................................... 5

SECTION 1: SAFETY .......................................................................................................................

Safety Instructions for

Machinery ............................................................................................... 6

Additional Safety for Joi

nters ..................................................................................................... 8

SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................

110V Operation .......................................................................................................................... 9

SECTION 3: SETUP .......................................................................................................................

Setup Safety .............................................................................................................................

Items Needed for Setup ........................................................................................................... 10

Unpacking ................................................................................................................................ 10

Inventory ................................................................................................................................... 11

Hardware Recognition Chart ....................................................................................................

Cleanup .................................................................................................................................... 13

Site Considerations ..................................................................................................................

Wheel Assembly ......................................................................................................................

Jointer ....................................................................................................................................... 14

V-Belt ........................................................................................................................................ 14

Checking Outfeed Table Height ............................................................................................... 15

Extension Table .......................................................................................................................

Fence ....................................................................................................................................... 17

Cutterhead Guard ....................................................................................................................

Pedestal Switch ........................................................................................................................

Knife Setting Jig .......................................................................................................................

Dust Port ..................................................................................................................................

Test Run ...................................................................................................................................

Recommended Adjustments ....................................................................................................

SECTION 4: OPERATIONS ...........................................................................................................

Operation Safety ......................................................................................................................

Basic Controls ..........................................................................................................................

Stock Inspection

and Requirements ........................................................................................ 22

Squaring Stock .........................................................................................................................

Surface Planing ........................................................................................................................

Edge Jointin

g ........................................................................................................................... 25

Bevel Cutting ............................................................................................................................

SECTION 5: ACCESSORIES ......................................................................................................... 27

SECTION 6: MAINTENANCE ........................................................................................................

Schedule .................................................................................................................................. 30

V-Belt ........................................................................................................................................ 30

Cleaning ................................................................................................................................... 30

Lubrication ................................................................................................................................ 30

SECTION 7: SERVICE ................................................................................................................... 31

Troubleshooting Guide .............................................................................................................

Inspecting Knives ..................................................................................................................... 33

Adjusting/Replacing Knives ...................................................................................................... 33

Checking/Adjusting Table Parallelism ...................................................................................... 36

Setting Outfeed Table Height ...................................................................................................

Setting Infeed Table .................................................................................................................

Calibrating Depth Scale ...........................................................................................................

Setting Fence Stops .................................................................................................................

Wiring Diagram ........................................................................................................................

Electrical Components ............................................................................................................. 42

Jointer Parts Breakdown ..........................................................................................................

Jointer Parts

List ...................................................................................................................... 44

Stand/Motor Parts Breakdown ................................................................................................. 46

Stand/Motor Parts List .............................................................................................................. 47

Warning Label Parts

List .......................................................................................................... 48

WARRANTY AND RETURNS ........................................................................................................

G0604 6" X 56" Jointer

-3-

If you have any comments regarding this manual,

please write to us at the address below:

Grizzly Industrial, Inc.

/O Technical Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

We stand behind our machines. If you have any

service questions or parts requests, please call or

write us at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901

E-Mail: [email protected]

Web Site: http://www.grizzly.com

Foreword

INTRODUCTION

Contact Info

We are proud to offer the Model G0604 6" X 56"

Jointer. This machine is part of a growing Grizzly

family of fine woodworking machinery. When

used according to the guidelines set forth in this

manual, you can expect years of trouble-free,

enjoyable operation and proof of Grizzly’s com

mitment to customer satisfaction.

We are pleased to provide this manual with

the Model

G0604. It was written to guide you

through assembly, review safety considerations,

and cover general operating procedures. It repre

sents our effort to produce the best documenta

tion possible.

The specifications, drawings, and photographs

illustrated in this manual represent the Model

G0604 as supplied when the manual was pre-

pared. However, owing to Grizzly’s policy of con

tinuous improvement, changes may be made at

any time with no obligation on the part of Grizzly.

For your convenience, we always keep current

Grizzly manuals available on our website at

www.

grizzly.com. Any updates to your machine will be

reflected in these manuals as soon as they are

complete. Visit our site often to check for the lat

est updates to this manual!

-4-

G0604 6" X 56" Jointer

Design Type: .................................................................................................... Floor Model

Overall Dimensions:

Table Size .............................................................................................. 6" W x 55

⁄2" L

Height (from floor to table) ....................................................................................

⁄2"

Table Length .........................................................................................................

⁄2"

Table Width ................................................................................................................

Shipping Weight ............................................................................................... 347 lbs.

Net Weight ....................................................................................................... 320 lbs.

Box Size ................................................................................... 29"L x 18"W x 28"H

Box Size ................................................................................... 62"L x 21"W x 14"H

Stand Footprint ...................................................................................... 27"W x 20

⁄2"D

Cutterhead ..........................................................................................................4-Knife

Cutterhead Diameter ..................................................................................................

Cutterhead Knife Size ............................................................................... 6" x

⁄4" x

⁄8"

Capacities:

Maximum Depth of Cut (per pass) ............................................................................

⁄8"

Maximum Width of Cut ...............................................................................................

Cutterhead Speed ........................................................................................ 4850 RPM

Cuts Per Minute .................................................................................................

19,400

Construction:

Tables ................................................................................ Precision Ground Cast Iron

Fence Assembly ............................................................................................. Cast Iron

Body Assembly ............................................................................................... Cast Iron

Stand ................................................................................................... Preformed Steel

Guard ............................................................................................................. Aluminum

Bearings ................................................................................. Shielded and Lubricated

Motor:

Type ............................................................................TEFC Capacitor Start Induction

Horsepower ........................................................................................................... 1 HP

Phase ⁄ Voltage ............................................................................ Single-Phase / 110V

Amps .......................................................................................................................13A

Cycle ⁄ RPM ................................................................................. 60 Hertz / 3450 RPM

Power Transfer .............................................................................................. Belt Drive

Bearings ................................................................................. Shielded and Lubricated

Sound Rating .......................................................................................................80 dB

Features:

...................................................................................Parallelogram Table Adjustment

...........................................................................................Top Mount Switch Controls

...................................................................................... Fence Stops at 45°, 90°, 135°

.................................................................................................... Included 4" Dust Port

....................................................................................................Included Push Blocks

............................................................................................. Included Knife Setting Jig

Specifications, while deemed accurate, are not guaranteed.

MODEL G0604 6" X 56" Jointer

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MACHINE DATA

SHEET

Machine Data Sheet

G0604 6" X 56" Jointer

-5-

A. Outfeed Table

B. Fence

C. Fence Lock

D. Fence Tilt Lock

E. Cutterhead Guard

F. Fence Tilt Handle

G. Control Panel

H. Infeed Table

I. Infeed Table Adjustment Lever

J. Mobile Base Lock

K. Depth Scale

L. Infeed Table Lock

M. Outfeed Table Lock

N. Outfeed Table Adjustment Lever

Identification

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Grizzly G0604, G0604X Owner's manual

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