Market Forge STP-6E Operating instructions

Brand: Market Forge

Model: STP-6E

Type: Operating instructions

STEAM-TECH PLUS ELECTRIC STEAM COOKER

STP-6E

OWNER’S MANUAL

Printed in U.S.A. 35 Garvey Street

Everett

02149

Tel: (617) 387-4100

Toll Free: (888) 698-3188

Fax: (617) 387-4456

Outside MA Fax: (800) 227-2659

E-Mail: 

Website: 

Form Number: S-2464 01/07

An Employee Owned Company

TABLE OF CONTENTS

1. INTRODUCTION

 ..................................1.1

........................................................1.1

...........................................1.1

 .............................................1.1

..............................................................1.1

2. INSTALLATION

 ................................................2.1

.........................................2.1

 ........................................2.1

 ...................................2.1

 .............................2.1

 ........................................2.2



 ................................................................2.2

3. INITIAL SYSTEMS INSPECTION

3.1 General .............................................................3.1

 .............................3.1

 ..........................................................3.1

3.3 Steam Demand.................................................3.1

3.4 Steam Mode .....................................................3.1

 .........................................3.1

3.6 Constant Steam ................................................3.1

 ..........................................3.2

3.8 Shut Down ........................................................3.2

4. OPERATION

 ........................................4.1

 ......................................4.1

 ...................................4.1

 .........................................................4.1

4.2.3 Shut Down .....................................................4.1

...............................4.1

.........................................4.2

 .......................4.3

 ..................................................4.4

 ....................4.4

5. TROUBLE-SHOOTING

5.1 General .............................................................5.1

 .........................................5.1

 ...............................5.2

 ..........................5.3

 ........................5.3

 ....................5.3

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6. MAINTENANCE

6.1 General .............................................................6.1

 ..................................................6.1

 ...................................6.1

 ...................................6.1

 .....................................6.1



................................................6.2

 ........6.3

 ..........................6.3

 .....6.4



 .............6.5

 ........6.6



 ..................................................................6.7



 ..................................................................6.8

 ...........6.9

6.8 Door Adjustment ...............................................6.9

 ..............................................6.9

 ........6.9

 .....................6.10

 ...................6.11



 .................................................................6.11



 .................................................................6.12

 ...............................6.13



 ................................................6.13

 .6.14

 .....................6.15

 ...6.15

 ...............6.17

 .....................6.19

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1.1

1. INTRODUCTION

1.1 TO THE KITCHEN MANAGER

-



-







        

       







       

    see section 6, maintenance).

     

      

      







WARNING:   

     

     -

-

     -



1.2 DESCRIPTION

-

       









  





1.3 COOKING CAPACITIES



Three 12” x 20” x 2.5” Pans.



        368mm) W x

(273mm584mm) D

1.4 BASIC FUNCTIONING

        -

-



  

          



mode.

-

-



  









     

        



•











         



steam.



       

 0 minutes      









0 minutes



-











         

-











     -





at 193

F ready to make steam.

        

    

the drain water to 130



drain line.

1.5 SERVICE

       

-





          

web site:



35 Garvey Street



Tel: (888) 698-3188



-

-





NOTE: It is the owner/manager’s responsibility to provide in-

struction to kitchen equipment operators. The instruction must

include the safe operation of all equipment. Operators must re-

port malfunctioning equipment immediately so the equipment

can be taken out of service and repaired.

2.1

2. INSTALLATION

152mm

60"

1529mm

4.8"

122mm

59mm

24.8"

617mm

102mm

4.3"

109mm

7.8"

198mm

24"

610mm

25.5"

648mm

10.3"

259mm

12.3"

312mm

33"

259838

2.1 SETTING IN PLACE





        -

lows:







-

-

ments. NOTE: The racks with the metal bafing mount on

the right (steam inlet) side of the cooking compartment.











-



-



CAUTION:

-

-



      





     





2.2 SERVICE CONNECTIONS





-



2.2.1 WATER CONNECTIONS

         

          

   



EqUIPMENT FAILURE

CAUSED BY INADEqUATE WATER qUALITY IS NOT COV

ERED UNDER WARRANTY.

CAUTION: PVC AND CPVC PIPE ARE NOT ACCEPTABLE

MATERIALS FOR DRAINS.

         

details and dimensions.

2.2.2 ELECTRICAL CONNECTION

-

          -



CAUTION: USE COPPER WIRE ONLY FOR POWER SUP-

PLY CONNECTIONS.

ELECTRICAL CONNECTIONS AND SERVICE MUST BE

MADE BY A LICENSED ELECTRICIAN.

•

SERVICE CONNECTIONS - Electrically Operated

EP 

Volts Phase 

208 1 86.6

208 3 50.0

240 1 75.0

240 3 43.5

480 1 37.5

480 3 22.0

EC 



      



CW -



3.5 kg/cm

) and a mini-

1.8 kg/cm



D 

     



TABLE 2.1 SERVICE CONNECTIONS

FIGURE 2.1 SERVICE CONNECTIONS

2.2

2. INSTALLATION

FIGURE 2.2 DOMESTIC & EXPORT HEATER WIRING & RATINGS

2.3 REVERSING THE DOORS







NOTE:



    



























 



larger



-









          





         

where the door latch assembly was origi-

nally mounted).



and install into the

10.



          

        













Rotate the door 180



11.

12.

13.

 small  -



     

  

           



      





14.

15.

16.

2.3

2. INSTALLATION

3.1 GENERAL





-









-

-

tion.



FIGURE 3.1 CONTROLS & INDICATORS

      



NOTE: REPEAT STEPS IN SECTION 3.2 THROUGH 3.7

FOR BOTH THE UPPER & LOWER COOKING COMPART

MENTS TO INSURE PROPER FUNCTIONING OF THE EN

TIRE UNIT.

3.2 WARM UP









     

        

ap-

proximately 5 minutes, depending on heater voltage

    

make steam.

3.3 STEAM DEMAND

-

stand what the STEAM DEMAND system does. The STEAM





        

       

-

         





         







3.4 STEAM MODE



-



















3.5 STEAM & HOLD MODE























-

-



-



      





3.6 CONSTANT STEAM MODE

       







     



         



-

tinuously.

NOTE: Even in the constant steam mode the heater will only

create as much steam as will be accepted by the food inside

the cooking compartment. No matter what mode has been se-

lected the red STEAM DEMAND indicator will cycle on and off.

3.1

3. INITIAL SYSTEMS INSPECTION

STEAM DEMAND INDICATOR LIGHT

STEAM INDICATOR LIGHT

TIMER KNOB

OFF

CONSTANT STEAM INDICATOR LIGHT

CONSTANT STEAM BUTTON

STEAM INDICATOR

READY INDICATOR LIGHT

CLEAN GENERATOR

POWER ON INDICATOR LIGHT

POWER SWITCH

MODE SELECTOR SWITCH

PILOT LIGHT

STEAM &

HOLD

INDICATOR

HOLD

INDICATOR

CAUTION:        

    CONSTANT STEAM MODE  

      

    



3.7 STEAM SUPPRESSION

-

-

          













          









-







NOTE: Repeat steps in section 3.2 through section 3.7 for both

the upper and lower cooking compartments to insure proper

functioning of the entire unit before proceeding to the next sec-

tion (shutdown).

3.8 SHUT DOWN



-







CAUTION:

     











NOTE: As a nal test of the unit before use in cooking food,

both generator should be shut down allowing both the genera-

tor and tempering tank to completely drain.

3.2

3. INITIAL SYSTEMS INSPECTION

4.1

4. OPERATION

4.1 CONTROLS AND INDICATORS

     

        





4.2 OPERATING PROCEDURES



        





-



4.2.1 STAR-UP AND PREHEATING



  

-









4.2.2 COOKING

NOTE: The green READY light must be on before any controls

become operational.

         

-







  

   



when the timer has timed

out to “0”-

when using the STEAM mode

when using the STEAM & HOLD

mode).

-



steam.

        

        



the CONSTANT STEAM mode.







CONDENSATE WARNING:

       -

        



       

        

     

    



4.2.3 SHUT DOWN



-









-



TABLE 4.1 CONTROLS AND INDICATORS

Power Switch





-

    

        -



Power Indicator

       

       



Ready Light



    





Mode Selector

Switch

       

       





hold mode.

Timer Knob

       

       



Steam On

Indicator

       





Steam Demand

Indicator











Hold Indicator



  

unit is in the hold mode.

Temperature

Gauge

        





     

hold mode.

Constant Steam

Switch

-

    

       





Constant Steam

Indicator







Clean Generator

Warning Indicator



       -

erator needs to be delimed.

STEAM DEMAND INDICATOR LIGHT

STEAM INDICATOR LIGHT

TIMER KNOB

OFF

CONSTANT STEAM INDICATOR LIGHT

CONSTANT STEAM BUTTON

STEAM INDICATOR

READY INDICATOR LIGHT

CLEAN GENERATOR

POWER ON INDICATOR LIGHT

POWER SWITCH

MODE SELECTOR SWITCH

PILOT LIGHT

STEAM &

HOLD

INDICATOR

HOLD

INDICATOR

FULLY FEATURED NOT FULLY FEATURED

4.2

4. OPERATION

FIGURE 4.1 CONTROL PANEL

4.3

4. OPERATION

FIGURE 4.2 DAILY CLEANING (SINGLE COOKING COMPARTMENT SHOWN)

ITEM

NO. DESCRIPTION

UPPER

COMPARTMENT

qTY.

LOWER

COMPARTMENT

qTY.

PART

NO.

1  1 1 E91-5782

2  1 1 E91-5718

3  1 1 E91-5769

4  1 1 E91-5700

5  1 1 E91-5698

4.3 DAILY CLEANING

      more frequently as re-

quired to maintain cleanliness







         









      







   



         

-



reassembly.

        







  -









   





4.4 PROLONGED SHUT DOWN AND CLEANING

       



       

4.3.





CAUTION:

-











10.

•

4.4

4. OPERATION

5.1

5. TROUBLE-SHOOTING

5.1 GENERAL







-

-



    

-





POSSIBLE CAUSE REMEDY

POWER LIGHT DOES NOT COME ON WHEN POWER SWITCH IS PRESSED TO ON.



Fuse blown.









WATER ENTERS THE GENERATOR AND/OR TEMPERING TANK VERY SLOWLY.





valve.



Clean valve seat.

STEAM GENERATOR WILL NOT FILL.













TEMPERING TANK WILL NOT FILL.

Fuse blown.















HEATER WILL NOT ENERGIZE.







on.







on.

READY LIGHT WILL NOT COME ON.

Faulty 190

1. 1.

GENERATOR WILL NOT CREATE STEAM (STEAM ON LIGHT DOES NOT COME ON).



on.









Faulty heater relay.







Faulty CONSTANT STEAM button.

10.



on.

























10.

GENERATOR CONTINUOUSLY CREATES STEAM (STEAM DEMAND LIGHT IS ALWAYS ON)













-









made.











STEAM SUPPRESSION NOT FUNCTIONING (EXCESS STEAM COMES OUT OF THE COOKING COMPARTMENT

WHEN THE DOOR IS OPEN).







valve.























GENERATOR CONTINUES TO CREATE STEAM WHEN THE COOKING COMPARTMENT DOOR IS OPEN.

contacts failed to close).







TEMPERING TANK DRAIN WATER TEMPERATURE TOO HIGH.

Faulty 130















GENERATOR DOESN’T DRAIN WHEN THE POWER SWITCH IS PRESSED INTO OFF POSITION.













debris.



TEMPERING TANK DOESN’T DRAIN WHEN BOTH POWER SWITCHES ARE IN OFF POSITION.















CLEAN GENERATOR LIGHT STAYS ON AFTER IT HAS BEEN CLEANED (DELIMED) AND RINSED.







-

sary.





5.2

5. TROUBLE-SHOOTING

5.2 WATER LEVEL CONTROL BOARD









-



      



NOTE: Improperly connected or malfunctioning water level

controller may damage the steam generator due to low water,

or create a scalding hazard to the operator due to hot water

overow condition.

TOOLS REqUIRED:



A. C.



•

5.3

5. TROUBLE-SHOOTING

PROCEDURE:



















-

WARNING: 







        

     



5.2.1 TESTING THE WATER FILL RELAY

light emitting diode)





















5.2.2 TESTING THE LOW WATER RELAY

           





         

should show 120v.



next to the low water relay should turn on immediately.



          

-



        

        





FIGURE 5.1 WATER LEVEL CONTROL BOARD

6.1

6. MAINTENANCE

6.1 GENERA

       -



        

-



    -





6.2 DAILY CLEANING

      more frequently as re-

quired to maintain cleanliness







         





      







   



         

-



reassembly.

        







  -









   

steam inlet

opening

6.3 PREVENTIVE MAINTENANCE



     

-

   



       



CAUTION: -





       









T       -

-



6.4 CLEANING THE GENERATOR

        



        -





    









6.4.1 CLEANING INSTRUCTIONS

     



“TOTAL CONCEPT

de-liming solution” (Market Forge Part Number 20-0307) To





         





    xxxxxxxx-

CAUTION:     

  

    -

     

        









     CAUTION:  -

  



-









 











NOTE: When the steam generator is clean the CLEAN GEN-

ERATOR light will go off as soon as the green READY light

comes on.

CAUTION: 



       



CONSULT WITH qUALIFIED SERVICE PERSONNEL FOR

TEST AND REPAIR

6.2

6. MAINTENANCE

FIGURE 6.1 EXTERIOR STEAL-METAL COVER PANEL AND FASTENERS

ITEM

NO. DESCRIPTION qTY.

PART

NO.

1  4 E10-0631

2  1 E91-5767

3  1 E91-5789

4  1 E91-5777

5  2 E91-5778

 22 E08-3492

6.3

6. MAINTENANCE

6.5 CLEANING THE STEAM VENTILATION DUCTWORK



-

-



-



NOTE: In order to perform this procedure, you must gain ac-

cess to the rear of the unit.





        you may need to

disconnect the water inlet line).

   -

Refer to Figure

6.1 on page 6.2.)





        

 



     





CAUTION: 

       

       























      NOTE: You may need to

relevel the unit, as descriped in step 5 of section 2.1.



now.

6.6 ELECTRICAL BOX SERVICE ACCESS

-





CAUTION: -

      





           

-

          

     







10.

11.

12.

13.

6.4

6. MAINTENANCE

FIGURE 6.2 ELECTRICAL PANEL ASSEMBLY

ITEM

NO. DESCRIPTION qTY.

PART

NO.

  2 08-6515

FS-1  1 08-6520

  1 10-5220

PCB-1  2 08-6328

  4 08-6516

  2 08-6509

  2 08-6510

  2 08-6508

  2 10-9174

  2 08-6534

  2 08-6513

  4 08-6512

SOK-3  2 08-6511

SOK-4  2 10-9175

SOK-2  2 08-6517

TMR-1  2 08-6504

TMR-2  2 08-6505

TMR-3  2 08-6506

TRBK-2  1 08-6519

TRBK-3  2 08-6518

6.5

6. MAINTENANCE

FIGURE 6.3

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